Haynes Mazda 626 and MX-6, Ford Probe Automotive Repair Manual 1563923416, 9781563923418

Citation preview

ee

Ly

2 amen

oy

iN

7

LD

Digitized by the Internet Archive in 2022 with funding from Kahle/Austin Foundation

httos://archive.org/details/mazda626mx6fordp0000stor_p/n9

Mazda 626 and MX-6

Ford Probe Automotive

2B

Repair

2c

Manual by Jay Storer and John H Haynes Member of the Guild of Motoring Writers

Models covered: All Mazda 626 - 1993 through 1998 Mazda MX-6 - 1993 through 1997 Ford Probe - 1993 through 1997

(10C2 - 61042) aN A

PSS

P

oe A

‘=

Oe ge ACCE SSOWIES |E|VBELR Haynes Publishing Group Sparkford Nr Yeovil Somerset BA22 7JJ England Haynes North America, Inc 861 Lawrence Drive

Newbury Park California 91320 USA

For

Acknowledgements Wiring diagrams originated exclusively for Haynes North America, Inc. by Valley Forge Technical Information Services. Technical writers who contributed to this project include Rob Maddox, Alan Ahlstrand and Larry Warren. ©

Haynes North America, Inc.

1999

With permission from J.H. Haynes & Co. Ltd.

A book in the Haynes Automotive Repair Manual Series Printed in the U.S.A. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright holder.

ISBN 1 56392 341 6 Library of Congress Catalog Card Number 99-62159 While every attempt is made to ensure that the information in this manual is correct, no liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given. 99-352

Contents Introductory pages About this manual Introduction to the Mazda 626, MX6 and Ford Probe Vehicle identification numbers Buying parts

Maintenance techniques, tools and working facilities Anti-theft audio system Booster battery (jump) starting Jacking and towing Automotive chemicals and lubricants Conversion factors Safety first!

Troubleshooting

PPPPP et

1 ooOoO0O0 ee NS ODOON

Chapter 1 Tune-up and routine maintenance

Chapter 2

1-1

PartA

Four-cylinder engine

Chapter2

PartB

2B

V6 engine

Chapter2

Ps

PartC

General engine overhaul procedures

Chapter 3 Cooling, heating and air conditioning systems

Chapter 4 Fuel and exhaust systems

Chapter 5 Engine electrical systems

Chapter 6 Emissions and engine control systems

Chapter 7

PartA

7A

Manual transaxle

Chapter 7

78

PartB

Automatic transaxle

Chapter 8 Clutch and driveaxles

Chapter 9 Brakes

Chapter 10 Suspension and steering systems

Chapter 11 Body

Chapter 12 Chassis electrical system

Wiring diagrams Index

11-1

0-4

Haynes author, mechanic and photographer with 1993 Ford Probe

0-5

About this manual Its purpose The purpose of this manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done, even if you choose to have it done by a dealer service department or a repair shop; it provides information and procedures for routine maintenance and servicing; and it offers diagnostic and repair procedures to follow when trouble

occurs. We hope you use the manual to tackle the work yourself. For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the vehicle into a shop and making the trips to leave it and pick it up. More importantly, a lot of money can be saved by avoiding the expense the shop

must pass on to you to cover its labor and overhead costs. An added benefit is the sense of satisfaction and accomplishment that you feel after doing the job yourself.

The manual is divided into Chapters. Each Chapter is divided into numbered Sections, which are headed in bold type between horizontal lines. Each Section consists of consecutively numbered paragraphs.

that Section. Procedures, once described in the text, are not normally repeated. When it’s necessary to refer to another Chapter, the reference will be given as Chapter and Section number. Cross references given without use of the word “Chapter” apply to Sections and/or paragraphs in the same Chapter. For example, “see Section 8” means in the same Chapter. References to the left or right side of the

At the beginning of each numbered Sec-

vehicle assume you are sitting in the driver’s

Using the manual

tion you will be referred to any illustrations which apply to the procedures in that Section. The reference numbers used in illustration captions pinpoint the pertinent Section and the Step within that Section.

That is,

illustration 3.2 means the illustration refers to Section 3 and Step (or paragraph) 2 within

seat, facing forward.

Even though we have prepared this manual with extreme care, neither the publisher nor the author can accept responsibility for any errors in, or omissions from, the information given.

NOTE A Note provides information necessary to properly complete a procedure or information which will make the procedure easier to understand.

CAUTION A Caution provides a special procedure or special steps which must be taken while completing the procedure where the Caution is found. Not heeding a Caution can result in damage to the assembly being worked on.

WARNING A Warning provides a special procedure or special steps which must be taken while completing the procedure where the Warning is found. Not heeding a Warning can result in personal injury.

Introduction to the Mazda 626, MX-6 and Ford Probe These models are available in two-door hatchback, coupe and four-door sedan body styles. The transversely mounted inline fourcylinder or V6 engines used in these models are equipped with electronic fuel injection.

The engine drives the front wheels through either a five-speed manual or a fourspeed automatic transaxle via independent driveaxles. Independent suspension, featuring MacPherson struts, is used on all four wheels.

The power-assisted rack-and-pinion steering unit is mounted behind the engine. The brakes are disc at the front and either disc or drum at the rear, with power assist standard. Some models are equipped with Anti-lock Braking Systems (ABS).

Vehicle identification numbers Modifications are a continuing and unpublicized process in vehicle manufacturing. Since spare parts manuals and lists are compiled on a numerical basis, the individual vehicle numbers are essential to correctly identify the component required.

Vehicle identification number

(VIN) This very important number is stamped on the firewall in the engine compartment and on a plate attached to the dashboard inside the windshield on the driver’s side of the vehicle. The VIN also appears on the Vehicle Certificate of Title and Registration. It contains information such as where and when the vehicle was manufactured, the model year and the body style (see illustration).

VIN Engine and model year codes Two particularly important pieces of information found in the VIN are the engine code and model year code. Counting from the left, the engine code designation is the

eighth digit. The model year code is the 10th digit.

Model year codes P= 1993 R = 1994 S = 1995 s=1996 V=1997 W = 1998

Engine codes Probe A= B = 626 and C =

2.0L DOHC four-cylinder engine

2.5L DOHC V6 engine MX-6 2.0L DOHC four-cylinder engine

D = 2.5L DOHC V6 engine The engine code number is commonly needed when ordering engine parts. Besides being a component of the VIN, this code can

also be found on the front (radiator) side of the engine on the left (driver’s side) end below the oil filter on four-cylinder engines. On V6 engines it is found on the rear (firewall) side of the engine at the right (passenger’s side) end of the engine (see illustrations).

The Vehicle Identification Number (VIN) is stamped into a metal plate fastened to the dashboard on the driver’s side - it is visible through the windshield

Transaxle number The transaxle number is commonly needed when ordering transaxle parts. On manual transaxles it’s located on the transaxle case. On automatic transaxles, it’s found on a tag on the front of the transaxle case (see illustration).

&

The V6 engine code (arrow) is located on a pad near the right end of the engine block

The automatic transaxle identification label (arrow) is located on the front side

Buying parts Replacement parts are available from many sources, which generally fall into one of two categories - authorized dealer parts departments and independent retail auto parts stores. Our advice concerning these parts is as follows: Retail auto parts stores: Good auto

parts stores will stock frequently needed components which wear out relatively fast, such as clutch components, exhaust systems, brake parts, tune-up parts, etc. These

stores often supply new

or reconditioned

parts on an exchange basis, which can save a considerable amount of money. Discount auto parts stores are often very good places to buy materials and parts needed for general vehicle maintenance such as oil, grease, fil-

ters, spark plugs, belts, touch-up paint, bulbs, etc. They also usually seil tools and general accessories, have convenient hours, charge lower prices and can often be found not far from home. Authorized dealer parts department: This is the best source for parts which are

unique to the vehicle and not generally available elsewhere (such as major engine parts,

transmission parts, trim pieces, etc.). Warranty information: \f the vehicle is

still covered under warranty, be sure that any replacement parts purchased - regardless of

the source - do not invalidate the warranty! To be sure of obtaining the correct parts,

have

engine

and

chassis

numbers

available and, if possible, take the old parts along for positive identification.

Maintenance techniques, tools and working facilities Maintenance techniques There are a number of techniques involved in maintenance and repair that will be referred to throughout this manual. Appli-

cation of these techniques will enable the home mechanic to be more efficient, better organized and capable of performing the various tasks properly, which will ensure that the repair job is thorough and complete.

Fasteners Fasteners are nuts, bolts, studs and screws used to hold two or more parts together. There are a few things to keep in mind when working with fasteners. Almost all of them use a locking device of some type, either a lockwasher, locknut, locking tab or thread adhesive. All threaded fasteners should be clean and straight, with undamaged threads and undamaged corners on the

hex head where the wrench fits. Develop the habit of replacing all damaged nuts and bolts with new ones. Special locknuts with nylon or fiber inserts can only be used once. If they are removed, they lose their locking ability and must be replaced with new ones.

Rusted nuts and bolts should be treated with a penetrating fluid to ease removal and prevent breakage. Some mechanics use turpentine in a spout-type oil can, which works

quite well. After applying the rust penetrant, let it work for a few minutes before trying to loosen the nut or bolt. Badly rusted fasteners may have to be chiseled or sawed off or removed with a special nut breaker, available at tool stores. If a bolt or stud breaks off in an assembly, it can be drilled and removed with a special tool commonly available for this purpose. Most automotive machine shops can perform

this task, as well as other repair procedures, such as the repair of threaded holes that have been stripped out. Flat washers and lockwashers, when removed from an assembly, should always be replaced exactly as removed. Replace any damaged washers with new ones. Never use a lockwasher on any soft metal surface (such as aluminum), thin sheet metal or plastic.

Fastener sizes For a number of reasons, automobile manufacturers are making wider and wider use of metric fasteners. Therefore, it is important to be able to tell the difference between standard (sometimes called U.S. or SAE) and metric hardware, since they cannot be interchanged. All bolts, whether standard or metric, are sized according to diameter, thread pitch and

0-8

Maintenance techniques, tools and working facilities

length. For example, a standard 1/2 - 13 x 1 bolt is 1/2 inch in diameter, has 13 threads per inch and is 1 inch long. An M12 - 1.75 x 25 metric bolt is 12 mm in diameter, has a thread

dard bolts have slashes radiating out from the center of the head to denote the grade or strength of the bolt, which is an indication of the amount of torque that can be applied to

pitch of 1.75 mm (the distance between threads) and is 25 mm long. The two bolts are nearly identical, and easily confused, but they are not interchangeable. In addition to the differences in diameter, thread pitch and length, metric and standard bolts can also be distinguished by examining the bolt heads. To begin with, the distance across the flats on a standard bolt head is measured in inches, while the same dimension on a metric bolt is sized in millimeters (the same is true for nuts). As a result, a standard wrench should not be used on a metric bolt and a metric wrench should not be used on a standard bolt. Also, most stan-

it. The greater the number of slashes, the greater the strength of the bolt. Grades 0 through 5 are commonly used on automo-

greater the strength of the nut. Metric studs are also marked on their

ends according to property class (grade). Larger studs are numbered (the same as metric bolts), while smaller studs carry a geometric code to denote grade. It should be noted that many fasteners, especially Grades 0 through 2, have no distinguishing marks on them. When such is the case, the only way to determine whether it is standard or metric is to measure the thread pitch or compare it to a known fastener of the

biles. Metric bolts have a property class (grade) number, rather than a slash, molded into their heads to indicate bolt strength. In this case, the higher the number, the stronger the bolt. Property class numbers 8.8, 9.8 and

10.9 are commonly used on automobiles. Strength markings can also be used to

same size. Standard fasteners are often referred to as SAE, as opposed to metric. However, it should be noted that SAE technically refers to a non-metric fine thread fastener only. Coarse thread non-metric fasteners are referred to as USS sizes.

distinguish standard hex nuts from metric hex nuts. Many standard nuts have dots stamped into one side, while metric nuts are marked with a number. The greater the number of dots, or the higher the number, the

Grade 1 or 2

Grade 5

Grade 8

& is

Bolt strength marking (standard/SAE/USS; bottom - metri¢)

Grade

Identification

Hex Nut

Grade

Identification

Hex Nut

Grade 5

Property Class 9

y Hex

Ee

Hex Nut

Nut

eee a

Property

Grade 8

Class 10 4 6 Dots

Standard hex nut strength markings

Cents meses

aeaa

Class

Class

Class

10.9

9.8

8.8

Arabic 10

Metric hex nut strength markings

Metric stud strength markings

0-9

Maintenance techniques, tools and working facilities Since fasteners of the same size (both

standard

and

metric) may

have different

strength ratings, be sure to reinstall any bolts, studs or nuts removed from your vehicle in their original locations. Also, when replacing a fastener with a new one, make sure that the new one has a strength rating equal to or greater than the original.

Tightening sequences and procedures Most threaded fasteners should be tightened to a specific torque value (torque is the twisting force applied to a threaded com-

aluminum). As was previously mentioned, the size and grade of a fastener determine the amount of torque that can safely be applied to it. The figures listed here are approximate for Grade 2 and Grade 3 fasteners. Higher grades can tolerate higher torque values. Fasteners laid out in a pattern, such as cylinder head bolts, oil pan bolts, differential cover bolts, etc., must be loosened or tightened in sequence to avoid warping the component. This sequence will normally be

ponent such as a nut or bolt). Overtightening the fastener can weaken it and cause it to break, while undertightening can cause it to eventually come loose. Bolts, screws and studs, depending on the material they are made

of and

their thread

diameters,

specific torque values, many of which

have

are

noted in the Specifications at the beginning of each Chapter. Be sure to follow the torque recommendations closely. For fasteners not assigned a specific torque, a general torque value chart is presented here as a guide. These torque values are for dry (unlubricated) fasteners threaded into steel or cast iron (not

Metric thread sizes Soh Gene, Lah AML BOP ed Oo Nick dpa tee WA ae ee goa Rl a, NOIR an VS ERTLUi A ae Lm ene 2 Rae EDIT ROS AORN Py OEE RU eA ot aye tee Ay a eae WSIS Soo eee ree gem Eales, OR de nie, TA

shown in the appropriate Chapter. If a specific pattern is not given, the following proce-

dures can be used to prevent warping.

Ft-Ibs 6 to 9 14 to 21 28 to 40 50 to 71 80 to 140

Nm

9 to 12 19 to 28

38 to 54 68 to 96 109 to 154

Pipe thread sizes WAS ASS eit Oi SB Sa

a RO

THEA ele kt ntyatrsn Mee NNN CIS ea ORR co ean Re Veen irr Ame nae eC

chPret rae Se

Ne

SR: Ponerinae a PD el SES de

U.S. thread sizes Tey Cine SRNR CELE Necks SOR ARO Apo Reed ae EGalOCee, eee eee ana YING ye ead see De CR BA Sh TAS eee ei Cae AR PE Dect USA Ae AUN Sk Al PE ai ie OAS ACN. PA TRIS. oses ie eee oe RR eR TI TAO Oe rere OO fae nae ee PO Ra ee ities ee ae 0 Fats ont wet

5to8

7 to 10

12 to 18 22 to 33 25 to 35

30 to 44

17 to 24 34 to 47

6 to 9 12 to 18 14 to 20 22 to 32 27 to 38 40 to 55 40 to 60 55 to 80

9to 12

17 19 30 37 55

to to to to to

24 27 43 51 74

55 to 81

75 to 108

T—>||

CONTROL VALVE

VIO/RED RED/BLK

|L

fl ee Se ee | a [ae ee SEE 5b Ree es Sy eae i al9 oe |CS

> 55 5, 3.

SOLENOID

RED/BLK

BLK/RED a:

=a a Bey

BLU/RED_ BRN GRY/RED_ REO/GRN

ya EERE BLU /WHT

YEL/RED : RY/B RED WH BLU/WHT. BLU/RED RED/Y.

9

a

®

— K/RED

YEL/BLU

en 10 ee 12 eS —— 14 15 ae = PNK/GRN_ 7 RED/BLK 8 ig BLU/BLK

fe| _ H

BLU/RED BRN ot —

5

a6 eee 7 cree

ORO RP ee Pe en Oe ee Fee ee ee ee cera NEM Nee sn Sd pe Cree eae ey ER cole. a eRe ae Yee ee ekne Sere ee Eee i rea We OE WA ee oS eis Se iene ee | (| DRE Rr PRs Ss OR ope aoa eee Se [EIEN 5 SANE Pe as be ek ee eS ee oe oeSe eR ee a kee Tn Soe ARTA eh ee Ser, See Ss, ey ROI el EE Sa ee aes Ss Se oe Ee a ee aT ae es a a (he

GRN/BLU RED

>

GRN/YEL

vidi

We RI ee Reel ik me sabe kTear ne eras eS | a ee ere eee ee TE

MESS 7S

RED/WHT

-

DISTRIBUTOR

Engine control system - 1996 and 1997 four-cylinder models with manual transaxle (part 1 of 2)

AIR FLOW SENSOR

Chapter 12 77 CENTRAL UNIT |I |enn Se

___INSTRUMENT CLUSTER_ iS j poe SPEEDOMETER cueck ENG a | CHECK are.

a]

VEHICLE SPEED SENSOR

|

{ |

vio

12-35

Chassis electrical system

| I

ia

RED/ epic

Pies fo)

b>)

ee)

ee)

B4

Z/QIS

alee

|

=

ity

a

$

GRY/ BLU BLK/RED

——-

zi~jo

wae

|

er

Ee

CRANKSHAFT POSITION SENSOR GRN/BLU RED. YEL/BLU

i ) 9 5 4 5 6 7 g

—_BLK/YEL —RED/WHT eww —REDZWHT

EGR VALVE POSITION SENSOR

! =

A

9

GRN/BLU¢ BLU/BLK YEL/BLU

| ees

GRN/YEL —-GRNRED —BLK/WHT

e

EGR BOOST SENSOR

—LI_GRN

= |

190 1) i>

—VELZBLU —-BLUZYEL BLU

i Re ES ae)

oa +5 1g 17 tg 19 29 93 97 ae 24 95

Eee —GRN —ORN —PNKZGRN —RED/BLK BLU/BLK —GRNZBLU —RE0 —BLU/RED DORN —GRY/RED —-RED/GRN

Ea eee 2 eS Se a CRSA ee a) i hes SS ee Re Le ee i Ear See) AiiSt Se el ae 2 ae SE SRS he he 5 Ee ea i RSS See

eae I

eee a) ee) (ee

e

OE

GRN/BLU PNK/GRN

Teal

(ee ee ee a ee eee ed a a P| Pe Ee [eee | Ps ee ee ea eS ee es ed ae oes ed (ST eee ie eee a ee Td ae aE ed ee ed Dd be eae aa +| ee eee eee G ee ee Sh | Se

THROTTLE POSITION SENSOR

BLU/RED

INTAKE AIR TEMPERATURE SENSOR A

ye_a.u_| RED/BLK ENGINE COOLANT TEMPERATURE SENSOR

Ed YEL | REDZWHT Bw | | REO Lar ea

a H

“7

e

on)

YEL_-,NCA

.

|

BeeB@eqeh

DATA LINK

CONNECTOR

yel/etu_]

ie

BLK/YEL _-> NCA

GRY/RED ;sNCA HEATED OXYGEN SENSOR (FRONT) YEL/BLU_,, NCA GRN >.NCA

tt

LJ DATA

eee

LINK

CONNECTOR 2

Tae

BLK

gatdiss

nts

i fe

HEATED OXYGEN SENSOR (REAR)

|GRN/YEL_ e GRN/

GRN/

YEL

YEL

CLUTCH SWITCH

]

FUEL PUMP RELAY BLK/WHT

C7

Fue

|

| PUMP

|

!

Lu

(

5

VJc-01

| J

|

BLK i.

L

—

BRN NEUTRAL SWITCH

| PF

CLOSED THROTTLE POSITION SWITCH BLU/YEL

i

71 sc-03

| Le

! =

Engine control system - 1996 and 1997 four-cylinder models with manual transaxle (part 2 of 2)

POWER STEERING PRESSURE SWITCH

Chapter 12 HOT _AT_ALL TIMES

HOISAT

Ly I \ | Loc

= Sonne STOP FUSE 20A

Ue Rare

orccuare ROOM FUSE 15A

Se

IGNITION

SWITCH

BLK/

ed

BLK/

ae

BLK/

WHT

YEL/

YEL

Chassis electrical system (MAIN FUSE

| BOX

TF

eci ing 1 MAIN FUSE 48t0CK 30A [ae ete Fe

BLOCK)

}

I

4c)\2(c)

3%o

am] =

YEL/

RED

HOT AT_ALL TIMES

MAIN RELAY

oT OINT

a

RED

As

Aruse

3

zic)

Oo} =

=

rd Da

z

=|

=

i.

r eS 1, sLusreo |

1

| |

Base

BLK/BLU I RED

|

RED/BLK

\

GRN/RED

| I

|

| BLU/BLK

\ BLU

SYSTEM

| GRN/YEL |OR GRN

aw

GRN/BLK

|

1° GRN/WHT

:

Ip WHILZRED | WHT/GRN

{

(peta.

BRAKE

CHARGING SYSTEM

| WHT

|

|

|

|

jy Vio

| |

|\.RED/WHT ||

BLU

GRY

\ \

REO/GRN7}

BRN

el

|

LT_GRNY|

5,

Baas hha heel HG Bee

|

|

a

RED/YEL

el Eee at] Baa | Bel Gee RE Kz)

TTT

BRN/BLK

|

|

PNK/GRNG

bad Rae

SWITCH

|

|

GRY

BLU/ORG | RED ;

BE Escai Ei haan Di Ema

SPEED SENSOR

|

YEL/BLK

WHT

Bean

INPUT/TURBINE

POWER STEERING

VA/T

BRN/BLK |

Ea

HY aeSE |

ifs

!

RED/BLUy| fONLY| RED/YEL;| |

2B R@HEaky

Sas

eee

GRN/BLK ¢) REO/WHT,) RED/GRNy|

f

| |

| |

WHT/BLK

088

—PNK/BLU

fe i

re

FEDERAL

POSITION

12

eee

TRANSAXLE RANGE SWITCH

Fae

peuc/eru

EGR VALVE

9

|

GRY/GRN RED/BLK

PRC

SOLENOID VALVE

RED/BLK WHT/BLU

EGR SOLENOID VALVE (VACUUM)

ip RED/BLK

EGR SOLENOID VALVE (VENT)

Engine control system - 1996 and 1997 V6 models (2 of 2)

REO/BLK GRY/GRN

[=] EGR BOOST SENS SOLENOID VALVE

(PCM)

12-38

|

Chapter 12

IMMOBILIZER

pee

|

|

I

|

HOT

HOT AT-ALL TIMES

ot conmaaaen< 7ahUSEs

(L

mal

30A

pede ea

Chassis electrical system

J

AT

HOT

IN RUN

ALL_TIMES _ OR START_

T room

|

MAIN. RELAY

ENGINE |JOINT

(FUSE

FUSE

L J 154

ss eee

SA

os eta

CAPACITOR

|

|

es 2|

es | | ! | | l |

e

BLK/WHT

°

ap

PNK/BLK

ee je BLU/RED | BLU/BLK

:

WHT/REO,

BRN/YEL

|

!

VIO/WHT

|

I

LAH

COOLING FANS

|

|

BLK/BLU | P vio YEL/RED_» HEADLIGHTS SYSTEM [—TELZRED_y, DATA LINK Se ee, CONNECTOR

|

en

|

ee

WHT/RED » WHT/GRN 3 BLU/BLK é

BLU/RED

CALIFORNIA

:

{.———

|

IE

a

LT_GRN BLU/YEL

(

BRN/YEL 5 LT_GRN ¢ BLU/YEL 5

| |

| |

| | |

| | |

| |

I, BLK/BLU «i > BLK/BLU j}——viodRED_» aye system

|

|

WHT/BLU

WHT/BLU

\!

||

BRN/BLK

BRN/BLK 1,

BLU/ORG

BLU/ORG ,

RED

|

|

\

|

BLU/YEL

I | | | | |

| | | | | I

RED/BLK YEL/BLK YEL BRN/RED RED/WHT ORG/BLU GRN/WHT

Hoe

py

B/E EXSTEM

Peis ee cas cu amie

fimnney Rae he Coe Ee I een) Me PER ER Al ica EE DeeSa a Se Ee eT RR Sa ee ey CRG eae Paes a ee eo Be ee ee Cae aes ee reas | is eee) La CR Te I a ot ee a PE ie I Sr te ce De ee oe | Pe | ee

|

|

| \

| {

GRN_(OR_LT_GRN/BLK BLU/BLK COOLING FANS

| |

| |

PNK/BLK ORG/BLK

|

|

ly

RED/WHT,

I

I

|

BLU

| |

1 |

GRN LT_GRN/RED LT_GRN/RED

"

Seer

PNK/BLK 5, p HEADLIGHTS

SYSTEM

$$ RSet er ae __ $$

LT GRN/ RED 55 LT GRN/

|

HSS

\

|

|

[Sa

|

|

PNK/GRN

(iC es ee

—_— _—-—}—-}———+——, 2 ESS ta aa See ee a Be] Die Bear es ee ee DS ee

ae |

BUR/RED

| | | | |

| | | | | I

ORG YEL/BLU GRN

;

GRN/YEL GRN

[pe

ORLBLK_y, BU A/C SYSTEM

| | POWERTRAIN CONTROL

7 ge Sealed)

Sn

aa P

BLK 17

Oat

eae Sa BS

| |

|

eve. EU Sea Se Sa as

BLK/WHT ,, GRN 44

ORG/BLK WHT. GRY/BLU

ieee

9

8

ae

ee ee ee es ea ee one

polsoleh ate ga

-f = = 7]> BLK ZRED TOW Ls

UkSieee

SPARK

=

g|3]s]3]z RRA

js

PLUGS

25

Ge ere ee eae eaieee ee eT)ed Se ee a

> 3

&

4 ‘

dog

ats Pa}

E

é

a

as

st

PNK/GRN

““GRN 28

Ts

YEL/BLU 9g ee ee]

“ 2

°

i co

l

2

=

Fa

ORG

3

&

|

Lao

nN

CRANKSHAFT IGNITION

COIL

POSITION

SENSOR

KNOCK

SENSOR

POWER

Berrcune SWITCH

Engine control system - 1998 four-cylinder models (1 of 3)

SPEEDOMETER SENSOR

Chapter 12 PURGE SOLENOID VALVE

IAC VALVE

PRC SOLENOID VALVE

BLU/ORG EB GRN/RED

te

a

ra

—

b”4

zz

F

a

a

re]

3] ty

23 =i

a i)

Zz

2

> 7)

ina

=

M

a

o

o

Eee

eas

d

(Er ES (FS ead ee

DEN

Ie Se

Vie eee !

RED/BLK

||

Tae

“

a

fea

ee

(

(

Zz

a

oS

SS io

& ar)

2

Z\o

a

[ow fog

a

iB

es

WHT,

0S 22eSee

S GRN

ea

SS

eee ee ae By

|

[2 a dles Faas |

|Sl aes

cstaaae

SS Fl G7 a Ea Pete [ Sea ALE Patio

1/5) eee

YEL

YEL

HealFeo LT_GRN

BLK

dee

Ree

Ee Eee Bune ie Velaltaeiid

21

= und

@Ononuve

RED

BLK

a) ¢

red RRM a (esSete | ord hes eRPa Era

20 =

BLK

REO

ee

es

ed

GRN,

BLK YEL GRN

ee

sacle

RED REO

AE

ted

BLK RED GRN

YEL YEL YEL BLK YEL

BRN

Pie:

BSS tS

RED

WHT

ee

ee Bee

i

ja fo

mle

™~

eeRED/BLK

Saas Ss eS

ee

Ba

(| (| (| xlolelz

S

a

(a)

aec ee

BRN

x

oO

BE

Fi fi

ol aa ES fe

Oonow

MASS AIR FLOW SENSOR

ee

(Ee

“ae

s

a

pee

CANISTER DRAIN CUT VALVE

a

Ey

RED/BLK|

hI

EGR BOOST SOLENOID VALVE

EGR VALVE

[| 2

12-39

Chassis electrical system

Ea WHT

WHT BLK RED

ORG

BLK

GRY

Dict

22 23 24

eter: alae ee

ee Fy Ee

25

ees

ey

=

immmieretss

eet

et

es LT_GRN

GRN RED

re

GRN

eee

a

RED

4

YEL

26 = }

27

fa)

i

Se

es

PP} [=ey

|

Z

BLK

ray

29

BLK

WwW

*

co

s

Slnvhs=I oO o

es

x“

a

a

=IY]

a

ll!

of

£

Zl

oa

x

ee

=

aye

|

FAie

3 rr

x“

x

Ta)

z

al

>

|

a

a

|

ran

= Eee SWITCH

4 |

SENSOR

il TORQUE

23 24

25

f=) YEL

28

21 22

ELECTRONIC Paysage CONTROL SOLENOID

CONVERTER

eines/

Adal bt

COASTING CLUTCH

BODY ele

| ca

zr

Re

|

ae &

a .& “| & Shes

INTAKE AIR TEMP SENSOR

Engine control system - 1998 four-cylinder models (2 of 3)

>

ENGINE COOLANT TEMP SENSOR

26

VEL 27 YEL 28

12-40

Chapter 12

HOT

IN RUN

HOT

OR START

fie

OR

IN RUN START

STOP

|

FUSE

(=

ra|

a

La

YEL

pet)

a

4

a

rm Ss:

a

BRAKE SWITCH

I

be aes z

a BS &

>

fe)

Oo

CaS

pias

REQ

4

LT BLU RED/BLK

™

CA Ss al

WHT/GRN , RED/BLK 2% 3

FUEL GAUGE SENOER UNIT

ee | | |

—METER = —|JOINT Fuse |&°* 10A

15A Qa

Chassis electrical system

WHT/GRN

a

2

e

\

GRN/YEL

INSTRUMENT CLUSTER SYSTEM

a

ip

BLK/YEL_

BIR ZRED

—-+

— INPUT/TURBINE

SPEED SENSOR

RN

WITH | WITHOUT IMMOBILIZER

IY

IMMOBILIZER

SYSTEM “~~ SYSTEM

[BLK

4 BLK 5

BRN

6

RN

oa RED

ies ss | ees |

a

8 REP

oy

hh

ky

/RED Sg

file (

BLU (| CAMSHAFT POSITION SENSOR

eiRED/BLK

indi Svea

[; |

K

it

I | | I !

RED/YEL

Ae

BLU

oar PNK

lp

L

LT BLU

GRY/BLK_/| | 9

! |

RN/BLK

10

|

RNZRED

I | I

K

I I

RN

| |

wu

12 2 13

RED

I BLK

14 GS

ae ORG/BLK

|

WHT/GRN_

|

| 15

RNZBLIK

LT_GRN/BLK 16

*

a

| |

aia!

17 REDCGLK ie

WH

RED

19

OR

BLK

[T

I

—BUSLRED_( |

jp

VIO/YEL BLU/RED

20

&B

21

RN

22

GRY VIO BLU

PNK

/WHT

BLU

RNZRED

NCA e

RN

e

WHT/RED

‘NCA

BLU

24 BED

WHT/RED

2s obs

Res ES ee ee SS a ei

26 bs

e

27 bk

28 a

>

|

|

|

|

(eel TRANSAXLE RANGE

SWITCH

a

@

@

rc}

3 Slo

be 2 ao

NEUTRAL

SWITCH

BLK/YEL

od

ST

=|>

Zz]3/2

=a

©

— z)u @l>

=)

BLU

=|

e

wi

| |

| I I |

|

POWERTRAIN CONTROL MODULE (PCM)

; 23

| |

ays]

Sy ws

Oo ajar

=e [|

a

ee ee

a] Do] o>

z

rd

“yy

CLUTCH

SWITCH




E1915 o]S|a

THROTTLE POSITION

SENSOR

/WHT

B z

el wy kal ol Ol} >

z=] 3 ojala

FIP SENSOR

Engine control system - 1998 four-cylinder models (3 of 3)

BLU/REO WHT/RED VIO

FUEL

i INJ 1

FUEL INS 2

FUEL INJ 3

FUEL INJ 4

Chapter 12

Chassis electrical system HOT AT ALL TIMES

TRANSAXLET RANGE|

SWITCH] es 1

0

EG INS | MAING Sock ERUSEAG [rips r ve a

HOT OR

IN RUN START FUSE 15A

15A

cr

a MAIN

ma sore JOINT ENGINE |JOIN J

12-41

RELAY

CAPACITOR

UNIT BLK BLU/ORG LT_GRN/BLK

| |

BLU/RED

WHT/GRN

BLK/WHT

BLK/WHT WHT/GRN

LT_GRN/BLK BLU/ORG RED/BLU BLU/BLK

\ | | | | I) | |

VIO/WHT_y COOLING FANS SYSTEM BRNZWHT

BRAKE

SYSTEM

u

p HEADLIGHTS SYSTEM (CANADA)

PNK

I

pp——

ae

DATA LINK CONNECTOR

SYSTEM

LT_GRN BLU/YEL BLU/ORG

|

| 1 I

WHT

|)

BLK/BLU RED/YEL

| | | ! | |

“i

GRN/BLK BRN/BLK YEL BLK BLK

SO

RED/BLK BLU GRN

|

|

ANTI-LOCK

a YEL/RED BLU HR

BLK/WHT BLK sp (

RED/BLK

BLU

I) t Dee

WHT/RED WHT/RED

[ee](ives = be is

BRN/YEL

BRN

RED

BRN

BLU WHT.

ORG/BLU GRN/ZWHT

TREDE

GRN/ORG

> A/C SYSTEM

LT GRN/

BLK

GRN

GRN

WHT/BLK

WHT/BLK J

BLU /BLK PNK /BLK

> COOLING SYSTEM

FANS

PNK/BLK RED ORG/BLK

HUT

RED

} )

Ga =e (Nd

ORG/BLK

_

RED/WHT RED

& HEADLIGHTS SYSTEM

:

BLK/BLU WHT

;

LT GRN/ REO LT GRN/ RED

4

LT_GRN/RED

LT_GRN/RED RED BLK

ORG/BLK

BLU

=np

BLK/RED

30 31

32

PNK/ZGRN GRN/YEL

GRN YEL OR LT GRN/BLK

SR RCO Gee Sage

BLU

Skea

GRN

gi,

29

HE PGE

GRN YEL/BLU

A/C SYSTEM

35

36

ORG

a i a a a | | POWERTRAIN CONTROL MODULE (PCM)

el BLU/YEL

BLK BLK/WHT

Bets RED/BLK

GRY/BLU

WHTBees BLK/RED

IGNITION CoIL

GRN

) BLK/REDSE! Sth

ii

ES ra) =

TO

e Oo

Y Oo

Zz

z

SPARK

PLUGS

CRANKSHAFT POSITION

KNOCK SENSOR

SENSOR

Engine control system - 1998 V6 models (1 of 3)

POWER

STEERING PRESSURE SWITCH

VEHICLE SPEEDOMETER SENSOR

12

12-42

Chapter 12

VvRis

VRIS

SOLENOID VALVE 1

SOLENOID VALVE 2

PURGE

AC VALVE

Chassis electrical system

PRC

SOLENOID VALVE

—GR BOOST

SOLENOID VALVE

G

CANISTER

SOLENOID VALVE

EGR VALVE

DRAIN CUT MASS AIR FLOW SENSOR VALVE

G

a

GRN

RED/BLK BLU/ORG ®

GRN/ORG

BLU/YEL ( RED/BLK

RED/BLK (

RED/BLK (

aoa

REO/YEL

REO/BLK

GRN LT

ORG/BLK 4

RED/BLK

RED/BLK ( BRN/RED

aLk RED/

BLK RED/

[REDBLU GRY

& Ss

mall I ep

wn=—

fel ha

[ee ee

ele Tn

xiitae

H—j—j——_t

EAT |

ik Ea

0 ES

WHT

ei ees

BRN GRN

nal

|

pas

GRN

RED

Hee Ce ee

Benson teee Feat Feed

ed RTS

OR

WHT,

Ss MSc Ga

RED YEL

GE Ga nea se

RED.

pf Tal Tan ESS

Witte

a K CS Dene 7 Ee SSS H+H—+~—, Dh ee | oS

RN/RED : NZWH

DE

RN/REO

30

RNZRED

3 wu 34

eal

ee Pe ee

eee

ileae [ee eS a ee 2 Ee

i 2S

ee

RED. RED,

ee ies

Bees Ee

eh

Bere eee ee a ad FS)

eed BE Gees 2

YEL RED RED ORG BLK BLK YEL BLK YEL

Eat Ed

Sot

See ie eee ae

eae

EH

LL [os bel8 ss ee ee

ee

ed

Bs

LT

acs a

PSeicraesee |24 eee| |

35

RED YEL,

ee

BLK WHT

al

J

RN

ee RE Re

Bl BaeBe

i

31

32

Be ee ee 2 Ss GES ee Be Be es |)Lt El Eas RGuiSel

1 oneal 5 GTS GE ee ee) ee fi DES Da ee eee ee ame Eaad ees

k

29

ani

jie eee ee ES ee a a | | {| 5

BLU RED GRN

GRN BLK

PNK

RED YEL

GRN

_GRN

28 29

°

36 a =

a

iRaee “

af

ao

z

m= ao

fa

~

FF

mTeH

el oja]

&

“

z

Me

a

Qo

2

a

3

ro)

ios)

Load

2

z

rc)

=

FS

Zz

rc)

ra

3

fas)

ail

cS

TRANSAXLE FLUID TEMPERATURE

“| a

HEA

IG

ra x

SOLENOID

VALVE

=

rs

Aa

“oe bases

INTAKE AIR

TEMP

a)

es

SENSOR

=

Engine control system - 1998 V6 models (2 of 3)

ENGINE COOLANT TEMP

SENSOR

&°

hes!

a)

LT_GRN/BLK

pernbiy:

CLUTCH SWITCH

Chapter 12 HOT

IN RUN

OR START JOINT[~ STOP [i

FUSE

BOK

HOT

IN RUN

INSTRUMENT

OR START ~Tuerer METER | 10A

8

8oe]

&

a>

FUEL

CLUSTER

GAUGE SENDER UNIT

|

FUSE

L: 15A

12-43

Chassis electrical system

a

a

ela >|>

ga] ¢> o

x i)

SESz

pan |

BRAKE SWITCH

N\ >

e

zo

a

=

NoO

i.4

=

zl 2]a

»a

oe

c

°

= ~

GRN/YEL » INSTRUMENT CLUSTER SYSTEM

WHT

18

oe

4

yan =

=

nme ONV

A

eee 0

dnxove 4HON

SJepOW

1477

734/034

SN

134/034 ee

134/034

anvove

apace)

LOH NI

Chapter 12 Chassis electrical system

12-47

41HON

198

e

418

12-48

Chapter 12

HOT

Chassis electrical system

AT ALL TIMES

HEADLIGHT

WHT

aan j CENTRAL

EXTERIOR LIGHTS SYSTEM (TNS RELAY)

od !

PROCESSING | unit (cpu) | (Bete 4 JOINT BOX

W/ THEFT DETERRENT ONLY e

WHT LIGHT SWITCH

ENGINE CONTROL SYSTEM POWERTRAIN CONTROL

Wile

MODULE (M/T)

ried

MODULE (A/T), ENGINE CONTROL

V6 W/ FRONT FOG LIGHTS

RED/

BLK TF Foc 1 MAIN | 2 FUSE Pp L

15a

90

GRN/ BLK

. . :

FRONT FOG LIGHT SWITCH

RED/WHT

7

RED/WHT WHT

(OR RED/BLK

~~~

BEAM IND

WHT OR RED/BLK

ee

7 INSTRUMENT

j CLUSTER

| |

PNK

LEFT HEADLIGHT

BLK/ YEL

Headlight system - 1995 through 1997 models without Daytime Running Lights

PNK

Chapter 12 HOT IN RUN iz

Chassis electrical system HOT AT ALL TIMES T heap 1MAIN FUSE | @ FUSE | proc

> Joint BOX |

I

|

L

12-49

L £50J

-

REO

BLU

RED/YEL

RED ORL

4

RESISTOR

HEADLIGHT

RED/8LK (OR WHT)

RED/ YEL

perAy WHT

DRL RELAY

WHT/ e

WHT

RED EXTERIOR LIGHTS SYSTEM (TNS RELAY)

WHT

alu q_ ENGINE WHT CONTROL SYSTEM (POWERTRAIN CONTROL ( MODULE)

(A/T),

MODULE)

(M/T)

ENGINE CONTROL

INSTRUMENT

CLUSTER SYSTEM (BRAKE INDICATOR)

vf WHT

REO/BLK (OR WHT) PARKING BRAKE SWITCH WHT

626 | MX-6 RED/ BLK

reer

= @

6

}—GRN WHT BLK

RED/ WHT peck we sect

DRL CONTROL UNIT 2.5L W/ FRONT

RED/BLK I Fog LIGHTS

YEL/BLK (OR GRN)

{CRANE

ieFools

ENGINE

| ¢ FUSE t Block 15A 4 --4

CONTROLS

SYSTEM

GRN/ BLK FRONT FOG LIGHT SWITCH e

PNK

BLK fT

#W-—74/C

X-24 e

‘

Ty

Lw_wJ

Ss [ea

BLU

RED/

WHT

ig

re = =

me

r

{INSTRUMENT

LEFT

(€ 3) HEADLIGHT

eB)

PNK

LEFT

RIGHT

(€ , 3) HEADLIGHT

iw

BLK}

BLK

ee

|

BLK/ YEL

BLK/

Sieh BLK/

YEL

YEL

BLK @

|

Headlight system - 1995 through 1997 models with Daytime Running Lights

RIGHT

FRONT FOG

shanks

scaM he the

BLK/ YEL

PNK

(3) FRONT FOG

12-50

Chapter 12 HOT

Chassis electrical system HOT AT ALL TIMES STOP

AT ALL TIMES

HOT IN RUN _HOT AT ALL TIMES AND START HAZARD TURN|

FUSE

Se =a

ao

|

z] °

[iat @

[aS

Wd 4

FUSE

20A Ae an oy ae teas

15K

YEL/

ie

(==

ne

FUSE |

een TO AtSy JOINT

BRN/

RED

BLK/|

WHT

80x

GRN

&| 2]oO rc)2] oOz z o

TURN SWITCH @

cod

oO

|

BLK

GRN/WHT

| |

| |

|

I

fe. EERE | TURN IND

i] |

I

r/c |

ar

|

io

= a a z [4

= = z &

HEADLIGHT SWITCH

zn

c

@

ae rT) > me io

= = z [v4

°o

ao

a 4 x oa

oO

o

[>|

GRN/BLK

BK,

INSTRUMENT

CLUSTER FLASHER

GRN/WHT

UNIT YEL/ RED

RIGHT REAR TURN LIGHT

BRAKE SWITCH

BLK

GRN/BLK LEFT REAR TURN LIGHT

ANTITHEFT SYSTEM (CPU)

GRN/ | HAZARD

RED |WARNING

SWITCH

L_B8tk

'e

CRUISE CONTROL SYSTEM

et aq” i

BLK

e7 =

ANTI-LOCK BRAKES SYSTEM

SHIFT INTERLOCK SYSTEM

WHT/GRN e

e

ORG

UGHT

LIGHT

.

BLK/ YEL bi BLK

LEFT FRONT pak LUGHT

BLK/ YEL

WHT/GRN

BLK/ YEL BLK/

GRN

at

e

a

ORG

nan a MARKER Core

WHT/GRN Patol

RIGHT FRONT PARK LIGHT

RIGHT FRONT

WHT/

GRN

ENGINE CONTROLS SYSTEM

LIGHT e

°

AS

( SPOILER)

NCA

REAR SIDE MARKER LIGHT

REAR ©) SIDE MARKER LIGHT

LEFT (€) LICENSE LIGHT

©

RIGHT UCENSE LIGHT

NCA

i ©)

ore] RIGHT INBOARD (@) ace

ONLY)

Exterior lighting system - 1995 through 1997 models

ORG JI LEFT ©) TAILLIGHT

ORG RIGHT @) TAILLIGHT

Chapter 12

HOT

AT ALL TIMES

Chassis electrical system

12-51

HOT AT ALL TIMES

HEADLIGHT RELAY

RED/BLK

RED/WHT seat

|

ENGINE ea CONTROLS all

RED/WHT

RED/WHT

[ei

aeeanal

\ |

Gaies (*3) HEADLIGHT

ieee) HEADLIGHT (*a)

BEAM HI Sea

RED/YEL

EXTERIOR

WHT/

RED/

LIGHTS

BLU

YEL

SYSTEM ae a

EADLIGHT

REO

ee

cENTRAL | |PROCESSING | jUNIT (CPU) | |

|

ee

Peek

A

hate Hh

oe Pere

ae

mes]

|

Regie

Sree

hanes

6

LT GRN/ YEL/

YEL

RED/ BLU

REO

RED

BLU/

HEADLIGHT SWITCH

[- — “| POWERTRAIN [CONTROL | jMOGULe | Loa

BLK

rm

|

|

Le =

ORG

PARKING

BRAKE SWITCH

rR7J/c |

“WOINT

|

HIGH RELAY

YEL/

INSTRUMENT CLUSTER

r

|

R/C |

-

a

Headlight system - 1998 models with Daytime Running Lights

|

|

By

BOX

|

12-52

Chapter 12

Chassis electrical system HOT

AT ALL TIMES

HEADLIGHT

ee

pe

RED/BLK

RED/WHT REO/WHT__y ENGINE CONTROLS SYSTEM (PCM) RED/WHT

PROCESSING ! UNIT (CPU) cr--------JOINT BOX

c/w] LEFT HEADLIGHT (E* 3) GRN/ |RED RED] YE

RIGHT (E39) HEADLIGHT RED/ GRN]

— 38 — — — — 7 INSTRUMENT f 7 CLUSTER

|RED/ BLU

I |

aye

!

LT GRN/

GRN/

JREO

REO/

fRED/

RED]

YE

GRN]

BLU

(OR RED/BLU)

HEADLIGHT SWITCH

BLK

|

BLK

Headlight system - 1998 models without Daytime Running Lights

Chapter 12

HOTU AT CALL TIMES

|

ie

|

I (le

| |

HOlRATVALCRUINE SSO

ar al

l

Say letock

| L

WHT/

BLU

aniee te eee

Fstop

|

ey

HOT

IN

RUN

eat HOTAT ALL TIMES ___AND START

HAZARD

FUSE 15A

Ae

|

12-53

Chassis electrical system

LS

TRS PES © Co

ia rae

ae

eas a

SR

Turn|

FUSE ‘Sk a ose aa

oe eae SRS

FUSE | 10A | JOINT

BRN

ed

BOX

YEL/

BLK

WHT/BLU TNS RELAY

TURN SWITCH BRAKE SWITCH

RED/ WHT

GRN

;

J

|

Een fs { |

ee

I

TVCENTRAL | PROCESSING jUNIT (CPU)

ENGINE — wir sop

WHT/ GRN

FLASHER

CONTROLS qWHIZGRN sg

|

SYSTEM

RED/

(peat ae et

UNIT

WHT

GRN

ieee —w— we a

TNS

CRUISE

=

eC EUZSENES ANTI=LOCK

BRAKES SYSTEM

————

WHT/

a

FLASHER

ws]

SYSTEM

s 3

Wg OFF

cee

CONTROL

x

|SWITCH

JOINT

Coa

Lv

f — — 38 — — FHEADLIGHT

|

& Xx 2

WHT/

eo-r-R---------------

LT GRN/ RED

a

+) Zz] x)

GRN

(ez

e

WHT/ GRN

WHT/ GRN

WHT/ GRN

LEFT BRAKE LIGHT rR

W/C

!

alk

aux]

RIGHT BRAKE LIGHT BLK

®@

|

(ee

he. BRAKE LIGHT

Gan

BLK Pr

r

RIN/C

|

L&4 “

|

HAZARD

BLK

LK

WARNING

SWITCH ry

a

2cat

GRN/BLK Us

RED/

@

GRN/

WHT

BLK

LEFT FRONT

RIGHT FRONT

PARK

PARK

LIGHT

INSTRUMENT [

LIGHT

CLUSTER |

|

RIGHT | TURN

inp!

UPA BLK

BLK

PRA/c | I fee ea

RC io ey se

a A|

atx]

a=

rR J/c 1 pf Lo

RED/

LT GRN

LT GRN

GRN/

GRN

BLK

ae

LEFT

LEFT FRONT TURN/

BEAR TURN/ RED/ WHT

RED/ WHT LEFT

LICENSE

BLK

PLATE LIGHT

i

neal

e

BLK

nazaRo LIGHT

WAZARO

LIGHT

NCA RIGHT

@) LICENSE

PLATE LIGHT

BLK

LEFT

TAILLIGHTS BLK

r) BLK

©

‘©. RIGHT

us

BLK

BLK

BLK

BLK

TAILLIGHTS

® |

® BLK

|

BLK

BLK CR

V/c

| ol (S254)

Exterior lighting system - 1998 models

Chassis electrical system

YOLSIN

(xog ONISSIDOUd

iNnior WeIn3dL—+ anal! NI)

yoOG

Y3MOd LHOIW X907

-—

BAIL LIND

|

YOLSIN

— /NYome

YOLVNLOV

4OOd yvae

Nuo/LHM 4IN38YI130 La3HL

Y3MOd 1437

/M

TV + lv —

D907

a

anos A1V1S

S3WIL ar

NHS

|

YOLSIN YOLVNLOY

4NOOG INOM4

xNN

eee

S661-£6

ed NU9/LHM HOLIMS

——— 9

Y3MOd LHOIW NDO1

Nu|

16-¥661

|a/wao pne/nuo

aza——

ae

10H

a3y/ms

18/NY9

i.

18/ 26-9661

NBS

YBNosYy} 266}

I

4yOO0 uvay

Wia}sAs EGG}

NTO xoa Ce | | 4907 Sap ¢ yooa asn4 yor eee

YOLVNLOV

4907

SJopow

Chapter 12

4aMOodJOOP YOO]

12-54

2

so

| 18/Nud

=

MOGNIM ATBW3SSV

8

Y3MOd = HOLIMS

ne

MOPUIM Wie}SAS BGGl

Y3MO0d

ee | ia — c ==MOONIM a3u/>18 55 Ro d as 455, =) \

aax kJ

/038 /198|

NYO

}>8

s

a3u/>18

LHM 7me

Vers ({

LHM INOU4 MOONIM

| /Nao

@:

LHOIY Y3MOd

4NO¥3 1391

HOLIMS

yaMOd ind

YIMOd MOONIM yOLVINS3Y

ma /038

18 0387s

S|JOEPOW

LHOW

JOMOd

avay 1437

Y3MOd 1371

yvayu ¥OLVINO3Y MOGNIM

LHOIY UVa Y3MOd MOGNIM

NIVA

ava HOLIMSANS

Y3MOd MOGNIM yolving3a

gay

MOGNIM

aay

YOLVINGIY LNOY4 MOQGNIM

LHOIY Y3MO0d

&

Chapter 12 SS

SSE

SE

LAE DESES EET SEN

TET

EE

DOESLE

NSS

Chassis electrical system ESE

SI TT STIS

PTS

I

NY STE STIS) SS

12-55 SE

TDI

TELESIS

TA

EA

A

AI

HOT IN RUN T 7 power aut I winoow | | FUSE 11 | 30A

Lge

se at

BLK/ RED

BLK/RED Na ee

ee

,

cee

gs

WHT/RED

GRN/YEL

YEL/WHT

BLU/WHT

WHT/YEL

GRN/WHT e

e

BLU/} WHT

BLK/| RED}

YEL/ =WHT LEFT REAR POWER WINDOW SWITCH

RED/BLU

WHT/

RED

GRN/BLU

GRN/]| WHT

BLK/] RED

WHT/ YEL

GRN/| YEL

RIGHT FRONT POWER WINDOW SWITCH POWER

WINDOW

MAIN

BLK/} RED}

YEL/|«—(1993 WHT] ONLY)

RIGHT REAR POWER WINDOW SWITCH

SWITCH ip

RE D

GRN

[Yo]

é[te

LEFT FRONT POWER WINDOW MOTOR

RIGHT FRONT POWER WINDOW MOTOR

GRN/ BLU

RED/ BLU

RED

alu

WHT

YEL |(1994-1997)

RED

BLU] (1993)

[L-1]

[Mo]

LEFT REAR POWER WINOOW MOTOR

RIGHT REAR POWER WINDOW MOTOR

Power window system - 1993 through 1997 models

12-56

Chapter 12

Chassis electrical system

HOT

AT _ALL TIMES

wpinaian Wed ehaaies —torec eet JOINT |Box DOOR | LOCK FUSE 3 |! |

| ==

BLU/ RED

pe |

WHT/ GRN DOOR LOCK TIMER UNIT @

BLU/|

RED]

BLU/

RED

ORG

BLU

wo

RED

GRN

YEL

| |

hee] \

\

ORG

Hae

GRN/BLK

arene

RED/YEL

i!

|

jC-— | CENTRAL 4

|

PROCESSING

| UNIT (Sep

ee

ieee

|

a

==)

JOINT BOX

RED o——_{ GRN i

LEFT REAR POWER DOOR LOCK ACTUATOR

BLU GRN

LEFT FRONT POWER LOCK ACTUATOR

®

DOOR

Si

GRN

a

RED

GRN

RIGHT FRONT POWER LOCK ACTUATOR

|

es

-

e

e

RIGHT

GRN

REAR

POWER

DOOR

nea

DOOR GRN/BLK

~

BLU/RED

BLU/RED

se

RED/YEL

} BLK KEYLESS

BLK |

qi:

UNIT

DOOR LOCK LINK SWITCH

Keyless entry system - 1995 through 1997 models

Chapter 12

HOT_AT

Chassis electrical system

12-57

ALL_TIMES

BLU/ RED

ae

aa?

GRN

ehh

BooRnocK Rincs UNIT 2

DOOR LOCK TIMER UNIT 1

arn/| YEL]

eens] =WHT

REO}

GAN]

BLK

reo JORG] WHTPPNKT ald

ark @

a

Soi =

|ee a

7

| |

a

pe

|

UNIT

Be

(CPU

JOINT BOX

BLK|

j__YEL/GRN_!

ZR

a cenamas |

WaT Sua YEL/BLK

PSS eee

ORG

fh pi eB |! IX a ee j CENTRAL , loses

=

=F

Se

nn ee

Be

ee

Ee

Ge

| =

A

W/ KEYLESS

ENTRY,

. GRN

er

@

GRN

RED

LEFT FRONT DOOR LOCK ACTUATOR

4

GRN GRN

LEFT REAR DOOR LOCK ACTUATOR

R

RED

RED B

RED

®

a

GRN

tae

RED

RIGHT FRONT DOOR LOCK ACTUATOR RED/

GRN

GRN

RIGHT REAR DOOR LOCK ACTUATOR

toaoce ACTUATOR

YEL/GRN

BLK

YEL/BLK BLU/RED BLK KEYLESS UNIT

ORG BLK

UNLOCK | LOCK

TRUNK LID OPENER SWITCH

e BLK 2

BLK ; BLK

DOOR LOCK SWITCH

2 Power door lock system - 1998 models

BLK

12-58

Chapter 12

Chassis electrical system

HOT TIMES a AT ALL Nr

ee

cl I adie Vea Ng athe as ee to 1 JOINT p= — — — — Em [ BOX | CENTRAL PROCESSING 1 | |

UNIT (CPU)

peal

[ete ee ee ee Lat

| | { tee

BLU/]| RED

) BLU/REO

BLU/}| REO

BLU/] RED

RED/| WHT

amen

eee

=

Sa

ee

RED/ BLU

e e

RED/WHT

f te

LEFT FRONT DOOR SWITCH

SPOT LIGHTS (626 W/ SLIDING SUNROOF)

(Pilato

BLu/ RED

OFF

|

) BLU/RED

e

REO/WHT

(

ae

4

RIGHT FRONT DOOR SWITCH

MX6 SPOT LIGHTS (W/O SLIDING SUNROOF) 1995 ONLY ( )

e

REO/WHT

r

RED/ WHT

RED/WHT

626

OR ORN

LEFT REAR DOOR SWITCH (626 ONLY)

MX6

—————_

(W/ THEFT DETERRENT SYSTEM) REO/WHT

RIGHT REAR DOOR SWITCH (626 ONLY)

BLU/RED TRUNK (3) COMPARTMENT UGHT e

RED

a

GRN

e

TRUNK J/c

es

LEFT FRONT COURTESY LIGHT

COMPARTMENT

' ar wine|

UGHT

SWITCH e

REO/WHT

]

INTERIOR LIGHT (MX6) BLK yp BLU/ReD BLK

; COURTESY UGHT

RIGHT VANITY MIRROR LIGHT (626 ONLY)

Bik LEFT VANITY MIRROR LIGHT (626 ONLY)

Tux

i ao T |

R BLU/RED IGNITION |, ] KEY ILLUMINATION IKS_/I (1995 ONLY)L & J

RED/BLU

R7JOINT BOX

Lakes on

rR |

|

7/c |

La

Courtesy light system - 1993 through 1997 models

Chapter 12 HOT

Chassis electrical system

AT ALL TIMES

7), 71 MAIN FUSE TAIL | BLock | @ Fuse |

12-59

Lea aa ae ek To 7 JOINT | 7 7 CENTRAL Teox ) | | PROCESSING |

(cru)

PL aunt

SA

WHT /

|

BLU

|

|

|

|

u

—

a

one ene ond

ORG] ORG WHT/ BLU

LT GRN EXTERIOR LIGHTS SYSTEM (PARK LIGHT SWITCH) EXTERIOR LIGHTS SYSTEM

ORG

(PARK LIGHTS) —_.__,

M ;

a/c

=

> hee a2

ORG

an Se)

[9 |

7 AUDIO | ILLUMINATION

KZ

6

LJ

3

BRN

rs) yw fo}

ORG PANEL

CAA

ose GLOVE

GLOVE

COMPARTMENT (1995

ONLY))

RED/BLK Sa

winoow

DEFROSTER SWITCH

L. xe _J ILLUMINATION

pengentlaall

GRY

SWITCH (1995 ONLY)

ORG [37 f \

ORG ea

CRUISE | CONTROL MAIN

| switcH

L x J ILLUMINATION

GRY ASHTRAY ILLUMINATION [oF

GRN/YEL__,,

GRY

5

orc

| | |

|

I

l

cigarette| RT

GRN/YEL _,, GRY

|

|

|

Lx

|

|

|

ILLUMINATION |

ee 1

|

ORG RED/BLK (eee Care ea

LIGHTER |

SHY

||

|

|

bs

I

|

GRY

| \

[Bs Sscara2 orJ ORG

SELECTOR

HEATER

ILLUMINATION

ORG

reste

ILLUMINATION !

|

(A/T) |

|

Leo

CONTROL

aa

GRY

| HAZARD SWITCH

i i

| ILLUMINATION

al) Ne

ORG

INSTRUMENT

CLUSTER |

GRY

77

ise

|

ILLUMINATION | | (4 Used), SY

[98 |

GRY

| =

7 FRONT | FOG LIGHT

| switcH ILLUMINATION

GRY

fd fodBodPdBodBd od OJO]JOJO/OFJOJO]oO lim

Bel ae]de Be] | OPO, Z|eeloOa OPOPOLO)OL al

l

|

| eee

Pe

JOINT CONNECTOR

inal

iw

al

|

|

Seek

San

JOINT CONNECTOR

2d

Interior lighting system - 1993 through 1997 models

12

12-60

Chapter 12

Chassis electrical system NOTPATIALOL TIES

HOT AT ALL TIMES Tan

=

Seite there OC a 7 hud tte oes as oe oees oe ae ae

1 MAIN

OND

BOX

f | CENTRAL PROCESSING | UNIT (CPU) | i|

ROO M FUSE 15A

ae) 15A yeas

RED/WHT

EXTERIOR

LIGHTS

uf

wHt/

GRN

RED

REO/WHT

SYSTEM

5

(cpu)

‘ RIGHT FRONT DOOR SWITCH

bw)

) BLU/RED e

e

RED/WHT

(

OSCILLATOR LEFT FRONT DOOR SWITCH INTERIOR LIGHT

PANEL LIGHT CONTROL SWITCH

RED/WHT e

RED/WHT

BLU/ RED

REO

!

LEFT REAR DOOR SWITCH

RUNK

AUDIO UNIT 9K4

ILLUMINATION | ES

(

Is

(3) tone |

Lu

wur/] GRY

On

GRY

RED/WHT

WHT/

BLK

i

TRUNK

(W/ THEFT

Bnew

RED

RIGHT REAR

DETERRENT

i

DOOR SWITCH

SYSTEM)

SWITCH

Tcs orrFl SWITCH | ILLUMINATION | (w/ ABS/TCS)|

#1 ! | Sj

BLK

GRY )

A

RIGHT VANITY MIRROR ILLUMINATION

oe INSTRUMENT[7 78 1

CLUSTER | ILLUMINATION 1 (4 used),

BLU/RED BLK

| \ SE")

GRY

——————

ns BLK’

LEFT VANITY MIRROR

Sa

q

ae

ILLUMINATION

F 7F1JOINT BOX

|

J, reo

! | |

| ! j

||

||

| |

1 |

Lk

I

au]

(

71 SELECTOR | ILLUMINATION (a/7)

.

Tr *RI1S/c | | Lk BLK

BLK

f RW7/c | { LJ aux]

a

#

iy

I a

eg HEATER CONTROL ILLUMINATION RED

once yl SWITCH ILLUMINATION) \ Lt

x

[7K

{

GRY

Lx

Interior lighting system - 1998 models

“REAR | WINDOW DEFROSTER

IswitcH

JILLUMINATION

o”

Chapter 12

Chassis electrical system HOT IN RUN AND START

fabaa

a eck

bee

TT werer

ROOM

a

15A

c

te

ee oe PEniens eaurasie se ape eet =

FUSE

[CENTRAL

PROCESSING

ml goe,

UNT (CPU)

|

i aide ‘es z

REO/BLK

is

=

&

&

eS

eel

ore

GRN/RED BLK/YEL

;

g A

a

!

SYSTEM

(TRANSAXLE RANGE SWITCH) (A/T) (STARTER INTERLOCK SWITCH) (M/T)

BLU/WHT BLU/RED

(¢

BLU/WHT__

5

| |

-

LT_GRN

|

CRUISE (€) IND

|

WHT/RED.

|

CRUISE CONTROL MODULE

| ' | | | | | | De

15A

GRY/BLU

SPEEDOMETER

! | | | ! | | | | ! |

FUSE

z ]

|

HOT AT ALL TIMES

|}

|

| | |

12-61

OP oFE IND

I|

POWERTRAIN CONTROL BRN/YEL

RED/WHT

REAR

DEFOG IND eS

5 OO Se SS ee INSTRUMENT CLUSTER

(¢

!

| eee

—»

MOOULE

(FS A/T 1993-95) (1996) TRANSAXLE CONTROL MODULE

(KL A/T) (1993-95) BLU/BLK

=

Instrument panel gauges and warning light system - 1993 through 1997 models (1 of 2)

wx

oo

12-62

Chapter 12

Chassis electrical system

1997 626

(2.5L)

WHT

ALL

ENGINE

¢_WHT

CONTROLS

p (HEATED OXYGEN SENSORS)

(1997 626 2.5L ONLY)

WHT

WHT

OTHERS TEMPERATURE SENSOR UNIT

,

—WHT RED/B8LK

RED/BLK VEHICLE SPEEDOMETER SENSOR

3

—GRY/BLU

GRY/BLU

ete 3

M EL/RE p) OIL PRESSURE SWITCH =a

a

=

w

YEL/RED ———

tp—

"6288

2K“

BLK/RED (¢_BLK/GRN ¢¢ YEL_/

aa

Is TUS f Geen

=

WASHER

FLUIO

LEVEL SENSOR

| FUEL GAUGE|

veeny

L._SENOER _J

er

FUEL TANK UNIT

BLK

BLK/YEL

+13]! |

CANADA

HEADLIGHTS SYSTEM (DAYTIME RUNNING

LIGHTS CONTROL

MODULE)

RED RED

Pas “i

il RED PARKING BRAKE SWITCH

aes

oo 5|

OIL LEVEL SENSOR (1993-95) emer

1p

co JC-01

Instrument panel gauges and warning light system - 1993 through 1997 models (2 of 2)

Shine

FLUID LEVEL SWITCH (1996-97) BLK

ad

12-63

Chapter 12 Chassis electrical system

poor roost

RUN

-------

I

i ODOMETER 1 | I | | ! ! SPEEDOMETER I | | | J | TACHOMETER i | ited ven} MICROi as COMPUTER ! | |FUEL GAUG! | | Eaees] | | areers | | |TEMPERATURE jGAUGE

t |

HOT AT ALL TIMES

T T Meter | 2 FUSE

ROOM

|

15A

FUSE

10A

7 JOINT BOX

CENTRAL PROCESSING U NIT (CPU)

|

Eee a las

a

se =

LOW FUEL INDICATOR

ot oa

VIO/WHT

RED/WHT RED/WHT

RED/WHT

INTERIOR SYSTEM

LIGHTS

(DOOR SWITCHES)

GRN

YEL

WHT GRY,

)

BLU

ORG/BLK RED/BLK

>

ANTI THEFT SYSTEM

ENGINE CONTROLS, ANTI LOCK BRAKES

‘ARKIN BRAKE SWITCH

BLU/RED VIO

a

WHT

fl

Lja

>

)

/ORG

BRAKE FLUID LEVEL SENSOR

RED/GRN

> SUPPLEMENTAL RESTRAINTS

AIR BAG IND

|

xy

PNK

R-DEF IND

ae NY, |

)

PNK/BLU

> ANT! LOCK BRAKES

WATER TEMPERATURE SENDER UNIT

ABS IND

ex}

| |

RED/WHT.

SEAT BELT IND

!

| | | | | | | | | I | | | I

vio

)

BLK/RED

f 77 JC-03 | | Lad

> STARTING/ CHARGING

kp ENGINE _,GRN/YEL

CONTROLS 4

|

}——WHIARED__y) BLU/BLK

| | | ! I | | | I | I I | ! | | | | | |

®

ANTI Lock BRAKESves) Aur RED/| BLK

SRY /BLK

> ENGINE CONTROL MODULE

ARN/YE

GRN/ YEL

GRN/RED

FUEL

ly¥l GUAGE SENDER

|

pe

es ae tee

tte vasa|

3 la

JC-0S

BLK

ex}

|

HOT IN AND START

ee SEP Sasa) oy ee aes eee INSTRUMENT

GRN/ RED

A OIL PRESSURE SWITCH

CLUSTER

y

UNIT

a

BLK/ ORG rR

JC-03

|

La

Instrument panel gauges and warning light system - 1998 models

VEHICLE SPEEDOMETER SENSOR

BLK

12-64 aS

Chapter 12 SS

NE SEES SS SS

REE PS

AI

I ET

IE

Chassis electrical system

SS

SRS

SRE

ERS

HOT AT ALL TIMES as el l 7%Fl stop |

SR

A, RE

PCL

BE

SS

EO

EAE ST

IE

HOT IN START AND RUN = Macelhacs Sein | JOINT METER BOX

FUSE

[PAY OA

RS

Fuse

a a

eee aoe

YEL/ RED

|

LSA

BLK/ YEL e

WHT/REO

cruise

GRN/RED

SPEED CIRCUIT Oe

YEL/RED ‘

GRY/RED OR YEL/RED OR RED/BLU

SWITCH

2.5L

| ee

OR

e

l WHT/GRN

io —-

=

eel

GRY/RED OR YEL/RED

|

POWERTRAIN

SS

CONTROL

(TRANSAXLE)

MODULE

RED/BLU

GRY/RED OR YEL/RED oR RED/BLU

2.0L

OT

_—

w

| | pe CONTROL MODULE

POWERTRAIN

BRAKE SWITCH

BLK/YEL

pe a CRUISE

CONTROL

MAIN

SWITCH

YEL/RED WHT/GRN GRY/RED OR YEL/RED OR RED/BLU WHT/RED GRN/RED H

BLU/WHT GRN/ORG

GRN/ORG BLU/WHT GRN

[ee

GRN VENT

GRN/WHT

)

GRN/YEL_OR

1

GRN/WHT

BLK/YEL

>

STARTING /CHARGING SYSTEM /'

CRUISE

CONTROL

ACTUATOR

(TRANSMISSION RANGE SENSOR) (A/T) (CLUTCH PEDAL POSITION SWITCH) (M/T)

)

“3

BLU

BLU (

Blk CRUISE

CONTROL

! I

INSTRUMENT CLUSTER

STOPLIGHT

;

e

| wo |

.

RESUME /ACCEL UNIT

sp —2K

g

BK

SET/COAST

CRUISE

Cruise control system - 1993 and 1994 models

a

CONTROL

SWITCH

EELS

Chapter 12

HOT

AT ALL

TIMES

HOT

IN START

De

RUN

lL got

FUSE

ZOA Reem ee ee pen a

YEL/ RED

BLU

AND

METER

TU stop | ¢ Fuse

WHT/GRN WHT/GRN

12-65

Chassis electrical system

|

eis

BLK/ YEL

EXTERIOR LIGHTS

/WHT

BLU/RED

BRAKE

SWITCH

BLK/YEL

WHT/BLU

2.0L

RED/WHT a

RED/WHT

BLK CRUISE

CONTROL

MAIN

SWITCH

J/CT I

|

(ts RED/WHT

ry (A/T)

EA

REO/WHT_¢, ear a | anil TRANSAXLE CONTROL MODULE

ae

he

(2.5L

) WHT/RED ORG

WHT/RED

e

DATA LINK CONNECTOR

Fcruise IND CIRCUIT

INSTRUMENT

WHT /BLU BLU/RED

|

j| SPEED

GRN/RED

ORG

|

|

||

CLUSTER

GRN/WHT GRN

GRN GRN/WHT GRN/ORG )

4

Peaks POWERTRAIN CONTROL MODULE

(A/T)

GRN/ORG

BLU/WHT

VAC a

BLU/WHT

e

WHT/GRN YEL/RED RED/WHT GRN/RED

CRUISE CONTROL ACTUATOR

BLU

aLU RESUME/ACCEL

BLK

SET/COAST CRUISE

CRUISE

CONTROL

CONTROL

SWITCH

UNIT

GRN/YEL

xe}

(OR GRN)

alz

M/T

A/T

EN,

GRN/YEL

v ENGINE CONTROLS SYSTEM (CLUTCH SWITCH)

GRN/YEL

(OR GRN)

a

ae S

ey

¢

v STARTING/CHARGING SYSTEM (TRANSAXLE RANGE SWITCH)

» Cruise control system - 1995 through 1997 models

412

Roe

348/134

S|OPOW

ININNYLSNI Y3LSNID

foe

asinud QNt

Se aeee

Bett NIddS

LINDUID

iV

(NYD YO)

Ia/NUD

17

NaS

YO)

1

1/W

NYO

(NYO »g/Nyo

a

|®ye/Nyo

17

Baal Soe |

| at )

/a WBA

®

PJSIUSPUIAA JodIMpue

18

/ma

LHM

78

qa

/me | HM

3NO HONOL

/™8 aay

yadiM HOLIMS

}—

18

m

/N89

WA /ya

WA /18

6

FS

NYO

HOLIMS

r/

=q

i

NOY LOH NI me

a

f

JOYSeM Wia}SAs - | EGG

ane

e

3sn4 vozag

yi

/ma 18

ne SU3HLO

na

ma

n1e/Auo 18/034

a3u/1HM

Y3dIM eeta ma

> tee

Oe 1p

= c m=

= Be een

i

SNISUVHD/ONILYVIS JONVY

(HOLIMS WIISAS FJIXVSNV4L)

eS

3

11

HOLD HOLIMS

NIVULYMOd

asiINID jo.QUOD WI9}SAs QEGEL

SAS) yoga!

fas

SOLVNLOV

/Vk aaa

See? [TE

al

.

/VAk wig

ee | |

HOLIMS

aves

ene So a

NNY

Ea

2303

LYVIS GONV

ATURE as asn4 nat

ASINYS

/713K a3u

oa

asni?

LOH NI

Se eek inion

wey

|

S3NIL

gOS Ls I et eae

el

YBnosuyy BEG

HOLIMAS

SJPPOW

oe

(SY3HLO)

(3661)

as

734/>n8 |

Jone

43HSVM

CIJIHSGNIM YAdIM ®

G73IHSONIM U3HSVM YOLON

9uo/me

HOLIMS

YadIM

TW

Y3HSVM HOLIMS

YyOLOW

Lal

Chapter 12

Q13)HSONIM

8661

LOH LV

12-66 Chassis electrical system

HOLIMS asinuo

113A 1OY¥LNOD

Wann

FINGON_O¥LNOD

7NBD

eS

a

&

Chapter 12 SS

SSS

SSS

SSS

HOT

>

AT ALL TIMES

renin HEATER

L

——_——

Te

A

‘|Fuse

SSS

Oe

i

er

SS

ESS

HOT

rc Bian

BLOCK

FUSE

12-67

Chassis electrical system

SESS

OR

See

Uo | |

SES

|

15A

ee ee ee oe

SEE

= JOINT

FUSE NO. 10

cee

SS

START

| I nn

|

IN RUN

SE A SSS

1 | ENGINE

|

xy

SSS

|

BLK/WHT

(Ae tweeters Cima BLU/RED

BLOWER RELAY

MOTOR

BLK/BLU FUSE 30A

BLU/RED BLOWER MOTOR

(ache ml STARTER

| I I | | y|

eg fog

BLU/WHT

BLU/WHT |

RESISTOR

Se

POWERTRAIN CONTROL MODULE BLU/WHT

BLU BLU/YEL |

BLU/BLK

|

BLOWER SWITCH

BLK

ro | | Loge

~~]

JOINT | CONNECTOR

| etl

Heating and air conditioning system (including engine cooling fan) - 1993 four-cylinder models (1 of 3)

12

12-68

Chapter 12

HOT

Chassis electrical system

IN RUN

MIX ACTUATOR

Snape JOINT WIPER a nee FUSE

NO.13_

[|

OSCILLATING AIR VENT

GRN/YEL GRN/BLK

BK/RED AIR FLOW ACTUATOR

MODE

YEL/WHT YEL WHT/BLU WHT/YEL WHT/GRN

YEL/BLK

X 5 BLU/YEL

:

RED BLU/WHT BLU GRN/BLU BLK HEATER

i

4

ey

CONTROL

UNIT

GRN/BLK

|

POWERTRAIN CONTROL MODULE

ad

BLU BLU/] YEL

LT GRN/

RED

BLU/

ORG

REDIBLU/IGRN/| NCA WHT] BLK

ue

INTAKE ACTUATOR A/C AMPLIFIER

uk

be

rR

Y) |

eS JOINT CONNECTOR

Heating and air conditioning system (including engine cooling fan) - 1993 four-cylinder models (2 of 3)

|

© foe2

xX nN

oO

=

=

w7,)

”

ane ® (5)pd= oe(S)1)

”

>

nN (2)ed®

—

©

Nv4 LON ONTIO0D AW13Y ¥ $

9490/18 S$

6 g Se2 |3 2 15 o

FINGON eae | ! | ie NIVULIMOd

erg 1OYXLNOD

! |

IimduId

a

SNVS

Jeaay Z ‘ON

inior

De

YO1D3NNO9D

5Nv4 ONM009 AVT3Y £°ON = ONIIOOD NV4

vow

asna 4 | Nva ¢ |

a/ms

a3u/>n¢a

yna/oe

=

if a3u/>ne

ANIOr LHM/>18

vsi

Bulpnjou!) aulBue Buljooo (Uy -

¥0193NNO9 !

sSara

4 asnd 3NIDN3

Luvs YO NNY NI ia

xoa jane.

EGG}

To)

tJ

S3NIL TV LV LOH

| \

AV138

sapuljAD-1no0} Sjapou ¢) 30 (€

SNTTOOD

TaA/018

»718/1LHM

INVYI9IN434

3YNSS3ud|° HOMIMS

|

LHM/*18

eee

‘ont st

ILaNOWN

Huiuonipuoo we}sAs

9NI1009 > 7 yooig asna NivwL

® YOLON o Nvd ONTI009 134/ma

G38

HOLNI9; LNIOF

A018

LOH L¥

Iv

S3NIL

aati Niva

gNos

NNY

YOSN3ONOD

ul vor

Nv4

asn4 :

LHM/

intor

NSD

xoa!

LOH NI

(te ¥O1D3NNO9D

ne

t

L | eee —--—---—

ci ee "on JL¥ 9 _| | | nl L 339M

e

9034/8

134/>18

a3u/me

Y3dIM 38nd

ms

LHM/NBOD

a ees = =

JOYLNOD NIVYLY3MOd 31nc0n

Bunesy pue we

3/¥AVT34

12-70

Chapter 12

HOT AT ALL TIMES iF

|

a Srigaa

[Sie

eer

HOT IN RUN OR START

MAIN

fe

|

ENGINE

BLOCK

|

FUSE NO, 10

I eve

oS

j FUSE

(¢ soe | HEATER

Chassis electrical system

eae

Fe

Sl

BLU

JOINT

“| 80x

em r!

| =

|

BLK/WHT

BLOWER

Saaeee See

BLU/RED

MOTOR

.

aLK/@LU FUSE 30A

BLU/RED or MOTOR

= _STARTER

isa me re

BLU/WHT e

BLU/WHT

RESISTOR

; alu

BLU/WHT

|

BLOWER SWITCH

8LK

r

| I

xs

OINT

oat: CONNECTOR

ope

|

Heating and air conditioning system (including engine cooling fan) - 1993 V6 models (1 of 3)

Chapter 12 HOT

12-71

Chassis electrical system

IN RUN

MIX ACTUATOR

fFweres Oa aco 1 S$Fuse No.13 150% | G 20a i Ee eeee ene A

GRN/YEL

OSCILLATING AIR VENT

Oe

BLU

ee

YEL/BLK YEL/GRN

BLK

BK/RED

' BLK/RED

AIR FLOW ACTUATOR

MODE

' WHT

YEL/WHT

WHT

YEL/WHT

aa

WHT/BLU WHT/YEL HI/GR

eres Fn eae ERED

YEL/BLK

es

es

Ges |Ce ee BES RSE) Pe ee ae BS ae Re) BS) ee eed

YEL/WHT

YEL WHT/BLU WHT/YEL WHT/GRN

YEL/GRN REO EReeen)

es ck eon 1

BLU/WHT

BLU GRN/BLU_

BLU/YEL HEATER

f er

%

CONTROL

UNIT

GRN/BLK

Sees POWERTRAIN CONTROL MODULE

BLU BLU/| YEL

LT GRN/ RED

BLU/ ORG

RED{BLU/JGRN/] NCA WHT] BLK’

BLK

AMPLIFIER

~ FR ~~)

oer INTAKE

ACTUATOR

Heating and air conditioning system (including engine cooling fan) - 1993 V6 models (2 of 3)

JOINT iCONNECTOR

ae

|

12

_

:

HOIH

AW13¥ON Z

NV¥4 YOSNZONOD

LHA/NYD |I78 cane

nuo/n18

NV3 YOSN30NOD YOSNIGNOD AV13Y LON HOLH

an:

as

ESS

TV

134/18

ui ca

YOSN3QNGD

wmis/ma

LHM/NEOD

r-----

|

NVI

eS

EeNIV)

S3WIL

AV13N

ati

:

ANVYS9INITY

_ LL

134/918

,

0348/LHM

a3u/me (aao10) LHMK/ NBO

NY

Sinai. Matai Ls” CE

omens LHM/NUD LHM/NYD me /

MOT

e

me iF

LOH Nt

YOLDINNOD

034

a3a/na

AV138

3YNSSIUd S3HOLIMS

9/¥

inior

/

woo!NIG || ee §¢ vozan seer I

t——H |

|| |

|| |

DILINOWN Ho1N19

NIVYLY3MOd OYLNOD

71NGON

S45

|

| |

|

|

|

| | | | | | |eal

1

LHM

|

18

LHM/ 18

18/LHM

LHM/>18

ee

NVJ

eee

3/V

4

318 LHA/

434/ma y

P

asni =A

/ms

718

LHM

18if LHM/»18

a3a/18

S3WIL

pe Meee aN etn

TV

Secret I AA Se, I

a3u/me

ONITIO0D YOLON

10H 1V

| §

a

¥o193NNo9

¥18/N18

034/18

|

inio¢

[Po ANIOf,

1uvIS O1-ON

——— & L

3SN4

ee

NNY YO

ee

N¥4 9NII009 AV134 ZON

©

LHM/

4

=a

LOH NI

NV¥3£°ON

ONTIO0 AVI3Y

2

e

le

' K : t ysl |vor rtMed

aa

Chapter 12

(¢ 40 €) sjoapow 9A E66L - (Ue} BUI]OOD oUIHUS HuIpNjoU!) Wa}sKs BulUOHIpUOD se pue Buea}

LOH Lv

12-72 Chassis electrical system

Chapter 12

Chassis electrical system

HOT _AT ALL TIMES HOT AT_ALL TIMES if AIR COND COOLING FANLMAIN ;FUSE ! 9 ruse FUSE lox

HOT IN RUN OR_START POINT

[i agai ceehae Se

eA

| © 304

ENGINE

30A

| 2 FUSE

EL ANS

|

S

@

as

&

=

¥fElo

z

=i coal

s

F1zZz]>1>

a

|

(ue :

1994-96

|

|S] a

al

x

5|5|a| a

®

YEL

Five Os | coor POWERTRAIN | MODULE

A ee ee =)

(ee

=

eee

1997se

|BOX

faa |

=

6

MAGNETIC AGN Site,

eae

12-73

/.c

|

2)

ele Fa ES ba] be o;o

YEL YEL

GRN/BLK

YeLl — a YEL

THERMAL PROTECTOR

1994-95 ALU

BLU,

YEL

[2

DRL RELAY

GRN/WHT i

ee — BLK

ah GRN/WHT 4

A/C RELAY

6) BLK/YEL CONDENSER FAN

“i

7 al | ga) (a

BLU/BLK es

.

/WHT BLU/ORG BLK/RED BLK BLU/YEL

1994-95

BLU/BLK BLK BLK /WHTBLK /WHTWHT/BLK BLK/RED eS BLK /WHTaf WHT/BLK BLU/RED Ce ==

COOLING

FAN RELAY NO.1

COOLING FAN RELAY NO.2 (1994-95 A/T ONLY)

COOLING FAN RELAY NO.3 (1994-95 A/T ONLY)

A/T ONLY

2

BLK

BLU/RED BLU/BLK BLU/YEL

————— di.

COOLING

12 FAN MOTOR

Heating and air conditioning system (including engine cooling fan) - 1994 through 1997 four-cylinder models (1 of 2)

12-74

Chapter 12 HOT

fi

IN RUN

Giscate WIPER

HOT IN RUN OR START

oe PL

| 4 FUSE 13

= = ENGINE

3]BOX SOINT 71

FUSE 101

| & 20A

1 5A

L

{

HOT

AT ALL

oS. HEATER

i

| 9 Fuse

TIMES

Ey

Oe

aae MAIN, Bas

| 6 40a

ee

Chassis electrical system aA

MOTO RELAY

lpox

STARTER

1

oe

31

ra

3

3

eS

4

a

o

oe

=

zl

a

BLK/BLU

AIR

MIX ACTUATOR

REFRIGERANT PRESSURE SWITCH 2

M

BLU

*

aLu_/ WHT/BLK WHT

BLU BLU/BLK RED

YEL/BLK YEL/GRN RED

BLU/WHT

Rian fener

BLU/YE

oa

BLU/WHT

g

A/C AMPLIFIER

ry

YEL/WHT

|_| im

YEL WHT/BLU

& |

WHT/GRN WHT/YEL

B

GRN/BLU

|

BLK/RED

BLU

B

& = a

=

HEATER CONTROL UNIT

BLOWER MOTOR WHT |

WHT/BLK

|

[WHT /YeL

B

WHT/GRN

Bi

WHT/BLU YEL

@ i|

YEL/WHT YEL/BLK

YEL/GRN

AIRFLOW

e

BLU

GRN/BLU

>)< Z |

ACTUATOR

BLU/ORG

weer

BLU ri +

MODE

¢ LT_GRN/RED

( AIR INTAKE

ACTUATOR

~

a H2 7

Lo OFF

RESISTOR

OSCILLATING BLOWER

AIR VENT

SWITCH

Heating and air conditioning system (including engine cooling fan) - 1994 through 1997 four-cylinder models (2 of 2)

Chapter 12 ‘

aLK

Chassis electrical system

HOT AT ALL TIMES 1997

ance te

or

CLUTCH

(is

1994-96

;

BLK BLK

eg

| § 30a ('95-'97) 40A (‘94)

30A ('95-'97) | 40A ('34) |

FUSE

FAN

SEE ey es ee

HOT IN RUN OR START STAI

as 7] MAIN

COOLING

(ee

BLK PROTECTOR

HOT AT ALL TIMES hier ee ce tet, tae) ca

FUSE

BLK

THERMAL

Vika

| 4 AIR_ COND

ENGINE

[ ¢fuse Ee Aee

eter A ar

1 POWERTRAIN

|

| CONTROL

; MODULE

BOX

|

A

(ENGINE)

Lossssct ‘3

4

Bar Fed fed fd bed bd

al ¥l=|Slalale =a

5

3

Ea

= atk | TRANSAXLE > CONTROL & MODULE

& 2

x )

BLU

[pera

jeoee fi@lecncnceeIOND BOX

12-75

a

vee =

=|

Z}oa}D)Z]e

[S/alalol|=

-

BLU

LT LU

WHT/RED

GRN/WHT YEL

GRN/BLK ,

GRN/WHT a

A/C RELAY

e

BLU

ml

LT_BLU

BLU/ORG

GRN/WHT BLU/BLK

@

CONDENSER FAN LOW RELAY

BLU

anol ane GRN/WHT

BLU/WHT CONDENSER HIGH RELAY

FAN NO.1

BLU

) CONDENSER HIGH RELAY

BLK/YEL

di:

FAN NO.2

ie

ins BLU/WHT i), BLU/BLK

PBLKAVEL

CONDENSER

gi,

|

FAN

b ae =

o

4

S

Fra

i x

pe =

3 —_

xal

=] pm

x —_

D

a

o

o

o

=

oD

x z

a

BLU/BLK Hen)

‘iam

mo] >

BLK/RED BLU/BLK

=

2]> a)

BLKee /WHT WHT /BLK

alo

3

Le) (Lr COOLING

FAN

RELAY

NO.1

COOLING

FAN

RELAY

NO.2

COOLING

FAN

RELAY

NO.3

COOLING

FAN

MOTOR

Heating and air conditioning system (including engine cooling fan) - 1994 through 1997 V6 models (1 of 2)

12-76

Chapter 12

Chassis electrical system

HOT IN RUN HOT

IN RUN

[| | |

OR

START

HOT

AT ALL

ia eaters carhlor Seen = STIOINT = = Wiper ENGINE | BOX fix HEATER FUSE 13 FUSE 10 | | FUSE 20A 15A | | 40A

LS ea =>

mn

TR Rs es, =

a

vegies

|

TIMES

esp

MAIN Brose. |BOX

M RELAY

Re

t

=}

=

Mi

a

al

x

a

a

-

r}

3

x“

=

o@ a

BLU

3] z|

@ a

om NG Sal eat

2 WHT/RED

e

a. STARTER

GRN/BLK

Q

4

a

SS

=~

-

z

=

AIR MIX ACTUATOR

=

ro)

REFRIGERANT PRESSURE SWITCH

e

]

a

lJ

a

Ss

=

=

oO

ao

o

>

m=}

4

£ BLU

|

YEL/BLK YEL/GRN WHT/BLK SET

BLU/BLK RED

RED

BLU/WHT BLU BLU/YEL

CRS

Ta

a

cc eee

BLU/WHT GRN/BLU BLU

HEE

Bae

A/C AMPLIFIER

YEL/WHT

Han

YEL

aay Baa

WHT/BLU BLK/RED

BaD

WHT/GRN

HRea

WHT/YEL HEATER CONTROL UNIT

Qa Ww

[4

2

WHT

a

BLOWER MOTOR

B B

WHT/BLK WHT/YEL

WHT/BLK

WHT/GRN WHT/BLU

Eee YEL ieaieeees =| eReEL ZWHT a

YEL/BLK

YEL/GRN 4

AIRFLOW MODE ACTUATOR

®

BLU

¢

BLU/ORG BLU

=

a

=

= | iss]

es

ye

Al

= | faa} Bes)

wu

& = _

GRN/BLU__¢¢

LT GRN/RED AIR INTAKE ACTUATOR

YL pa |

a

ME H

ial)

Q

OFF

RESISTOR

OSCILLATING AIR VENT BLOWER

SWITCH

Heating and air conditioning system (including engine cooling fan) - 1994 through 1997 V6 models (2 of 2)

Chapter 12 HOT AT ALL REFRIGERANT

AD FAN | 4Fuse | ¢ 40a

} RED

gaa

p

HOT AT ALL

_TIMES___

COOLING FAN FUSE AOA

a FS

HOT AT ALL

TIMES

HEATER FUSE ) 40A

2 ieVe a

HOT IN RUN OR START

6S

ee

S32

as

ve

MAIN

ES

a4 ao

al

plock

3

REFRIGERANT eae SWITCH (LOW

HOT AT ALL

TIMES

VIO/RED

PRESSURE SWITCH (HIGH)

12-77

Chassis electrical system

FUSE

ee

ROOM 1 @ FUSE 15A

eee,

ENGINE FUSE 10A

HOT Myace ae OR,

RUN JOINT

A/C FUSE 10A

Sofiia fcc Paap iy eS Pape oad32

do

Se

3 ao

oT =

SY

pa)

=

COOLING FAN MOTOR

C) SWING

FAN SWITCH

LOUVER AIR INTAKE

ACTUATOR

BLOWER MOTOR BLOWER

| x

a a

RESISTOR

J

pa

b4

|

L+*)

ao

a

JOINT Dineen

apa

vee ost eee

CD

CONNECTOR |

UNIT

|

2 Heating and air conditioning system (including engine cooling fan) - 1998 models (1 of 2)

|

ne

2

&

Te

| aa

|

|

LJ

|

yoore!

y3MOTE

|

TONLNOD 4INDHID

inior 4OLO3NNOO

asn4 vor 5

431V3H

NiwAL asni

Bunee}y pue se

eas

ma

e

y3dim |

asn4 voz 2

LOH NI 20¥ YO NAY tee ee Le

=

NV4 HOLIMS

NIVYLY3MOdTOYLNOD 31NGON (Wd)

BuluONIpuoOd wWa}sAs

xOarINOn voz

| esr i

_J _ —_

DIOIa

aIiw ~~}

Kl a} Nin

4 vo |

318

LHM/

‘0

wo

31NGON

rc < Saal

gE6|.

io

se\

NIVYLYIMOdL_

JOuLNOD!

io

=

dS fz

t

Ik |o eal

z

S

wo

ee

Ce

Pat ic m _ Oo —

Sjapow Z) $0 (Z

LINDAID

eee

vor

asn4

LOH 1¥ TV SIN. |

oe WAR eaeaal

NV

|

ne

Lay

ma/aay

ma/a3a

i=

fs w c

ao

=

|

lL:

zo-or

NV 6)

9/¥

YaSN30NO9

Avaaa

[py YASN3GNOO AVT3N NV

4HM/>18

ma/ma

aie 739

tae {

9Nni1009 YOLON

aau/na

aeee

Ca red SE e Deel

g

wo 3s

=f

Sea oo hw Baar li,

a

DILINOWN HOLM9

re

9NI1009 — ~*~ c ©

es

w

I

WHY3HL ¥OLD3L0Nd

a3u/ne

Een el at

ee

NVJ

ONNOODSNV3

wo

a

Oo Fe we

|

Ea

r2) SS

=

m

is}

z4

vor

NCR ee 38039}

10H Iv TW S3WlL

41

ee fA 3804 og!

NNY Lavis

State i [eee

LOH NI YO

SREae,Ee asm

NAY

Buipnjoul) sulbua Buljooo (uey -

|

|

Uz ja

Ye

2

bed

7

|

|

LOH NI

Chapter 12

|

AVTaN_¥3MO78

wie

Mma

ma

dau/ma

|

LOH LV Tv SSWIL _L__] ——

12-78 Chassis electrical system

;4

Chapter 12

HOT IN ACCY OR ON TP |

12-79

Chassis electrical system

HOT AT ALL TIMES

Ranio

Room)

FUSE 4

oo

FUSE 2 |

L & 154

NL8Ox

15A

BLU/WHT

BLU/RED RIGHT FRONT SPEAKER

BLU/ORG BLU/BLK EXCEPT 1998

RIGHT DOOR SPEAKER

BLU/ORG BLU/BLK AUDIO

UNIT BLU

a

(1993-97)

BLU/YEL (1998)

1993-97 ELLER

INTERIOR LIGHTS SYSTEM

BRN (1993-97)

—?P LT GRN/WHT Bad

INTERIOR POWER

LIGHTS

ANTENNA

LEFT

SYSTEM

DOOR

1998) BLU/YEL SPEAKER 1993-97) BLU

SYSTEM

1998)

BLU/RED

1993-97) BLU/GRN

LEFT FRONT SPEAKER

BLK/BLU

BLK

(1993-97)

(1998)

BLU

ai

BLU/GRN

RIGHT REAR SPEAKER

LEFT REAR SPEAKER

Typical stereo system

12

12-80 Notes

IND-1

Index A About this manual, 0-5 Accelerator cable, removal, installation and adjustment, 4-7 Air cleaner housing, removal and installation, 4-7

Air conditioning accumulator/drier, removal and installation, 3-15 and heating system, check and maintenance, 3-12 compressor clutch circuit, check, 3-14

compressor, removal and installation, 3-15 condenser, removal and installation, 3-16 evaporator, removal and installation, 3-16

expansion (orifice) tube, removal and installation, 3-17 Air filter replacement, 1-19

Airbag system, general information, removal and installation, 12-21 Alignment, general information, 10-17 Alternator, removal and installation, 5-9 Antenna, replacement, 12-9 Antifreeze, general information, 3-3 Anti-lock Brake System (ABS), general information and trouble codes, 9-2 Anti-theft audio system, 0-15 Automatic transaxle, 7B-1 through 7B-10 diagnosis, general, 7B-2 driveaxle oil seals, replacement, 7B-7 fluid change, 1-26 fluid level check, 1-10 general information, 7B-2 removal and installation, 7B-7 shift cable, removal, installation and adjustment, 7B-4 shift interlock system, description, check and component replacement, 7B-5 shift lever, removal and installation, 7B-3 transaxle range sensor, check, adjustment and replacement, 7B-6 Automotive chemicals and lubricants, 0-17

Back-up light switch, check and replacement, 7A-4 Balljoints, replacement, 10-8 Battery cables, check and replacement, 5-4 check and replacement, 5-2 check, maintenance and charging, 1-13 emergency jump starting, 0-15

Blower motor circuit, check, 3-8 removal and installation, 3-9

Body, 11-1 through 11-20 bumper covers, removal and installation, 11-7 center console, removal and installation, 11-15

cowl cover, removal and installation, 11-10 dashboard trim panels, removal and installation, 11-16 door latch, lock cylinder and handle, removal and installation, 11-11 removal, installation and adjustment, 11-11 trim panels, removal and installation, 11-10 door window glass regulator, removal and installation, 11-13 removal and installation, 11-12 front fender, removal and installation, 11-9 general information, 11-1 hinges and locks, maintenance, 11-3 hood latch and release cable, removal and installation, 11-6 hood, removal, installation and adjustment, 11-6 instrument panel, removal and installation, 11-18 liftgate (Ford Probe models), removal, adjustment and installation, 11-14 liftgate latch and lock cylinder (Ford Probe models), removal and installation, 11-15 maintenance, 11-1 mirrors, removal and installation, 11-13 radiator grille (Mazda 626 models), replacement, 11-6 repair major damage, 11-3 minor damage, 11-2 seats, removal and installation, 11-19 steering column cover, removal and installation, 11-18 trunk lid and liftgate support struts (Probe and MX-6 models), removal and installation, 11-15 trunk lid (Mazda 626 and MX-6), removal, installation and adjustment, 11-14 trunk lid latch and lock cylinder (Mazda 626 and MX-6), removal and installation, 11-14 trunk/liftgate release and fuel door cables, removal and installation, 11-14 upholstery and carpets, maintenance, 11-2 vinyl trim, maintenance, 11-2 windshield and fixed glass, replacement, 11-6 Booster battery (jump) starting, 0-15 Brake caliper, removal and installation, 9-8 Brake disc, inspection, removal and installation, 9-8

: IND

IND-2 Brake fluid change, 1-25 Brake On/Off (BOO) switch, check and replacement, 6-17 Brake pedal height and freeplay, adjustment, 9-17 Brakes, 9-1 through 9-20 Anti-lock Brake System (ABS), general information and trouble codes, 9-2 brake disc, inspection, removal and installation, 9-8 caliper, removal and installation, 9-8

disc brake pads, replacement, 9-4 drum brake shoes, replacement, 9-10 fluid level switch, check and replacement, 9-19 general information, 9-2

hoses and lines, inspection and replacement, 9-15 hydraulic system, bleeding, 9-15 master cylinder, removal and installation, 9-14 parking brake adjustment, 9-18 cable(s), replacement, 9-18 pedal height and freeplay, adjustment, 9-17 power brake booster, check, removal and installation, 9-16 system check, 1-17

brake booster check, 1-18 front and rear disc brakes, 1-17 parking brake, 1-18 rear drum brakes, 1-18 wheel cylinder, removal and installation, 9-13 Bulb replacement, 12-13 Bumper covers, removal and installation, 11-7 Buying parts, 0-7

Index general information, 12-1 headlight bulb, replacement, 12-9

door actuators (Probe), check and replacement, 12-12 housing, replacement, 12-11 headlights, adjustment, 12-10 horn, check and replacement, 12-15 ignition switch and key lock cylinder, check and replacement, 12-5 instrument cluster, removal and installation, 12-8 instrument panel gauges, check, 12-7

switches, check and replacement, 12-6 radio and speakers, removal and installation, 12-8 relays, general information and testing, 12-3 steering column switches, check and replacement, 12-4

e e

turn signal/hazard flasher, check and replacement, 12-4 window defogger, rear, check and repair, 12-15 window system, power, description and check, 12-18 wiper motor, check and replacement, 12-14 wiring diagrams, general information, 12-22 Circuit breakers, general information, 12-3

|

Clutch components, removal, inspection and installation, 8-4

4

description and check, 8-2

hydraulic system, bleeding, 8-3 master cylinder, removal and installation, 8-3 pedal adjustment, 8-7 release bearing and fork, removal, inspection and installation, 8-6

release cylinder, removal and installation, 8-3

Cc Camshaft Position (CMP) sensor, check and replacement, 6-11 Camshafts and lifters inspection, 2C-19 removal and installation four-cylinder engine, 2A-8 V6 engine, 2B-8 Catalytic converter, 6-17 Center console, removal and installation, 11-15 Charcoal canister, 6-17 Charging system check, 5-8 general information and precautions, 5-8 Chassis electrical system, 12-1 through 12-22 airbag system, general information, removal and installation, 12-21 antenna, replacement, 12-9 bulb replacement, 12-13 circuit breakers, general information, 12-3 cruise control system, description, check and cable adjustment, 12-16 Daytime Running Lights (DRL), general information, 12-15 door lock and keyless entry system, description and check, 12-19 electric moonroof, description and check, 12-21 electric side view mirrors, description and check, 12-20 electrical troubleshooting, general information, 12-1 fuses, general information, 12-2

Clutch and driveaxles, 8-1 through 8-14 Control arm, removal, inspection and instaliation, 10-7 Conversion factors, 0-18 Coolant temperature sending unit, check and replacement, 3-7 Cooling system check, 1-16 servicing (draining, flushing and refilling), 1-24 Cooling, heating and air conditioning systems,

3-1 through 3-18

:

4

|

i

:

.

accumulator/drier, removal and installation, 3-15 air conditioning and heating system, check and maintenance, 3-12 antifreeze, general information, 3-3

blower motor circuit, check, 3-8 removal and installation, 3-9 compressor clutch circuit, check, 3-14 compressor, removal and installation, 3-15 condenser, removal and installation, 3-16 coolant temperature sending unit, check and

~

replacement, 3-7

engine cooling fans and circuit, check and replacement, 3-4 engine oil cooler (V6 models), removal and installation, 3-8 evaporator, removal and installation, 3-16

expansion (orifice) tube, removal and installation, 3-17 general information, 3-2 heater and air conditioner control assembly, removal and installation, 3-9 heater core, replacement, 3-10 radiator and coolant reservoir, removal and installation, 3-5 thermostat, check and replacement, 3-3

*

IND-3

Index water pump check, 3-6 removal and installation, 3-6 Cowl cover, removal and installation, 11-10 Crankshaft front oil seal, replacement four-cylinder engine, 2A-11 V6 engine, 2B-13 inspection, 2C-18 installation and main bearing oil clearance check, 2C-22 removal, 2C-13 Crankshaft Position (CKP) sensor, check and replacement, 6-10 Cruise control system, description, check and cable adjustment, 12-16 Cylinder compression check, 2C-5 Cylinder head cleaning, 2C-10 disassembly, 2C-10 reassembly, 2C-12 removal and installation four-cylinder engine, 2A-10 V6 engine, 2B-11 Cylinder honing, 2C-16

D Dashboard trim panels, removal and installation, 11-16

Daytime Running Lights (DRL), general information, 12-15 Disc brake pads, replacement, 9-4 Distributor, removal and installation, 5-7 Door latch, lock cylinder and handle, removal and installation, 11-11 lock (power) and keyless entry system, description and check, 12-19 removal, installation and adjustment, 11-11 trim panels, removal and installation, 11-10 Door window glass regulator, removal and installation, 11-13 removal and installation, 11-12 Driveaxle boot, replacement, 8-10 Driveaxle oil seals, replacement, 7B-7 Driveaxles general information and inspection, 8-8 removal and installation, 8-8 Drivebelt check, adjustment and replacement, 1-14 Drum brake shoes, replacement, 9-10

E

Crankshaft Position (CKP) sensor, check and replacement, 6-10 Engine Coolant Temperature (ECT) sensor, check and replacement, 6-10

Evaporative emissions control (EVAP) system, 6-16 Exhaust Gas Recirculation (EGR) system, 6-16 general information, 6-1

Idle Air Control (IAC) valve, check and replacement, 6-14 Intake Air Temperature (IAT) sensor, check and replacement, 6-9 knock sensor, check and replacement, 6-13

Mass Airflow (MAF) sensor, check and replacement, 6-9 On Board Diagnostic (OBD) system and trouble codes, 6-3 oxygen sensor (O2S), check and replacement, 6-12 Positive Crankcase Ventilation (PCV) system, 6-15 Power Steering Pressure (PSP) switch, check and replacement, 6-12 Powertrain Control Module (PCM), removal and installation, 6-7 Throttle Position Sensor (TPS), check, adjustment and replacement, 6-8

Variable Resonance Induction System (V6 models), check and replacement, 6-14

Vehicle Speed Sensor (VSS), check and replacement, 6-14 Engine Coolant Temperature (ECT) sensor, check and replacement, 6-10 Engine cooling fans and circuit, check and replacement, 3-4 Engine electrical systems, 5-1 through 5-12 alternator, removal and installation, 5-9 battery cables, check and replacement, 5-4 check and replacement, 5-2 emergency jump starting, 0-15 charging system check, 5-8 general information and precautions, 5-8 distributor, removal and installation, 5-7 general information, 5-2 ignition coil, check and replacement, 5-7 Ignition Control Module (ICM), check and replacement, 5-7 ignition system check, 5-6 general information, 5-5 starter motor and circuit, check, 5-10 removal and installation, 5-11 starter solenoid, removal and installation, 5-11

starting system, general information and precautions, 5-10 Engine oil and oil filter change, 1-11 Engine oil cooler (V6 models), removal and installation, 3-8 Engines Four-cylinder engine, 2A-1 through 2A-16 camshafts and lifters, removal and installation, 2A-8

Electric side view mirrors, description and check, 12-20 Electrical troubleshooting, general information, 12-1 Electronic fuel injection (EFI) system, check, 4-8 Electronic fuel injection system, general information, 4-8 Emissions and engine control systems, 6-1 through 6-18

Brake On/Off (BOO) switch, check and replacement, 6-17 Camshaft Position (CMP) sensor, check and replacement, 6-11

catalytic converter, 6-17

crankshaft front oil seal, replacement, 2A-11 cylinder head, removal and installation, 2A-10 exhaust manifold, removal and installation, 2A-10 flywheel/driveplate, removal and installation, 2A-13

general information, 2A-2 intake manifold, removal and installation, 2A-9 mounts, check and replacement, 2A-15 oil pan, removal and installation, 2A-12 oil pump, removal, inspection and installation, 2A-12 rear main oil seal, replacement, 2A-14

Iv

IND-4

Index

repair operations possible with the engine in the vehicle, 2A-2

timing belt and sprockets, removal, inspection and installation, 2A-6

Top Dead Center (TDC), locating, 2A-3 valve cover, removal and installation, 2A-3 valve springs, retainers and seals, replacement, 2A-4

V6 engine, 2B-1 through 2B-18 camshafts and lifters, removal and installation, 2B-8

crankshaft front oil seal, replacement, 2B-13 cylinder head, removal and installation, 2B-11 exhaust manifolds, removal and installation, 2B-11 flywheel/driveplate, removal and installation, 2B-15 general information, 2B-2 intake manifold, removal and installation, 2B-10

mounts, check and replacement, 2B-15 oil pan, removal and installation, 2B-13

oil pump, removal, inspection and installation, 2B-14 rear main oil seal, replacement, 2B-15 repair operations possible with the engine in the vehicle, 2B-2 timing belt and sprockets, removal, inspection and installation, 2B-5 Top Dead Center (TDC) for number one piston, locating, 2B-3 valve covers, removal and installation, 2B-3 valve springs, retainers and seals, replacement, 2B-4 General engine overhaul procedures, 2C-1 through 2C-26 block cleaning, 2C-14 inspection, 2C-15 camshafts and lifters, inspection, 2C-19 crankshaft inspection, 2C-18 installation and main bearing oil clearance check, 2C-22 removal, 2C-13 cylinder compression check, 2C-5 cylinder head cleaning, 2C-10 disassembly, 2C-10 reassembly, 2C-12 cylinder honing, 2C-16 engine overhaul disassembly sequence, 2C-9 general information, 2C-4 reassembly sequence, 2C-20 engine rebuilding alternatives, 2C-7 engine removal, methods and precautions, 2C-7 engine, removal and installation, 2C-8 initial start-up and break-in after overhaul, 2C-25 main and connecting rod bearings, inspection, 2C-18 oil pressure check, 2C-5 piston rings, installation, 2C-21 pistons and connecting rods inspection, 2C-17 installation and rod bearing oil clearance check, 2C-23 removal, 2C-13 rear main oil seal, installation, 2C-23 vacuum gauge diagnostic checks, 2C-6 valves, servicing, 2C-12 Evaporative emissions control (EVAP) system, 6-16 \ Exhaust Gas Recirculation (EGR) system, 6-16

Exhaust manifold, removal and installation four-cylinder engine, 2A-10 V6 engine, 2B-11 Exhaust system check, 1-27 servicing, general information, 4-10

Fr Fender, front, removal and installation, 11-9

Filling and painting, 11-3 Fluid level checks, 1-7 automatic transaxle, 1-10 brake and clutch fluid, 1-9 engine coolant, 1-8 engine oil, 1-7 power steering, 1-10 washer fluid, 1-8 Fluid level switch, brake, check and replacement, 9-19 Flywheel/driveplate, removal and installation

four-cylinder engine, 2A-13 V6 engine, 2B-15

Four-cylinder engine, 2A-1 through 2A-16 camshafts and lifters, removal and installation, 2A-8 crankshaft front oil seal, replacement, 2A-11 cylinder head, removal and installation, 2A-10 exhaust manifold, removal and installation, 2A-10 flywheel/driveplate, removal and installation, 2A-13

general information, 2A-2 intake manifold, removal and installation, 2A-9

mounts, check and replacement, 2A-15 oil pan, removal and installation, 2A-12 oil pump, removal, inspection and installation, 2A-12 rear main oil seal, replacement, 2A-14 repair operations possible with the engine in the vehicle, 2A-2 timing belt and sprockets, removal, inspection and installation, 2A-6

Top Dead Center (TDC), locating, 2A-3 valve cover, removal and installation, 2A-3

valve springs, retainers and seals, replacement, 2A-4 Fuel and exhaust systems, 4-1 through 4-12 accelerator cable, removal, installation and adjustment, 4-7 air cleaner housing, removal and installation, 4-7 electronic fuel injection (EFI) system, check, 4-8 electronic fuel injection system, general information, 4-8 exhaust system servicing, general information, 4-10 filter replacement, 1-30 fuel level sending unit, check and replacement, 4-6 fuel rail and injectors, removal and installation, 4-10 general information, 4-2 lines and fittings, repair and replacement, 4-4 pressure regulator, removal and installation, 4-9 pressure relief, 4-2 pump, removal and installation, 4-5 pump/fuel pressure, check, 4-3 tank cleaning and repair, general information, 4-7 removal and installation, 4-6 throttle body, removal and installation, 4-9 Fuel filter replacement, 1-30 Fuel system check, 1-27 Fuses, general information, 12-2

TP e e

—

S E

na a

‘

i,

1) 4

.

IND-5

Index

G Gear boots, steering, replacement, 10-13 Gear, steering, removal and installation, 10-14 General engine overhaul procedures, 2C-1 through 2C-26

block cleaning, 2C-14 inspection, 2C-15 camshafts and lifters, inspection, 2C-19 crankshaft inspection, 2C-18

Idle speed check and adjustment (1997 and earlier models), 1-23 Ignition coil, check and replacement, 5-7 distributor ignition systems, 5-7 distributorless ignition, 5-7

Ignition Control Module (ICM), check and replacement, 5-7 Ignition switch and key lock cylinder, check and replacement, 12-5 Ignition system check, 5-6 component check and replacement, 1-21 general information, 5-5

installation and main bearing oil clearance check, 2C-22

removal, 2C-13 cylinder compression check, 2C-5 cylinder head cleaning, 2C-10

disassembly, reassembly, cylinder honing, engine overhaul disassembly

2C-10 2C-12 2C-16

Ignition timing (1997 and earlier models), check and adjustment, 1-23 Initial start-up and break-in after overhaul, 2C-25 Instrument cluster, removal and installation, 12-8 Instrument panel

gauges, check, 12-7 removal and installation,

11-18

switches, check and replacement, 12-6

sequence, 2C-9

general information, 2C-4

reassembly sequence, 2C-20 engine rebuilding alternatives, 2C-7 engine removal, methods and precautions, 2C-7 engine, removal and installation, 2C-8 initial start-up and break-in after overhaul, 2C-25

main and connecting rod bearings, inspection, 2C-18 oil pressure check, 2C-5 pistons and connecting rods installation and rod bearing oil clearance check, 2C-23 inspection, 2C-17 removal, 2C-13 piston rings, installation, 2C-21

rear main oil seal, installation, 2C-23 vacuum gauge diagnostic checks, 2C-6 valves, servicing, 2C-12

Intake Air Temperature (IAT) sensor, check and replacement, 6-9 Intake manifold, removal and installation four-cylinder engine, 2A-9 V6 engine, 2B-10 Intermediate shaft, removal and installation, 8-9 Introduction to the Mazda 626, MX-6 and Ford Probe, 0-5

J Jacking and towing, 0-16

K Knock sensor, check and replacement, 6-13

H Headlight bulb, replacement, 12-9 door actuators (Probe only), check and replacement, 12-12 housing, replacement, 12-11 Headlights, adjustment, 12-10 Heater and air conditioner control assembly, removal and installation, 3-9

L Liftgate (Ford Probe models), removal, adjustment and installation, 11-14 Liftgate latch and lock cylinder (Ford Probe models), removal and installation, 11-15

Heater core, replacement, 3-10

Hinges and locks, maintenance, 11-3 Hood latch and release cable, removal and installation, 11-6 Hood, removal, installation and adjustment, 11-6 Horn, check and replacement, 12-15 Hoses and lines, brake, inspection and replacement, 9-15 Hub and wheel bearing assembly, removal and installation front, 10-6 rear, 10-9 Hydraulic system, brake, bleeding, 9-15

Idle Air Control (IAC) valve, check and replacement, 6-14

M Main and connecting rod bearings, inspection, 2C-18 Maintenance schedule, 1-6 Maintenance techniques, tools and working facilities, 0-7 Manual transaxle, 7A-1 through 7A-6 back-up light switch, check and replacement, 7A-4 general information, 7A-2 lubricant change, 1-27 lubricant level check, 1-19 overhaul, general information, 7A-6 removal and installation, 7A-4 shift lever, housing and linkage, removal and installation, 7A-2 Mass Airflow (MAF) sensor, check and replacement, 6-9

IND 3 d

IND-6 Master cylinder, removal and installation, 9-14 Mirrors, removal and installation, 11-13 Moonroof, electric, description and check, 12-21 Mounts, engine, check and replacement

four-cylinder engine, 2A-15 V6 engine, 2B-15

O Oil pan, removal and installation

four-cylinder engine, 2A-12 V6 engine, 2B-13 Oil pressure check, 2C-5 Oil pump, removal, inspection and installation

four-cylinder engine, 2A-12 V6 engine, 2B-14

On Board Diagnostic (OBD) system and trouble codes, 6-3 Oxygen sensor (O2S), check and replacement, 6-12

Pp Parking brake adjustment, 9-18

cable(s), replacement, 9-18 Piston rings, installation, 2C-21

Pistons and connecting rods inspection, 2C-17 installation and rod bearing oil clearance check, 2C-23 removal, 2C-13 Positive Crankcase Ventilation (PCV) system, 6-15 Positive Crankcase Ventilation (PCV) valve check and replacement, 1-22 Power brake booster, check, removal and installation, 9-16 Power steering fluid level check, 1-10 pump, removal and installation, 10-15 system, bleeding, 10-15 Power Steering Pressure (PSP) switch, check and replacement, 6-12 Powertrain Control Module (PCM), removal and installation, 6-7

R Radiator and coolant reservoir, removal and installation, 3-5 grille (Mazda 626 models), replacement, 11-6 Radio and speakers, removal and installation, 12-8 Rear knuckle, removal and installation, 10-8 Rear main oil seal installation (during overhaul), 2C-23 replacement (in vehicle) four-cylinder engine, 2A-14 V6 engine, 2B-15 Rear suspension arms, removal and installation, 10-9 Relays, general information and testing, 12-3 Repair operations possible with the engine in the vehicle four-cylinder engine, 2A-2 V6 engine, 2B-2

Index

S Safety first!, 0-19 Seat belt check, 1-12 Seats, removal and installation, 11-19 Shift cable, removal, installation and adjustment, 7B-4 Shift interlock system, description, check and component replacement, 7B-5 Shift lever housing and linkage, removal and installation, 7A-2 removal and installation, 7B-3 -Spark plug, check and replacement, 1-19 Stabilizer bar, removal and installation front, 10-6 rear, 10-9 Starter motor and circuit, check, 5-10 removal and installation, 5-11 Starter solenoid, removal and installation, 5-11 Starter/clutch interlock switch, check, replacement and adjustment, 8-7

Starting system, general information and precautions, 5-10 Steering and suspension check, 1-25 column cover, removal and installation, 11-18 column switches, check and replacement, 12-4 column, removal and installation, 10-11 control arm, removal, inspection and installation, 10-7

knuckle, removal and installation, 10-5 wheel, removal and installation, 10-10

Steering system alignment, general information, 10-17 gear boots, replacement, 10-13 gear, removal and installation, 10-14 power steering fluid level check, 1-10 pump, removal and installation, 10-15 system, bleeding, 10-15 steering column, removal and installation, 10-11 steering wheel, removal and installation, 10-10 tie-rod ends, removal and installation, 10-13 wheels and tires, general information, 10-17 Strut/coil spring assembly, removal, inspection and installation front, 10-4 rear, 10-8 Strut/coil spring, replacement, 10-4 Suspension and steering Systems, 10-1 through 10-18 Suspension system balljoints, replacement, 10-8 hub and wheel bearing assembly, removal and installation front, 10-6 rear, 10-9 rear knuckle, removal and installation, 10-8 rear Suspension arms, removal and installation, 10-9 stabilizer bar, removal and installation front, 10-6 € rear, 10-9

steering knuckle, removal and installation, 10-5 strut/coil spring assembly, removal, inspection and installation front, 10-4 rear, 10-8

strut/coil spring, replacement, 10-4

IND-7

Index

~ Thermostat, check and replacement, 3-3 Throttle body, removal and installation, 4-9 Throttle Position Sensor (TPS), check, adjustment and replacement, 6-8 Tie-rod ends, removal and installation, 10-13 Timing belt and sprockets, removal, inspection and installation four-cylinder engine, 2A-6 V6 engine, 2B-5 Tire and tire pressure checks, 1-9 Tire rotation, 1-16 _ Top Dead Center (TDC) for number one piston, locating four-cylinder engine, 2A-3 V6 engine, 2B-3 Transaxle, automatic, 7B-1 through 7B-10 diagnosis, general, 7B-2 driveaxle oil seals, replacement, 7B-7 fluid change, 1-26 fluid level check, 1-10 general information, 7B-2 removal and installation, 7B-7 shift cable, removal, installation and adjustment, 7B-4 shift interlock system, description, check and component replacement, 7B-5 shift lever, removal and installation, 7B-3 transaxle range sensor, check, adjustment and replacement, 7B-6 Transaxle, manual, 7A-1 through 7A-6 back-up light switch, check and replacement, 7A-4 general information, 7A-2 lubricant change, 1-27 lubricant level check, 1-19 overhaul, general information, 7A-6 removal and installation, 7A-4 shift lever, housing and linkage, removal and installation, 7A-2 Troubleshooting, 0-20 Trunk lid (Mazda 626 and MX-6 models), removal, installation and adjustment, 11-14 Trunk lid and liftgate support struts (Probe and MX-6 models), removal and installation, 11-15 Trunk lid latch and lock cylinder (Mazda 626 and MX-6), removal and installation, 11-14 Trunk/liftgate release and fuel door cables, removal and installation, 11-14 __ Tune-up and routine maintenance, 1-1 through 1-30 general information, 1-7 major tune-up, 1-7 minor tune-up, 1-7 Turn signal/hazard flasher, check and replacement, 12-4

U Underhood hose check and replacement, 1-15 Upholstery and carpets, maintenance, 11-2

V V6 engine, 2B-1 through 2B-18 camshafts and lifters, removal and installation, 2B-8 crankshaft front oil seal, replacement, 2B-13 cylinder head, removal and installation, 2B-11 exhaust manifolds, removal and installation, 2B-11 flywheel/driveplate, removal and installation, 2B-15 general information, 2B-2 intake manifold, removal and installation, 2B-10 mounts, check and replacement, 2B-15 oil pan, removal and installation, 2B-13 oil pump, removal, inspection and installation, 2B-14 rear main oil seal, replacement, 2B-15

repair operations possible with the engine in the vehicle, 2B-2 timing belt and sprockets, removal, inspection and installation, 2B-5

Top Dead Center (TDC) for number one piston, locating, 2B-3 valve covers, removal and installation, 2B-3 valve springs, retainers and seals, replacement, 2B-4

Vacuum gauge diagnostic checks, 2C-6 Valve clearance check and adjustment (1998 models), 1-28 Valve cover, removal and installation

four-cylinder engine, 2A-3 V6 engine, 2B-3 Valve springs, retainers and seals, replacement four-cylinder engine, 2A-4 V6 engine, 2B-4 Valves, servicing, 2C-12 Variable Resonance Induction System (V6 models), check and replacement, 6-14 Vehicle identification numbers, 0-6

Vehicle Speed Sensor (VSS), check and replacement, 6-14 VIN Engine and model year codes, 0-6 Vinyl trim, maintenance, 11-2

W Water pump

check, 3-6 removal and installation, 3-6 Wheel cylinder, removal and installation, 9-13 Wheels and tires, general information, 10-17

Window defogger, rear, check and repair, 12-15 system, power, description and check, 12-18 Windshield and fixed glass, replacement, 11-6 wiper blade inspection and replacement, 1-12 Wiper motor, check and replacement, 12-14 Wiring diagrams, general information, 12-22

Haynes Automotive Manuals NOTE: New manuals are added to this list on a periodic basis. If you do not see a listing for your vehicle, consult your local Haynes dealer for the latest product information. ACURA “12020

DODGE

AMC Jeep CJ - see JEEP (50020) Concord/Homet/Gremlin/Spirit '70 thru '83

14020 14025

*30008 30010 *30011 30012

(Renault) Alliance & Encore '83 thru '87

AUDI 15020 15025 15026

4000 all models ’80 thru ’87 5000 all models '77 thru '83 5000 all models '84 thru '88

30016 *30020 30025 *30030

Healey Sprite - see MG Midget (66015)

BMW *18020

*30034 *30035 30040 *30041

3/5 Series ’82 thru '92

*30045

*18021 18025

3 Series except 325iX models ’92 thru '97 320i all 4 cyl models '75 thru '83

AUSTIN

18035 18050

528i & 530i all models '75 thru '80 1500 thru 2002 except Turbo '59 thru '77

BUICK Century (FWD) - see GM (38005) Buick, Oldsmobile & Pontiac Full-size (Front wheel drive) '85 thru ‘98 Buick Electra, LeSabre and Park Avenue;

*19020

19025

Oldsmobile Delta 88 Royale, Ninety Eight and Regency; Pontiac Bonneville Buick Oldsmobile & Pontiac Full-size (Rear wheel drive) Buick Estate '70 thru '90, Electra’70 thru ’84,

19030

LeSabre '70 thru '85, Limited '74 thru '79 Oldsmobile Custom Cruiser '70 thru ’90, Delta 88 '70 thru ’85,Ninety-eight '70 thru '84 Pontiac Bonneville '70 thru '81, Catalina '70 thru '81, Grandville '70 thru ’75, Parisienne '83 thru '86 Mid-size Regal & Century '74 thru '87 Regal - see GENERAL MOTORS (38010) Skyhawk - see GM (38030) Skylark - see GM (38020, 38025) Somerset - see GENERAL MOTORS (38025)

CADILLAC *21030 Cadillac Rear Wheel Drive '70 thru '93 Cimarron, Eldorado & Seville - see

GM (38015, 38030)

30050

*30055 *30060 *30065

10305 24015 24016

Camaro V8 all models '70 thru '81 Camaro all models ’82 thru '92 Cavalier - see GM (38015) Celebrity - see GM (38005) Camaro & Firebird ‘93 thru ‘97 Chevelle, Malibu, El Camino ’69 thru ’87 Chevette & Pontiac T1000 '76 thru '87 Citation - see GENERAL MOTORS (38020) Corsica/Beretta all models '87 thru '96 Corvette all V8 models '68 thru ’82 Corvette all models '84 thru '96 Full-size Sedans Caprice, Impala, Biscayne, Bel Air & Wagons ’69 thru '90 Impala SS & Caprice and Buick Roadmaster '91 thru ’96 Lumina ’90 thru ’94 - see GM (38010) Lumina & Monte Carlo '95 thru ’98 Lumina APV - see GM (38038) Luv Pick-up all 2WD & 4WD '72 thru ’82 Monte Carlo all models '70 thru ’88 Monte Carlo ’95 thru ’98 - see LUMINA Nova all V8 models '69 thru '79 Nova/Geo Prizm '85 thru '92 Pick-ups ’67 thru ’87 - Chevrolet & GMC, all V8 & in-line 6 cyl, 2WD & 4WD '67 thru '87; Suburbans, Blazers & Jimmys '67 thru '91 Pick-ups ’88 thru ’98 - Chevrolet & GMC,

24017

24020 24024 *24032 24040 *24041 24045 24046

24048

24050 24055 24059 *24060 24064 *24065

all full-size models '88 thru '98; Blazer &

Jimmy 92 thru '94; Suburban ’92 thru '98; Tahoe & Yukon ’95 thru '98

*24070 24071

S-10 & GMC S-15 Pick-ups '82 thru '93 S-10, Gmc S-15 & Jimmy ‘94 thru ‘96

*24075

Sprint

*24080

Vans - Chevrolet & GMC '68 thru '96

& Geo Metro ’85 thru 94

CHRYSLER 10310 *25015

Chrysler Engine Overhaul Manual Chrysler Cirrus, Dodge Stratus,

*25020

Full-size Front-Wheel Drive '88 thru '93 K-Cars - see DODGE Aries (30008) Laser - see DODGE Daytona (30030) Chrysler LHS, Concorde & New Yorker, Dodge Intrepid, Eagle Vision, ‘93 thru ‘97 Chrysler/Plym. Mid-size '82 thru 95 Rear-wheel Drive - see DODGE (30050)

Plymouth

25025

*25030

Breeze, ‘95 thru ‘98

DATSUN 28005 200SX all models ’80 thru '83 28007 B-210 all models '73 thru '78 28009 210 all models '78 thru '82 28012 240Z, 260Z & 280Z Coupe ’70 thru '78 28014 280ZX Coupe & 2+2 '79 thru '83 300ZX - see NISSAN (72010) 28016 310 all models '78 thru '82 28018 510 & PL521 Pick-up ‘68 thru '73 28020 510 all models '78 thru ’81 28022 620 Series Pick-up all models '73 thru ’79 720 Series Pick-up - NISSAN (72030) 28025 810/Maxima all gas models, ‘77 thru '84

Challenger '67-'76 - see DART (30025) Colt/Plymouth Champ ’78 thru '87 Dakota Pick-ups all models '87 thru '96 Dart, Challenger/Plymouth Barracuda & Valiant 6 cyl models '67 thru '76 Daytona & Chrysler Laser '84 thru '89 Intrepid - see Chrysler (25025) Dodge & Plymouth Neon '95 thru ’97 Omni & Plymouth Horizon '78 thru '90 Pick-ups all full-size models ’74 thru '93 Pick-ups all full-size models '94 thru '96

Ram 50/D50 Pick-ups & Raider and Plymouth Arrow Pick-ups ’79 thru '93 Dodge/Ply./Chrysler RWD '71 thru '89 Shadow/Plymouth Sundance '87 thru '94 Spirit & Plymouth Acclaim ‘89 thru '95 Vans - Dodge & Plymouth '71 thru '96

Safari - see CHEVROLET ASTRO (24010) Vans & Pick-ups - see CHEVROLET

124 Sport Coupe & Spider '68 thru '78 X1/9 all models '74 thru ’80

*36006 36008 36012

36016 *36020 *36024 36028

Ford Automatic Transmission Overhaul Ford Engine Overhaul Manual Aerostar Mini-vans '86 thru '96 Aspire - see FORD Festiva (36030) Contour/Mercury Mystique '95 thru '98 Courier Pick-up all models '72 thru ’82 Crown Victoria & Mercury Grand Marquis '88 thru '96 Escort/Mercury Lynx ’81 thru ’90 Escort/Mercury Tracer '91 thru '96 Expedition - see FORD Pick-up (36059) Explorer & Mazda Navajo '91 thru '95 Fairmont & Mercury Zephyr ’78 thru '83

36030 36032

Festiva & Aspire '88 thru '97 Fiesta all models ’77 thru '80

36036

36048

Ford & Mercury Full-size, Ford LTD & Mercury Marquis (75 thru '82); Ford Custom 500,Country Squire, Crown Victoria & Mercury Colony Park ('75 thru ’87); Ford LTD Crown Victoria & Mercury Gran Marquis ('83 thru ’87) Granada & Mercury Monarch '75 thru '80 Ford & Mercury Mid-size, Ford Thunderbird & Mercury Cougar (’75 thru '82); Ford LTD & Mercury Marquis ('83 thru '86); Ford Torino,Gran Torino, Eiite, Ranchero pick-up, LTD Il, Mercury Montego, Comet, XR-7 & Lincoln Versailles ('75 thru '86) Mustang V8 all models '64-1/2 thru '73

36049

Mustang Il 4 cyl, V6 & V8 '74 thru '78

36050

Mustang & Mercury Capri incl. Turbo Mustang, ’79 thru ’93; Capri, '79 thru '86

36040 36044

42020 42021 42022 42023 42024

*42040

Accord Accord Accord Accord

CVCC all models '76 thru '’83 all models ’84 thru '89 all models '90 thru '93 all models '94 thru '95 Civic 1200 all models ’73 thru ’79 Civic 1300 & 1500 CVCC '80 thru '83 Civic 1500 CVCC all models '75 thru '79 Civic all models '84 thru '91 Civic & del Sol '92 thru '95 Passport - see [SUZU Rodeo (47017) Prelude CVCC all models '79 thru '89

HYUNDAI *43015

Excel all models '86 thru '94

ISUZU Hombre - see CHEVROLET S-10 (24071) *47017

Rodeo '91 thru '97, Amigo '89 thru '94, Honda Passport '95 thru '97 Trooper '84 thru ’91, Pick-up ‘81 thru '93

JAGUAR *49010 *49011 *49015

XJ6 all 6 cy! models '68 thru '86 XJ6 all models '88 thru '94 XJ12 & XJS all 12 cyl models '72 thru '85

50020 *50025 *50029 *50030

Cherokee, Comanche & Wagoneer Limited all models '84 thru '96 CJ all models '49 thru '86 Grand Cherokee all models '93 thru '98 Grand Wagoneer & Pick-up '72 thru '91 Wrangler all models '87 thru '95

Navigator - see FORD Pick-up (36059) Rear Wheel Drive all models '70 thru '96

61010

GLC (rear wheel drive) '77 thru 83

61011

GLC (front wheel drive) '81 thru '85

61030

61035 *61036 61040 *61041

323 & Protegé '90 thru '97 MX-5 Miata '90 thru '97 MPV all models '89 thru '94 Navajo - see FORD Explorer (36024) Pick-ups '72 thru '93 Pick-ups '94 on - see Ford (36071)

RX-7 all models’79 thru '85 RX-7 all models ’86 thru '91 626 (rear wheel drive) '79 thru '82 626 & MX-6 (front wheel drive) '83 thru '91

123 190 230, 280 350

Series Diesel '76 thru ’85 Series 4-cyl gas models, '84 thru '88 250 & 280 6 cyl sohc '68 thru '72 123 Series gas models '77 thru '81 & 450 all models '71 thru '80

*36051

Mustang all models '94 thru '97

MERCURY See FORD Listing

36054 *36058

Pick-ups and Bronco '73 thru '79 Pick-ups and Bronco '80 thru '96

MG

*3605S8

Pick-ups, Expedition &

*36074 *36075 *36078 36082 *36086 36090

Lincoln Navigator '97 thru '98 Pinto & Mercury Bobcat '75 thru ’80 Probe all models '89 thru '92 Ranger/Bronco Il gas models '83 thru '92 Ford Ranger ‘93 thru ‘97 & Mazda Pick-ups ‘94 thru ‘97 Taurus & Mercury Sable ’'86 thru '95 Taurus & Mercury Sable '96 thru '98 Tempo & Mercury Topaz '84 thru '94 Thunderbird/Mercury Cougar '83 thru 88 Thunderbird/Mercury Cougar '89 and '97 Vans all V8 Econoline models '69 thru '91

*36094 *36097

Vans full size '92 thru '95 Windstar Mini-van '95 thru '98

36062 36066 *36070 *36071

GENERAL MOTORS *10360 GM Automatic Transmission Overhaul *38005 *38010 *38015

"38016 38020

38025

38030

Buick Century, Chevrolet Celebrity, Olds Cutlass Ciera & Pontiac 6000 all models '82 thru ’96 Buick Regal, Chevrolet Lumina, Oldsmobile Cutlass Supreme & Pontiac Grand Prix front wheel drive '88 thru '95 Buick Skyhawk, Cadillac Cimarron, Chevrolet Cavalier, Oldsmobile Firenza Pontiac J-2000 & Sunbird ’82 thru '94 Chevrolet Cavalier & Pontiac Sunfire '95 thru '98 Buick Skylark, Chevrolet Citation, Olds Omega, Pontiac Phoenix '80 thru '85 Buick Skylark & Somerset, Olds Achieva, Calais & Pontiac Grand Am '85 thru '95 Cadillac Eldorado & Oldsmobile Toronado ’71 thru ’85, Seville '80 thru ’85,

Buick Riviera '79 thru '85

*38035

Chevrolet Lumina APV, Oldsmobile Silhouette & Pontiac Trans Sport ’90 thru '95 General Motors Full-size Rear-wheel Drive - see BUICK (19025)

GEO Metro - see CHEVROLET Sprint (24075) Prizm - see CHEVROLET (24060) or

*40030

TOYOTA (92036) Storm all models '90 thru '93

Tracker - see SUZUKI Samurai (90010)

66010 66015

MGB Roadster & GT Coupe ’62 thru ’80 MG Midget & Austin Healey Sprite Roadster '58 thru '80

MITSUBISHI *68020 *68030 *68040

Cordia, Tredia, Galant, Precis & Mirage ’83 thru '93 Eclipse, Eagle Talon & Plymouth Laser '90 thru '94 Pick-up '83 thru '96, Montero '83 thru '93

NISSAN 72010 *72015 *72020 *72030

300ZX all models incl. Turbo '84 thru '89 Altima all models '93 thru '97 Maxima all models '85 thru '91 Pick-ups '80 thru '96, Pathfinder '87 thru ’95

72040 72050 *72051 *72060

Pulsar Sentra Sentra Stanza

all models '83 thru '86

all models '82 thru '94 & 200SX all models '95 thru '98 all models '82 thru '90

OLDSMOBILE *73015 Cutlass '74 thru '88 For other OLDSMOBILE titles, see BUICK, CHEVROLET or GENERAL MOTORS listing.

:

PLYMOUTH For PLYMOUTH titles, see DODGE. PONTIAC 79008 Fiero all models ’84 thru '88 79018 Firebird V8 models except Turbo '70 thru '81 79019 Firebird all models '82 thru '92 For other PONTIAC titles, see BUICK, CHEVROLET or GENERAL MOTORS listing.

PORSCHE *80020

Saturn all models '91 thru ’96

89002 *89003

1100, 1300, 1400 & 1600 '71 thru ’79 1600 & 1800 2WD & 4WD 80 thru 94

SUZUKI *90010 Samurai/Sidekick/Geo Tracker ’86 thru ‘96

TOYOTA 92005 *92006 92015 *92020 92025 92030 92032 *92035 *92036 92040 92045 92050 92055

*92056 92070 *92075 *92076 *92080 92085

Camry all models '83 thru '91 Camry all models '92 thru ’96 Celica Rear Wheel Drive '71 thru ’85 Celica Front Wheel Drive '86 thru '93 Celica Supra all models ’79 thru '92 Corolla all models '75 thru '79 Corolla rear wheel drive models ’80 thru ’87 Corolla front wheel drive models '84 thru ’92 Corolla & Geo Prizm '93 thru ’97 Corolla Tercel all models '80 thru 82 Corona all models ’74 thru ’82 Cressida all models '78 thru '82 Land Cruiser Series FJ40, 43, 45 & 55 "68 thru '82 Land Cruiser Series FJ60, 62, 80 & FZJ80 '68 thru '82 MR2 all models ’85 thru '87 Pick-up all models '69 thru ’78 Pick-up all models ’79 thru '95 Tacoma '95 thru ‘98,

4Runner '96 thru '98, T100 ’93 thru '98 Previa all models '91 thru '95 Tercel all models 87 thru '94

911 Coupe & Targa models ’65 thru '89

80025

914 all 4 cyl models '69 thru ’76

80030

924 all models incl. Turbo '76 thru '82

*80035

944 all models incl. Turbo 83 thru ’89

94007

Spitfire all models 62 thru '81

94010

TR7 all models '75 thru '81

*96016

MERCEDES-BENZ 63012 *63015 63020 63025 63030

*87010

SUBARU

Vw 96008 96012

MAZDA *61015 *61016 *61020

900 including Turbo '79 thru '88

SATURN

TRIUMPH

LINCOLN 59010

SAAB *84010

*92065

JEEP *50010

FORD 10355 10320 *36004

HONDA 42010 42011 42012 *42013

*47020

Talon - see MITSUBISHI Eclipse (68030) Vision - see CHRYSLER (25025)

FIAT 34010 34025

Chevrolet Engine Overhaul Manual

Astro & GMC Safari Mini-vans ’85 thru ’93

Aries & Plymouth Reliant ’81 thru '89 Caravan & Ply. Voyager '84 thru '95 Caravan & Ply. Voyager '96 thru '98 Challenger/Plymouth Saporro '78 thru ’83

EAGLE

CHEVROLET *24010

GMC 400 & 600 - see CHRYSLER (25030)

Integra '86 thru 89 & Legend '86 thru '90

Beetle & Karmann Ghia '54 thru 79 Dasher all gasoline models '74 thru '81 Rabbit, Jetta, Scirocco, & Pick-up gas

*96017

models '74 thru '91 & Convertible ’80 thru 92 Golf & Jetta '93 thru '97

96020 96030

Rabbit, Jetta, Pick-up diesel '77 thru '84 Transporter 1600 all models ’68 thru 79

96035 96040 96045

Transporter 1700, 1800, 2000 '72 thru ’79 Type 3 1500 & 1600 ’63 thru '73 Vanagon air-cooled models ’80 thru '83

VOLVO 97010 97015 *97020 97025 *97040

120, 130 Series& 1800 Sports '61 thru 73 140 240 260 740

TECHBOOK

Series Series Series & 760

all models all models all models Series all

66 thru '74 '76 thru ’93 '75 thru '82 models '82 thru ’88

10205 10210 10215 10220 10225 10230 10240 10305 10310 10320 10330 10340 10345 10355 10360 10405 10410 10415 10420 10425 10430 10435 10440 10445

Automotive Computer Codes Automotive Emissions Control Manual Fuel Injection Manual, 1978 thru 1985 Fuel Injection Manual, 1986 thru 1996 Holley Carburetor Manual Rochester Carburetor Manual Weber/Zenith/Stromberg/SU Carburetor Chevrolet Engine Overhaul Manual Chrysler Engine Overhaul Manual Ford Engine Overhaul Manual GM and Ford Diesel Engine Repair Small Engine Repair Manual Suspension, Steering & Driveline Ford Automatic Transmission Overhaul GM Automatic Transmission Overhaul Automotive Body Repair & Painting Automotive Brake Manual Automotive Detaiing Manual Automotive Eelectrical Manual Automotive Heating & Air Conditioning Automotive Reference Dictionary Automotive Tools Manual Used Car Buying Guide Welding Manual

10450

ATV Basics

SPANISH 98903 98905 98910 98915 99040 99041 99042 99055 99075 99077 99083 99088 99091 99095 99100 99110

MANUALS

Reparacién de Carroceria & Pintura Cédigos Automotrices de la Computadora Frenos Automotriz Inyeccién de Combustible 1986 al 1994 Chevrolet & GMC Camignetas '67 al '87 Chevrolet & GMC Camionetas ’88.al 95 Chevrolet Camionetas Cerradas ‘68 al ‘95 Dodge Caravan/Ply. Voyager '84 al 95 Ford Camionetas y Bronco ’80 al '94 Ford Camionetas Cerradas ‘69 al ‘91 Ford Modelos de Tamafio Grande ‘75 al ‘87 Ford Modelos de Tamafio Mediano ‘75 al ‘86 Ford Taurus & Mercury Sable ‘75 al ‘86 GM Modelos de Tamafio Grande ‘70 al ‘90 GM Modelos de Tamafio Mediano ‘70 al ‘88 Nissan Camionetas ‘80 al ‘96, Pathfinder ‘87 al ‘95

99118 Nissan Sentra '82 al '94 99125

F 5 y

MANUALS

bet

OT a sae =

Ua ee te > =

h : |‘=

f

E ee

a

er

To replace the sea amstiatt, it's a good idea to rep d

ae

:

DISTRIBUTOR

9.5a To remove the distributor drive a

Be

and

Sees

:

:

‘

Rs:

ADAPTOR

nut (upper arrow), remove the distributor and remove the three adapter retaining bolts (arrows)

‘

tep-by-step procedures :

Y

9,

adapter, remove the distributor hold-down

.

A

Va

adapter assembly

EN