CSA B140.10-06 - Oil-fired warm-air heating appliances for mobile housing and recreational vehicles (reaffirmed 2015) 1554361001


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Table of contents :
B140.10-06 Oil-fired warm-air heating appliances for mobile housing and recreational vehicles
CSA Standards Update Service March 2006
Contents
Technical Committee on Oil-Burning Appliance Standards
Preface
Foreword
1 Scope
1.1
1.2
1.3
1.4
2 Reference publications and definitions
2.1 Reference publications
2.2 Definitions
3 General requirements
3.1 General
3.1.1
3.1.2
3.2 Oil burner
3.2.1
3.2.2
3.2.3
3.2.4
3.3 Electrical features
3.3.1
3.3.2
3.3.3
3.4 Methods of assembly and shipment
4 Construction requirements
4.1 General
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.2 Combustion system
4.3 Accessibility of parts
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
4.3.10
4.4 Location of fuel lines and fuel components
4.5 Casings and liners
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.6 Air filters
4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
4.6.6
4.6.7
4.6.8
4.6.9
4.7 Lubrication
4.8 Openings into combustion chamber and flue passages
4.8.1
4.8.2
4.8.3
4.9 Vent system
4.9.1
4.9.2
4.9.3
4.9.4
4.9.5
4.10 Vent collars
4.10.1
4.10.2
4.10.3
4.11 Heating surfaces
4.11.1
4.11.2
4.11.3
4.11.4
4.11.5
4.12 Combustion chambers
4.12.1 Refractory material
4.12.2 Metal combustion chambers
4.12.3 Simulated life test
4.12.4 Simulated endurance test
4.13 Flue and flame baffles
4.13.1
4.13.2
4.14 Insulating materials
4.14.1
4.14.2
4.14.3
4.14.4
4.14.5
4.15 Safety controls
4.15.1
4.15.2
4.15.3
4.15.4
4.15.5
4.15.6
4.16 Combustion air and dilution air intakes
4.16.1
4.16.2
4.16.3
4.16.4
4.16.5
4.16.6
4.16.7
4.16.8
4.16.9
4.16.10
4.16.11
4.16.12
4.17 Means of ignition
4.17.1
4.17.2
4.18 Valves
4.19 Integral fuel tanks
4.19.1
4.19.2
4.19.3
4.19.4
4.19.5
4.19.6
4.19.7
4.19.8
4.19.9
4.19.10
4.19.11
4.19.12
4.19.13
4.19.14
4.19.15
4.20 Fuel lines and fittings
4.20.1
4.20.2
4.21 Fuel oil filter
4.21.1
4.21.2
4.22 Provision for mounting
4.22.1
4.22.2
4.22.3
4.23 Flow rate, vaporizing-type burners
4.24 Oil containment
4.24.1
4.24.2
4.25 Roof-jacks, flue-gas vents, and connectors
4.25.1
4.25.2
4.25.3
4.25.4
4.25.5
4.25.6
4.25.7
4.25.8
4.25.9
4.25.10
4.25.11
4.25.12
4.25.13
4.25.14
4.25.15
4.25.16
4.25.17
4.25.18
5 Marking
5.1 General
5.2 Details required
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.3 Cautions
5.3.1
5.3.2
6 Instructions
6.1 General
6.1.1
6.1.2
6.2 Installation and service manual
6.3 Operating instructions and homeowner instructions
6.4 Additional homeowner instructions
7 Normal tests
7.1 General
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.1.8
7.1.9
7.1.10 Test enclosure
7.2 Combustion
7.2.1 Test requirements
7.2.2 Test procedures
7.3 Rated output capacity
7.3.1 Test requirements
7.3.2 Test procedures
7.3.3 Determination of rated output capacity
7.4 Temperature safety limit control performance
7.4.1 Test requirements
7.4.2 Test procedures
7.5 Continuity of operation
7.5.1 Test requirements
7.5.2 Test procedures
7.6 Operating temperatures
7.6.1 Test requirements
7.6.2 Test procedures
7.7 Motor rating, air-circulating blowers, and fans
7.7.1 Test requirements
7.7.2 Test procedures
7.8 Air filters
7.8.1
7.8.2
7.8.3
7.8.4
7.8.5
7.9 Cyclic temperature test
7.9.1 Test requirements
7.9.2 Test procedure
7.10 Gas passageway leakage test
7.10.1 Heat exchanger leakage test
7.10.2 Carbon dioxide reading
7.11 Oil containment test
7.12 Rigidity
7.12.1 Integral tanks
7.12.2 Constant-level valves
7.13 Rain test
7.13.1
7.13.2
7.13.3
7.13.4
7.13.5
8 Abnormal tests
8.1 General
8.1.1
8.1.2
8.1.3
8.2 Abnormal temperatures
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
8.2.10
8.2.11
8.3 Simulated wind test
8.3.1 Test requirements
8.3.2 Test procedure
8.4 Abnormal voltage
8.4.1
8.4.2
8.5 Flooding
8.5.1
8.5.2
8.5.3
8.6 Flooded pot burn-off
8.6.1
8.6.2
8.6.3
8.6.4
8.7 Power failure
8.7.1
8.7.2
8.7.3
9 Burner tests
9.1 Vaporizing-type burners
9.2 Atomizing-type burners
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B140.10-06

(reaffirmed 2015)

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

Legal Notice for Standards Canadian Standards Association (CSA) standards are developed through a consensus standards development process approved by the Standards Council of Canada. This process brings together volunteers representing varied viewpoints and interests to achieve co nsensus and develop a standard. Although CSA administers the process and establishes rules to promote fairness in achieving consensus, it does not independently test, evaluate, or verify the content of standards.

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CSA Standards Update Service B140.10-06 March 2006 Title: Oil-fired warm-air heating appliances for mobile housing and recreational vehicles Pagination: 55 pages (ix preliminary and 46 text), each dated March 2006 To register for e-mail notification about any updates to this publication •

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CSA Standard

B140.10-06 Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

Published in March 2006 by Canadian Standards Association A not-for-profit private sector organization 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6 1-800-463-6727 • 416-747-4044

Visit our Online Store at www.ShopCSA.ca

ISBN 1-55436-100-1 Technical Editor: Senka Krsikapa © Canadian Standards Association — 2006 All rights reserved. No part of this publication may be reproduced in any form whatsoever without the prior permission of the publisher.

© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

Contents Technical Committee on Oil-Burning Appliance Standards vi Preface viii Foreword ix 1 Scope 1 2 Reference publications and definitions 1 2.1 Reference publications 1 2.2 Definitions 2 3 General requirements 3 3.1 General 3 3.2 Oil burner 3 3.3 Electrical features 4 3.4 Methods of assembly and shipment 4 4 Construction requirements 4 4.1 General 4 4.2 Combustion system 4 4.3 Accessibility of parts 5 4.4 Location of fuel lines and fuel components 6 4.5 Casings and liners 6 4.6 Air filters 7 4.7 Lubrication 7 4.8 Openings into combustion chamber and flue passages 8 4.9 Vent system 8 4.10 Vent collars 8 4.11 Heating surfaces 9 4.12 Combustion chambers 9 4.12.1 Refractory material 9 4.12.2 Metal combustion chambers 10 4.12.3 Simulated life test 10 4.12.4 Simulated endurance test 10 4.13 Flue and flame baffles 10 4.14 Insulating materials 10 4.15 Safety controls 11 4.16 Combustion air and dilution air intakes 12 4.17 Means of ignition 13 4.18 Valves 13 4.19 Integral fuel tanks 13 4.20 Fuel lines and fittings 14 4.21 Fuel oil filter 15 4.22 Provision for mounting 15 4.23 Flow rate, vaporizing-type burners 15 4.24 Oil containment 15 4.25 Roof-jacks, flue-gas vents, and connectors 15 5 Marking 17 5.1 General 17

March 2006

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B140.10-06

5.2 5.3

© Canadian Standards Association

Details required 17 Cautions 19

6 Instructions 19 6.1 General 19 6.2 Installation and service manual 19 6.3 Operating instructions and homeowner instructions 21 6.4 Additional homeowner instructions 22 7 Normal tests 22 7.1 General 22 7.1.10 Test enclosure 23 7.2 Combustion 24 7.2.1 Test requirements 24 7.2.2 Test procedures 24 7.3 Rated output capacity 25 7.3.1 Test requirements 25 7.3.2 Test procedures 26 7.3.3 Determination of rated output capacity 27 7.4 Temperature safety limit control performance 27 7.4.1 Test requirements 27 7.4.2 Test procedures 28 7.5 Continuity of operation 28 7.5.1 Test requirements 28 7.5.2 Test procedures 28 7.6 Operating temperatures 29 7.6.1 Test requirements 29 7.6.2 Test procedures 30 7.7 Motor rating, air-circulating blowers, and fans 31 7.7.1 Test requirements 31 7.7.2 Test procedures 31 7.8 Air filters 32 7.9 Cyclic temperature test 32 7.9.1 Test requirements 32 7.9.2 Test procedure 32 7.10 Gas passageway leakage test 33 7.10.1 Heat exchanger leakage test 33 7.10.2 Carbon dioxide reading 34 7.11 Oil containment test 34 7.12 Rigidity 34 7.12.1 Integral tanks 34 7.12.2 Constant-level valves 34 7.13 Rain test 34 8 Abnormal tests 34 8.1 General 34 8.2 Abnormal temperatures 35 8.3 Simulated wind test 36 8.3.1 Test requirements 36 8.3.2 Test procedure 36 8.4 Abnormal voltage 37 8.5 Flooding 37 8.6 Flooded pot burn-off 37 8.7 Power failure 38

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March 2006

© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

9 Burner tests 38 9.1 Vaporizing-type burners 38 9.2 Atomizing-type burners 38 Annexes A (informative) — Calculation of air-free sample 44 B (informative) — Marking translations 45 Tables 1 — Maximum torque for screws 38 2 — Thickness of plain carbon steel for various sizes of appliances 39 3 — Thickness of heat exchangers complying with the cyclic temperature test 39 4 — Minimum thickness for integral tanks 39 5 — Minimum allowable static pressures in duct systems 39 Figures 1 — Test enclosure 40 2 — Test duct design details for forced-air units 41 3 — Details of thermocouple placement in outlet duct 42 4 — Wind direction 43

March 2006

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B140.10-06

© Canadian Standards Association

Technical Committee on Oil-Burning Appliance Standards M.F.C. Brooker

Bradford White Canada Inc., Mississauga, Ontario

Chair

J. Godfree

Jeremy Godfree Product Design, Pugwash, Nova Scotia

Vice-Chair

C. Baumgartner

Natural Resources Canada, Ottawa, Ontario

T. Begoske

Field Controls, Brighton, Michigan, USA

K. Blair

ECR International Inc., Utica, New York, USA

B. Blouin

UTC Canada Corporation, Sherbrooke, Québec

H. Bouchard

Corporation des maîtres mécaniciens en tuyauterie du Québec, Montréal, Québec

M. Bouchard

Riello Burners North America, Orford, Québec

R.L.D. Cane

Caneta Research, Mississauga, Ontario

E. Grzesik

Ontario Ministry of Energy, Toronto, Ontario

A.C.S. Hayden

Advanced Combustion Technologies, Ottawa, Ontario

A. Herzon

Nordyne Inc., O’Fallon, Missouri, USA

K. Johnson

Newmac Manufacturing Incorporated, Debert, Nova Scotia

E. Mason

Halifax, Nova Scotia Consumer Representative

I.W. Mault

Manitoba Department of Labour and Immigration, Winnipeg, Manitoba

R. McCullough

Office of the Fire Commissioner, Regina, Saskatchewan

vi

Associate

Associate

Associate

Associate

March 2006

© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

P.G. McKay

Brampton, Ontario Consumer Representative

W.G. Mitchell

Ottawa, Ontario

R. Mossavi

Viessmann Manufacturing Company Inc., Waterloo, Ontario

M.F. Rego

Bradford White Canada Inc., Mississauga, Ontario

Associate

P. Rizcallah

National Research Council Canada, Ottawa, Ontario

Associate

R.W. Smith

RS Consulting, Whitby, Ontario

D.C. Stewart

Nova Scotia Department of Environment and Labour, Halifax, Nova Scotia

R. Sumabat

Technical Standards and Safety Authority, Toronto, Ontario

S. Krsikapa

CSA, Mississauga, Ontario

March 2006

Project Manager

vii

B140.10-06

© Canadian Standards Association

Preface This is the second edition of CSA B140.10, Oil-fired warm-air heating appliances for mobile housing and recreational vehicles. It supersedes the previous edition published in 1974. It is one of a series of oil-burning equipment Standards covering minimum requirements for the safe operation, acceptable performance, design, construction, manufacture, marking, and testing of oil-burning equipment and should be read in conjunction with CSA B140.0, Oil-Burning Equipment: General Requirements. Changes to this new edition include the following: (a) The referenced Standards and definitions have been updated. (b) The Scope of the Standard has been clarified. (c) References to external “flues” and “flue pipes” have been changed to “vents” and “vent pipes”. (d) Filter specifications have been updated. (e) Requirements for the installation, service, and operating instructions have been updated and now indicate some homeowner instructions. Some marking requirements have been modified. (f) Maximum vent outlet temperature requirements have been updated. (g) All numeric values have been converted to SI (metric) units, with yard/pound (imperial) or US Customary units shown for information only. This Standard was prepared by the Technical Committee on Oil-Burning Appliance Standards, under the jurisdiction of the Strategic Steering Committee on Fire Safety and Fuel Burning Equipment, and has been formally approved by the Technical Committee. It will be submitted to the Standards Council of Canada for approval as a National Standard of Canada. March 2006 Notes: (1) Use of the singular does not exclude the plural (and vice versa) when the sense allows. (2) Although the intended primary application of this Standard is stated in its Scope, it is important to note that it remains the responsibility of the users of the Standard to judge its suitability for their particular purpose. (3) This publication was developed by consensus, which is defined by CSA Policy governing standardization — Code of good practice for standardization as “substantial agreement. Consensus implies much more than a simple majority, but not necessarily unanimity”. It is consistent with this definition that a member may be included in the Technical Committee list and yet not be in full agreement with all clauses of this publication. (4) CSA Standards are subject to periodic review, and suggestions for their improvement will be referred to the appropriate committee. (5) All enquiries regarding this Standard, including requests for interpretation, should be addressed to Canadian Standards Association, 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6. Requests for interpretation should (a) define the problem, making reference to the specific clause, and, where appropriate, include an illustrative sketch; (b) provide an explanation of circumstances surrounding the actual field condition; and (c) be phrased where possible to permit a specific “yes” or “no” answer. Committee interpretations are processed in accordance with the CSA Directives and guidelines governing standardization and are published in CSA’s periodical Info Update, which is available on the CSA Web site at www.csa.ca.

viii

March 2006

© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

Foreword The Canadian Standards Association (CSA) develops standards under the name Canadian Standards Association, and provides certification and testing under the name CSA International. CSA International provides certification services for manufacturers who, under license from CSA, wish to use the appropriate registered CSA Marks on certain products of their manufacture to indicate conformity with CSA Standards. CSA Certification for a number of products is provided in the interest of maintaining agreed-upon standards of quality, performance, interchangeability and/or safety, as appropriate. Where applicable, certification may form the basis for acceptance by inspection authorities responsible for enforcement of regulations. Where feasible, programs will be developed for additional products for which certification is desired by producers, consumers, or other interests. In performing its functions in accordance with its objectives, CSA does not assume or undertake to discharge any responsibility of the manufacturer or any other party. The opinions and findings of the Association represent its professional judgement given with due consideration to the necessary limitations of practical operation and state of the art at the time the Standard is processed. Products in substantial accord with this Standard but which exhibit a minor difference or a new feature may be deemed to meet the Standard providing the feature or difference is found acceptable utilizing appropriate CSA International Operating Procedures. Products that comply with this Standard shall not be certified if they are found to have additional features which are inconsistent with the intent of this Standard. Products shall not be certifiable if they are discovered to contravene applicable laws or regulations. Testing techniques, test procedures, and instrumentation frequently must be prescribed by CSA International in addition to the technical requirements contained in Standards of CSA. In addition to markings specified in the Standard, CSA International may require special cautions, markings, and instructions that are not specified by the Standard. Some tests required by CSA Standards may be inherently hazardous. The Association neither assumes nor accepts any responsibility for any injury or damage that may occur during or as the result of tests, wherever performed, whether performed in whole or in part by the manufacturer or the Association, and whether or not any equipment, facility, or personnel for or in connection with the test is furnished by the manufacturer or the Association. Manufacturers should note that, in the event of the failure of CSA International to resolve an issue arising from the interpretation of requirements, there is an appeal procedure: the complainant should submit the matter, in writing, to the Secretary of the Canadian Standards Association. If this Standard is to be used in obtaining CSA Certification please remember, when making application for certification, to request all current Amendments, Bulletins, Notices, and Technical Information Letters that may be applicable and for which there may be a nominal charge. For such information or for further information concerning CSA Certification, please address your inquiry to Applications and Customer Service, CSA International, 178 Rexdale Boulevard, Toronto, Ontario, Canada M9W 1R3.

March 2006

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© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

B140.10-06 Oil-fired warm-air heating appliances for mobile housing and recreational vehicles 1 Scope 1.1 This Standard applies to oil-fired forced warm-air heating appliances for installation in mobile housing and recreational vehicles, irrespective of the heating capacity or the type of burner used.

1.2 This Standard applies to appliances with fuel supplies that may be located remotely or at the appliance.

1.3 In CSA Standards, “shall” is used to express a requirement, i.e., a provision that the user is obliged to satisfy in order to comply with the standard; “should” is used to express a recommendation or that which is advised but not required; “may” is used to express an option or that which is permissible within the limits of the standard; and “can” is used to express possibility or capability. Notes accompanying clauses do not include requirements or alternative requirements; the purpose of a note accompanying a clause is to separate from the text explanatory or informative material. Notes to tables and figures are considered part of the table or figure and may be written as requirements. Annexes are designated normative (mandatory) or informative (non-mandatory) to define their application.

1.4 The values given in SI (metric) units are the standard. The values given in parentheses are for information only.

2 Reference publications and definitions 2.1 Reference publications This Standard refers to the following publications, and where such reference is made, it shall be to the edition listed below. CSA (Canadian Standards Association) B139-04 Installation code for oil-burning equipment B140.0-03 Oil-burning equipment: General requirements B140.1-1966 (R2001) Vaporizing-type oil burners

March 2006

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B140.10-06

© Canadian Standards Association

B140.2.1-M90 (R2000) Oil burners; atomizing-type C22.1-02 Canadian Electrical Code, Part I C22.2 Canadian Electrical Code, Part II C22.2 No. 3-M1988 (R2004) Electrical features of fuel-burning equipment CAN/CSA-Z240 MH Series-92 (R2001), Mobile homes: CAN/CSA-Z240.5.1-92 (R2001) Oil installation requirements for mobile homes ASTM International (American Society for Testing and Materials) A 463/A 463M-05 Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process A 653/A 653M-05 Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process E 84-05e1 Standard Test Method for Surface Burning Characteristics of Building Materials

2.2 Definitions In addition to the definitions in CSA B139, the following definitions apply in this Standard: Chassis-mounted camper — an accommodation body that attaches onto a truck chassis and is not intended for removal. Mobile home — a transportable structure built on a chassis, designed to be used with or without a permanent foundation, that could be used as a dwelling when connected to utilities. Mobile housing — a mobile home, mobile industrial or commercial structure, factory-built home, or portable home as defined in this clause. Mobile industrial or commercial structure — a structure not intended as a residential dwelling unit, transportable on its own chassis and for use with or without a permanent foundation, specifically intended for commercial or industrial use, including construction offices, bunk houses, wash houses, kitchen and dining units, libraries, TV units, industrial display units, laboratory units, and medical clinics. Motorized home — a self-propelled transportable portable structure. Multiple-section mobile unit — a single structure composed of separate mobile units, each towable on a separate chassis, that are coupled together mechanically and electrically when towed to the site. Recreational vehicle — a portable structure intended as a temporary accommodation for travel or recreational use. It has an overall length not exceeding 12.5 m (41 ft) and an overall width not exceeding 2.6 m (8 ft 6 in), where width means the sum of the distances from the vehicle centreline to the outermost projections on each side (including door handles, water connections, etc.) when the vehicle is folded or condensed for transit. Such structures include travel trailers, motorized homes, slide-in campers, chassis-mounted campers, and tent trailers as defined in this clause.

2

March 2006

© Canadian Standards Association

Oil-fired warm-air heating appliances for mobile housing and recreational vehicles

Roof-jack — that portion of a mobile home appliance vent assembly, including the cap, insulating means, flashing, and ceiling plate, located in and above the roof of a mobile home. Slide-in camper — an accommodation body that fits into a standard vehicle and is designed to be easily removable. Tent trailer — a transportable portable structure, built on its own chassis, with a rigid or canvas top and side walls that may be folded or otherwise condensed for transit. Travel trailer — a transportable portable structure that is intended to be towed by a motor vehicle and that does not fold up or reduce in size for transit.

3 General requirements 3.1 General 3.1.1 The appliance shall meet the general provisions of CSA B140.0.

3.1.2 Each appliance shall be provided with (a) components to convey the flue gas to the outdoors; (b) components to convey combustion and cooling air from the outdoors; (c) components to connect the circulating-air distribution systems; (d) components to attach the appliance on or in the vehicle; (e) a primary safety control that will prevent an unsafe condition resulting from ignition or flame failure; and (f) the necessary limit controls.

3.2 Oil burner 3.2.1 The oil burner and all associated components shall meet the requirements of CSA B140.1 and CSA B140.2.1.

3.2.2 Burner parts requiring field assembly shall be constructed so that they cannot be incorrectly fitted together within the appliance or they shall be marked to indicate the correct method of assembly.

3.2.3 Means shall be provided so that positive position and alignment can be maintained between the burner and the combustion chamber and other component parts of the appliance.

3.2.4 When the oil burner is enclosed either separately or within the appliance casing, provision shall be made for an adequate supply of combustion and ventilation air to the burner, as determined by the tests in Clauses 7 and 8.

March 2006

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B140.10-06

© Canadian Standards Association

3.3 Electrical features 3.3.1 The electrical features that are part of, or are used in conjunction with, the oil burning appliance covered by this Standard shall meet the applicable requirements of the Canadian Electrical Code, Part II (C22.2 series) and in particular CSA C22.2 No. 3.

3.3.2 Each appliance shall be provided with a terminal or connection box, or equivalent, suitable for conduit connection to the source of supply. The terminal box shall be located on the appliance such that the supply connection does not need to be disconnected for normal servicing of the appliance.

3.3.3 All wiring and wiring enclosures shall be adequately supported. Note: For the purpose of interpreting the above requirement, wiring and wiring enclosures that are securely supported at intervals of 300 to 450 mm (12 to 18 in) throughout their full length and within 100 to 150 mm (4 to 6 in) from terminals or connection points are considered adequately supported.

3.4 Methods of assembly and shipment Except as provided for in Clause 3.3.2, the appliance shall be completely factory-assembled and factory-wired prior to shipment, with the exception of the required installation components, which may be packaged separately.

4 Construction requirements 4.1 General 4.1.1 The materials, quality of work, and the construction of the appliance shall comply with the applicable requirements of CSA B140.0.

4.1.2 Parts shall be constructed to be secure against displacement, distortion, warping, or other damage from normal usage and the effects of transportation before and after installation.

4.1.3 Parts, when adjustable or movable, shall be provided with suitable locking devices to prevent accidental shifting.

4.1.4 Parts that may come in contact with the person’s hand during normal adjustment or servicing shall be free from sharp projections or edges.

4.1.5 Screws and bolts used to attach parts that are detached during servicing of the appliance shall be capable of holding after replacement when the torques indicated in Table 1 are applied.

4.2 Combustion system Construction shall provide complete isolation of the products of combustion and air for combustion from the living space.

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4.3 Accessibility of parts 4.3.1 The controls, burner, safety devices, and parts requiring normal servicing or adjustment shall be sufficiently and reasonably accessible.

4.3.2 Removable parts in the assembly shall be arranged so that, when they are put back following removal for cleaning, it will not be necessary to make readjustments to secure their proper relationship with other parts of the assembly. Any access door or panel exposed to the weather shall require the use of a tool to open it.

4.3.3 Any access door or panel providing isolation of the products of combustion and air for combustion from the living space shall be so constructed that the isolation is maintained after repeated replacement, without the use of single-use sealants.

4.3.4 4.3.4.1 Provision shall be made to permit adequate observation of the flame-zone and the burner fire condition and to permit determination of the over-fire pressure.

4.3.4.2 Where flue gases cannot be sampled at the vent connector, provisions shall be made by the manufacturer to allow for sampling of the flue gases.

4.3.5 4.3.5.1 Removal and replacement of the air filter, where provided, and lubrication of the motor and blower bearings, where required, shall be possible without the need to disconnect parts of the appliance other than access panels. Note: The removal of the blower and motor assembly for cleaning is permitted where the design is such that this can be readily accomplished.

4.3.5.2 The appliance design shall allow removal of the blower for service or replacement.

4.3.6 Flue-gas passageways, flue baffles, secondary heating surfaces, and primary heating surfaces shall be readily accessible for brushing or scraping. Cleaning and soot removal should be done without requiring major dismantling of the unit or disconnection of the wiring circuits. A suitable brush and/or scraper shall be provided for each unit, together with instructions on their use. Manufacturers must specify that a cleaning tool is available from them or from other sources. Notes: (1) Many manufacturers do not ship cleaning tools with the appliance because their equipment is designed not to need special tools. (2) A vacuum cleaner is not considered to be an adequate cleaning tool but is considered suitable for soot removal following mechanical cleaning, where practical. (3) The disconnecting of fuel line joints to remove a burner is considered acceptable. (4) The phrase “major dismantling of the unit” does not prohibit the removal of the vent connector (vent pipe), the appliance casing panels, the burner, or those components that are specifically designed to permit ready removal and replacement. (5) An untrained person should be able to perform the cleaning operation using the instructions provided.

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4.3.7 If electrical components are to be removed during cleaning operations, means shall be provided to enable the removal of the device without the disconnection of electrical circuits and without damage or weakening of electrical connections.

4.3.8 Where the vent connector is not specifically designed to be removable for cleaning, it shall be permanently marked with wording equivalent to the following: REMOVAL OF THE VENT MAY ONLY BE CARRIED OUT BY A QUALIFIED TECHNICIAN — SEE MANUAL.

4.3.9 When the appliance is installed, sufficient and reasonable accessibility shall be afforded to all parts normally requiring service or adjustment (e.g., controls, burners, blowers, filters, draft regulators).

4.3.10 When the appliance is intended for installation in an alcove, closet, or similar enclosure, all parts normally requiring service or adjustment as specified in Clause 4.3 shall be readily accessible to the front of this enclosure.

4.4 Location of fuel lines and fuel components Fuel piping and fuel-handling components shall not be located where leaking fuel would fall or be drawn onto external surfaces of the heat exchanger.

4.5 Casings and liners 4.5.1 The outer casing shall be made of steel or of other suitable material, reinforced if necessary, so that it is not likely to be damaged from handling and shipment, installation, and use. Sheet steel casings shall be not less than No. 22 gauge in thickness, except where adequate reinforcement is provided for a surface. All surfaces shall be protected against corrosion as far as practicable. The finish shall be protected adequately against damage by heat.

4.5.2 The casing of an appliance intended for installation on a combustible floor or ledge shall be completely closed below the bottom of the primary heat exchanger compartment. This requirement shall be deemed met whether the enclosure is provided by the appliance casing, the sub-base, or the ductwork.

4.5.3 Where the appliance base supports the weight of the unit, the base shall be constructed to provide adequate support for the appliance and shall be protected against corrosion.

4.5.4 The base (which may be separable from the furnace) of a downflow furnace intended for installation on combustible flooring shall be designed to establish and maintain not less than the required clearance (as determined by the operating temperatures indicated in Clause 7.6) between vertical surfaces, the plenum or duct to be attached to it, and the floor construction.

4.5.5 When a vestibule door has openings for ventilation air, it shall be constructed in such a manner that it can only be installed correctly in its location and an interchange with any other panel on the appliance is impossible.

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4.6 Air filters 4.6.1 When an appliance is provided with provisions for an air filter, the appliance shall be tested with the air filter in place.

4.6.2 Air filters supplied with these appliances shall be certified.

4.6.3 Air filters shall be of such a size that the average air velocity through all of the filters shall not exceed the filter manufacturer’s recommended air velocity. The filter’s area and the air velocity shall be determined as specified in Clauses 4.6.4 and 4.6.5.

4.6.4 Filter areas shall be based on nominal dimensions taken to the increment of 25 mm (next larger integral inch). Note: For nominal dimensions, the dimensions specified by the filter manufacturer may be used, where applicable.

4.6.5 Air velocity shall be based on the rated air temperature rise ± 3 °C (5°F) at maximum rated output capacity (see Clause 7.3). If the appliance is rated for use in conjunction with air-conditioning equipment, the air velocity shall be based on the maximum air-conditioning capacity. Note: The air velocity may be determined from the greater of the air flow rate associated with the maximum rated output capacity indicated in Clause 7.3 and 0.66 m3/sec per kW (400 cfm per ton) of air-conditioning capacity.

4.6.6 In the absence of filter design data, the average air velocity through the filter shall not exceed 91 m/min (300 ft/min).

Note: When an appliance is rated for air conditioning it is often blowing more m3/sec (cfm) through the filter than is specified in either Clause 4.6.4 or 4.6.5.

4.6.7 As a protection against overheating, there shall be a minimum clearance of 50 mm (2 in) between the motor of an air-circulating blower and the face of an air filter exposed to the motor. Alternatively, the equivalent protection may be afforded by suitable baffles or by a motor having an enclosed frame.

4.6.8 Adequate support shall be provided to maintain the air filters in their intended position.

4.6.9 Insertion or removal of air filters from an appliance shall be possible with no damaging distortion of the filter.

4.7 Lubrication When lubrication is required, instructions for the lubrication of motor and blower bearings shall be permanently affixed to, or printed upon, the blower housing, rating plate, or readily visible adjacent surfaces. Note: The instructions should designate the proper type and grade of lubricants to be used.

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4.8 Openings into combustion chamber and flue passages 4.8.1 Any openings into the combustion chamber shall be designed so that for manually lighted burners, the entry of the lighting torch into any other appliance passage but the combustion chamber shall be impossible.

4.8.2 The openings for the purpose of lighting shall be provided with a positive latch-tight closing door. Note: Covers on cleanout openings may be located within the casing on the pressure side of the circulating-air fan behind suitable access openings.

4.8.3 Pressure relief openings, where provided, shall be vented outdoors, directly or indirectly.

4.9 Vent system 4.9.1 The vent shall be constructed of such material that its shape and strength shall not be altered by the temperatures to which it will be subjected. Its construction shall also ensure that the vent will be of sufficient rigidity for the intended installation.

4.9.2 The means of joining the separate sections of the vent together shall be such as to ensure that no flue gas will leak through the joint.

4.9.3 A flue-gas outlet for an appliance shall not terminate beneath the mobile housing unit or recreational vehicle.

4.9.4 The vent assembly shall be provided with a cap to prevent the entrance of debris or rain into the flue-gas-conveying pipe. A cap shall be designed so that the vent is not likely to be obstructed by soot accumulation, leaves, or debris.

4.9.5 Joints other than those continuously welded shall not be permitted in the air-circulating passages subject to negative static pressure.

4.10 Vent collars 4.10.1 Each appliance shall be provided with a securely mounted metal vent collar of at least the same gauge as the minimum gauge required for the heating surface to which it is attached and suitable for attaching a vent pipe. The vent collar shall extend through the casing a sufficient distance to permit secure and gas-tight attachment of the vent pipe. Annular stops, collars, or equivalent means shall be provided to prevent penetration of the vent pipe into the negative pressure zone.

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4.10.2 The vent collar shall be not less than the equivalent of the minimum chimney vent diameter identified in Clause 4.2.2.4 of CSA B139, where the proper operation of the unit relies on natural chimney draft. Where an oval connection is used, the resulting area shall be not less than 80% of the equivalent pipe area.

4.10.3 Vent collars having a cross-sectional area less than that specified in Clause 4.10.2 shall be subject to a special test investigation, to be conducted in conjunction with the test specified in Clause 7.2, involving a determination of the pressure rise in the combustion chamber during ignition and draft loss through the unit during operation.

4.11 Heating surfaces 4.11.1 Heating surfaces, baffles, and other surfaces exposed to the direct heat of the flame or to the products of combustion shall be constructed of sheet steel, cast iron, or other suitable materials. Sheet steel, if used, shall be such as to ensure strength, rigidity, durability, resistance to corrosion, and other physical properties equivalent to AISI C1010 hot-rolled sheet steel of a thickness not less than that indicated in Table 2, unless the appliance complies with the cyclic temperature test of Clause 7.9, in which case the metal thickness may be not less than that indicated in Table 3.

4.11.2 Any joining done in the construction shall conform to the section on joining of CSA B140.0.

4.11.3 The maximum operating temperatures of the materials forming heating surfaces, baffles, and other equivalent surfaces shall not exceed the temperature limits specified for the material in CSA B140.0, when the equipment is operated under the conditions of the operating temperature test indicated in Clause 7.6.

4.11.4 The minimum acceptable material thickness, with reference to scaling and corrosion of steels other than plain carbon sheet steel (e.g., stainless steel, aluminized steel, special alloys), shall be determined by special investigation.

4.11.5 The minimum operating temperature of the heat exchanger shall meet the requirements of Clauses 7.6.1.10 and 7.6.2.11.

4.12 Combustion chambers 4.12.1 Refractory material 4.12.1.1 Refractory material (when used for combustion chambers, linings, etc.), shall be constructed and seasoned to minimize deterioration of the lining material under operating conditions. This is indicated by the refractory material being capable of withstanding the operating conditions encountered when conducting the tests in Clauses 7 and 8, without any visible evidence of deterioration or failure.

4.12.1.2 Refractory materials shall be adequately held in place and shall be accessible for service or replacement.

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4.12.1.3 The maximum temperature of a refractory material shall be less than the recommended maximum temperature for the refractory type.

4.12.1.4 Refractory materials shall comply with the requirements of CSA B140.0 or be determined by special investigation.

4.12.2 Metal combustion chambers 4.12.2.1 Metal combustion chambers shall be capable of withstanding the operating conditions encountered during the tests described in Clauses 7 and 8 of CSA B140.0, without visible evidence of deterioration, failure, or fatigue.

4.12.2.2 Metal combustion chambers shall be fixed securely in position and shall be accessible for service or replacement.

4.12.2.3 Metal combustion chambers shall be designed with due consideration to thermal stresses, expansion, etc.

4.12.3 Simulated life test When the combustion chamber is unproven, the appliance shall be subjected to the simulated life test as specified in CSA B140.0.

4.12.4 Simulated endurance test When an appliance is recommended for installation where continuous operation may be expected, the appliance shall be subjected to a simulated endurance test as specified in CSA B140.0.

4.13 Flue and flame baffles 4.13.1 Flue and flame baffles shall comply with the requirements of Clauses 4.11.2 and 4.11.3.

4.13.2 Flue and flame baffles shall be constructed and located in such a manner that no visible evidence of failure or deterioration is evident following testing in accordance with Clause 7.

4.14 Insulating materials 4.14.1 Materials used for insulation, linings, appliance seals, and similar applications shall be suitable for the conditions encountered in service.

4.14.2 Heat insulation, including backing or facing, and similar material that may be subjected to heat, shall have heat and moisture-resisting properties, and shall be a type that will not support combustion.

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4.14.3 Insulating materials shall be adequately supported and maintained in the intended position. The suitability of the support (whether an adhesive, clips, or other means) provided for insulating materials shall be determined on the basis of its application, and its ability to withstand the operating conditions encountered during the unit tests in Clauses 7 and 8.

4.14.4 Acoustic or thermal insulating materials in the air-handling systems of an appliance controlling air for distribution to a building shall have a flame spread rating not greater than 25 and a smoke developed rating not greater than 50 as determined in accordance with ASTM E 84.

4.14.5 Access panels and such insulation as need be removed for normal service and accessibility shall be designed so that repeated removal and replacement will not cause damage or impair insulating value.

4.15 Safety controls 4.15.1 An appliance intended for installation with the appropriate standard clearances specified in CSA B139 shall be provided with a temperature safety limit control suitable for the appliance to prevent the outlet air temperature from exceeding 120 °C (250°F), when the equipment is tested in accordance with the provisions of the safety limit control performance test of Clause 7.4.

4.15.2 An appliance intended for installation with the appropriate clearances specified in CSA B139, or for installation in confined spaces with combustible construction in close proximity to the surfaces of the unit, such as in closets and alcoves, shall be provided with a temperature safety limit control suitable for the appliance to prevent the outlet-air temperature from exceeding 93 °C (200°F), when the equipment is tested in accordance with the provisions of the safety limit control performance test of Clause 7.4.

4.15.3 In accordance with Clause 7.4.1.2, the maximum temperature safety limit controls specified in Clauses 4.15.1 and 4.15.2 shall not apply to appliances equipped with and intended only for installation with special types of distribution systems (pipes or ducts) for the heated air. The temperature safety limit control shall be provided as an integral part of such appliances.

4.15.4 Temperature safety limit controls shall be provided as an integral part of the appliance and shall comply with CSA B140.0.

4.15.5 The primary safety control shall comply with the applicable requirements of CSA B140.0, CSA B140.1, and CSA B140.2.1.

4.15.6 Baffles designed to affect the operation of a temperature limit control shall be (a) rigid when mounted in the intended position; and (b) securely supported to prevent damage or misalignment during shipment, installation, or use.

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4.16 Combustion air and dilution air intakes 4.16.1 When primary air adjustment is provided, the adjustment means shall be designed so that the flow of primary air can be controlled to provide proper flame characteristics.

4.16.2 When air for combustion is drawn through removable panels, such panels shall be designed so as to prevent their being attached in an improper position, or being interchanged with other panels on the same unit in a manner that may interfere with its performance.

4.16.3 Air shutters shall be constructed of a corrosion-resisting material, or have a corrosion-resisting finish, except when the type of material or construction employed will prevent sticking or corroding in position.

4.16.4 Sheet metal in shutters shall be of a thickness not less than 0.64 mm (0.0254 in). If sheet metal air shutters are of a thickness less than 1.29 mm (0.0508 in) they shall have the outer edge turned at right angles or be otherwise properly reinforced. Note: Shutters confined or protected by a metal enclosure and not subject to distortion or damage may have 0.64 mm (0.0254 in) thickness without formed edges.

4.16.5 When tap bolts are used to attach air shutters or other parts that must be removed for normal servicing or replacement, they shall be made of rust-resisting material, or if they are made of steel, they shall have a rust-resisting coating.

4.16.6 An air-intake assembly (a) when attached to the underside of a mobile housing or recreational vehicle shall be designed to extend at least 25 mm (1 in) below the lowest surface of the floor structure; (b) when installed through the roof of a mobile housing or recreational vehicle shall be designed so that, when the assembly is installed as intended, the air entrance will be at least 150 mm (6 in) above the top surface of the roof and the exit at least flush with the lowest surface of the ceiling at that point; and (c) when installed through an outside wall of a mobile housing or recreational vehicle shall be capable of being extended from 38 mm (1-1/2 in) to 120 mm (4-3/4 in) beyond the inside face of the wall and shall not project beyond the outside wall more than 76 mm (3 in).

4.16.7 An entrance of an air-intake assembly shall be guarded, shielded, or located to exclude rain, snow, debris, and small creatures. A screen, if used, shall have a mesh of not less than 6.3 mm (1/4 in). A louvre, if used, shall have openings that will pass a rod not larger than 6.3 mm (1/4 in) diameter.

4.16.8 The free area of openings to the outdoors in combustion air and dilution air-intake assemblies to be installed in the wall of an enclosure in which an appliance is to be installed shall be not less than 7.5 cm2 (1 in2) for each 1.5 kW (5000 Btu/h) of the total input rating of the appliance.

4.16.9 The minimum cross-sectional dimension of an internal air passage in an air-intake assembly shall be not less than 12.7 mm (1/2 in).

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4.16.10 If an automatic-operated air control is provided, the arrangement shall be such that, in case of failure, safe combustion shall continue or the fuel supply shall be shut off within the safety timing on the combustion safety control.

4.16.11 An appliance equipped with a forced or induced draft fan, or both, shall be arranged to ensure safe combustion or to shut off the fuel supply within the safety timing on the combustion safety control upon failure of the air supply.

4.16.12 Appliance operations shall not be adversely affected by negative pressures that may develop in the burner compartment due to such conditions as restricted air filters or returned circulating air.

4.17 Means of ignition 4.17.1 Where ignition of the burner cannot be readily achieved without the aid of a lighting torch, such a torch shall be provided together with provision for its storage.

4.17.2 A burner equipped with an electrical ignition system shall meet the applicable requirements of CSA C22.2 No. 3.

4.18 Valves Valves forming a part of, or used in conjunction with the appliance, shall meet the applicable requirements of CSA B140.0, CSA B140.1, and CSA B140.2.1.

4.19 Integral fuel tanks 4.19.1 The capacity of an integral tank shall not exceed 41 L (9.0 imp. gallons or 10.8 US gallons).

4.19.2 Not more than one integral gravity tank shall be used with a single appliance.

4.19.3 All joints in integral tanks shall be double-seamed, beaded, brazed, or welded and all joints not continuously welded or brazed shall be thoroughly sweated with solder. All connections shall be made through solid threaded bosses or fittings, mechanically secured to the tank.

4.19.4 The tank support shall be rigid, non-combustible, and securely fastened to the appliance.

4.19.5 An oil tank shall be provided with a splash-proof gauge, readily observable while the tank is being filled. The fill cap of the tank shall be oil-tight when in place, except for the vent hole, if needed, which shall be splash-proof.

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4.19.6 The fill opening of an integral tank shall (a) be readily accessible; (b) permit the free passage of a 45 mm (1-3/4 in) diameter ball; and (c) have a horizontal clearance to the vent collar of not less than 75 mm (3 in).

4.19.7 The fill opening cap shall be captive to the tank and shall be of a screw type or an automotive 1/2 turn type.

4.19.8 Means shall be provided to indicate the maximum fuel level in the integral tank, in order to reduce the danger of over-filling.

4.19.9 An integral tank shall be removable for cleaning.

4.19.10 Tanks that will not empty completely through the fuel feed outlet shall be provided with a means of removing any accumulation of water or sludge without the need to remove the tank.

4.19.11 The thickness of uncoated steel used in fuel oil tanks shall be not less than No. 18 MSG. For aluminum-coated steel, galvanized steel, terne sheet, and corrosion-resistant sheet, the metal shall be not less than that specified in Table 4.

4.19.12 Zinc and aluminum coatings shall be suitable for the intended application and conform to ASTM A 653M and ASTM A 463M.

4.19.13 Glass shall not be used as a medium for conveying or retaining fuel.

4.19.14 A readily accessible shut-off valve shall be installed at the outlet of the tank (refer to Clause 4.18).

4.19.15 Unused openings in valves and fuel lines shall be closed by captive caps or plugs.

4.20 Fuel lines and fittings 4.20.1 Fuel lines and fittings shall comply with the applicable requirements of CSA B140.0.

4.20.2 Fuel lines and fuel-handling components shall be designed and arranged to prevent air pockets.

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4.21 Fuel oil filter 4.21.1 The fuel oil filter or strainer used as a part of, or in conjunction with an appliance, shall comply with the applicable requirements of CSA B140.0 and CAN/CSA-Z240.5.1 of the CAN/CSA-Z240 MH Series.

4.21.2 A fuel oil filter or strainer shall be provided between an integral tank and the burner. The integral strainer in a fuel pump or in a constant level valve shall be deemed to meet this requirement.

4.22 Provision for mounting 4.22.1 An appliance intended for floor mounting shall be provided with facilities to permit secure and ready attachment to the floor structure of the mobile housing or recreational vehicle to prevent separation from the base or floor at any point.

4.22.2 An appliance intended to be supported entirely by the wall or ceiling shall be provided with facilities to permit secure and ready attachment to either the wall or the ceiling.

4.22.3 The appliance shall be constructed so that it is level with, or parallel to, a level floor.

4.23 Flow rate, vaporizing-type burners The maximum flow rate measured on the appliance shall be in substantial agreement with the standard flow rate obtained on the valve alone. Note: Clause 4.3 of CSA B140.1 gives procedures for obtaining standard flow rates.

4.24 Oil containment 4.24.1 An appliance having a burner or part that at any time contains an open pool of oil, a semi-enclosed valve, or an integral tank, even one considered splash-proof, shall be provided with a drip pan or tray. These drip pans or trays shall be designed to collect oil discharged from such burners or parts and shall retain this oil when the appliance is tilted in any direction to an angle of not more than 3° from the horizontal. Such drip pans or trays shall have sufficient capacity to retain, without leakage, the volume of oil delivered at maximum flow rate in 30 min.

4.24.2 Fireboxes shall be designed and constructed so that any oil accumulation that may leak out is conveyed to a drip pan or tray, as described in Clause 4.24.1, or contain, without leakage, a volume of oil that is delivered at maximum flow rate in 30 min.

4.25 Roof-jacks, flue-gas vents, and connectors 4.25.1 The components required to convey the flue gases to the outdoors through a combustible wall or roof shall be provided with each appliance and shall comply with the requirements of Clause 4.25.

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4.25.2 For the requirements of Clause 4.25, the conduits connecting the roof-jack to the appliance shall be considered part of the roof-jack.

4.25.3 A roof-jack or flue-gas vent shall be made of non-combustible, corrosion-resistant materials. Dissimilar metals shall not be connected to form a continuous vent.

4.25.4 The minimum thickness of sheet metal, including any coatings, shall be as follows: (a) aluminum alloys — 0.41 mm (0.016 in); (b) steel — 0.41 mm (0.016 in); (c) galvanized steel (1.25 ounces of zinc per square foot) — 0.46 mm (0.018 in); and (d) stainless steel (Type 430) — 0.31 mm (0.012 in).

4.25.5 Aluminum alloys containing more than 1.0% magnesium shall not be used if the reflectivity of the material is used to prevent a fire hazard.

4.25.6 A flue-gas-conveying conduit of a roof-jack or a flue-gas vent shall be made of a material having the durability and resistance to corrosion equivalent to that of Type 430 stainless steel and have a temperature rating of at least 700 °C (1300°F). Other parts in contact with flue gases or subject to condensation shall be made of material having durability and resistance to corrosion and temperature rating equivalent to galvanized steel.

4.25.7 An outer casing or other structural part (exclusive of the flue-gas conveying conduit), the failure of which would cause the roof-jack to collapse or fail, shall be made of material having durability and resistance to damage, atmospheric corrosion, and heat equivalent to that of galvanized steel having a coating of zinc of 1.25 ounces per square foot, and conforming to ASTM A 653.

4.25.8 Except for binder materials, thermal insulation material shall be non-combustible.

4.25.9 Thermal insulation shall comply with the following conditions when the roof-jack or flue-gas vent is tested in accordance with this Standard: (a) the products resulting from the combustion or volatization of any combustible binder shall be discharged to the outdoors; (b) the insulating material shall retain sufficient strength to remain in its intended position; (c) there shall be no evidence of an increase in the thermal conductivity; and (d) thermal insulation shall not show evidence of softening, melting, change in physical structure, or other evidence of failure.

4.25.10 Thermal insulation shall be protected against contact with the products of combustion.

4.25.11 Thermal insulation that is not self-supporting shall be attached to solid surfaces in a manner that will prevent sagging.

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4.25.12 A water-absorbing insulating material shall not become wetted by condensation or rain when the roof-jack or flue-gas vent is installed as intended if such wetting will depreciate its durability or insulating value.

4.25.13 A roof-jack or flue-gas vent shall be completely assembled by the manufacturer unless it is specifically designed for field assembly.

4.25.14 A roof-jack shall be resistant to weather and condensation. An assembly, when installed in accordance with the manufacturer’s instructions, shall prevent the entrance of water and debris into the mobile home, the flue-gas-conveying conduit, or any air passage.

4.25.15 A roof-jack shall be designed so that soot or debris cannot accumulate therein.

4.25.16 A roof-jack shall be designed for installation in contact with combustible roof, rafter, insulation, and ceiling material. The assembly for this purpose shall provide a surface or barrier for a vertical distance, measured from the roof line, of at least 150 mm (6 in), or to extend below the ceiling line, where suitability for use with a thicker roof is specified.

4.25.17 For installation other than in recreational vehicles and excluding through-the-wall venting systems, the flue-gas outlet and an opening that provides air for any purpose other than to cool the roof-jack shall be at least 250 mm and 150 mm (10 in and 6 in), respectively, above the highest point of contact of the roof-jack to the roof. In addition, the flue-gas outlet and the opening shall be designed so that they can be readily added to, or extended, to a dimension of 610 mm (24 in) and at least 500 mm (20 in), respectively.

4.25.18 A joint, when made up in accordance with the manufacturer’s instructions, shall not show evidence of leakage when tested under normal and abnormal test conditions (see Clauses 7 and 8).

5 Marking Note: In Canada, there are two official languages, English and French. Annex B lists French translations of the markings specified in this Standard.

5.1 General The marking shall comply with the applicable requirements of CSA B140.0.

5.2 Details required 5.2.1 Each appliance shall be plainly marked in a permanent manner, with at least the following details: (a) the manufacturer’s name, trade name, or other information traceable to the manufacturer; Note: Sufficient information should be provided that the manufacturer can be traced by the test agency and the authority having jurisdiction.

(b) the model or type number of the complete unit; (c) the maximum input in suitable units (i.e., USgph, L/h, kW, or pounds per hour, kg/h, etc.), and the nozzle spray angle and the type of spray (or spray pattern), when necessary;

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(d) for units using pressure burners, the maximum input marking. The maximum input shall agree with the rated capacity of the nozzle. When the maximum input is greater than the rated capacity of the nozzle, both the rated nozzle size and the required pump pressure to obtain the maximum input shall be shown in the marking in addition to the maximum input; (e) the rated output capacity in kW (Btu/h); (f) the circulating air temperature for which the appliance is certified; (g) the electrical rating, where applicable, as specified by the CSA C22.2 No. 3; (h) the heaviest grade of fuel oil; (i) the maximum overfire pressure, where applicable; (j) the identity of the roof-jack or the identity of other venting means, when the appliance is so certified. These components shall have identifiable markings readily visible after being installed in accordance with certification; (k) the burner make and model, unless the burner is integral; (l) additional marking for appliances approved for external static pressures other than those shown in Table 5, which require component changes. The static information may form part of the main nameplate or be adjacent to the main nameplate. If the static marking is a separate label, the appliance model number shall be on the label. The following shall be required for each external static pressure approved: (i) the external static pressure; (ii) the temperature rise recommended by the manufacturer; (iii) the identity of the components required to obtain this static pressure if applicable; and (iv) the external static pressure for which an appliance is equipped when it leaves factory. This shall appear on the main nameplate; (m) where a special cleanout tool is required, a permanent marking on the appliance with wording equivalent to the following: A CLEANOUT BRUSH AND/OR SCRAPER IS AVAILABLE FROM THE APPLIANCE MANUFACTURER; (n) if the appliance shall not be used with an air filter, a marking on the appliance to indicate that it is not to be used with an air filter, if this is the case; (o) an appliance intended for use with a filter shall be permanently marked indicating the part number or other designation of the air filter; and (p) a marking, where applicable, equivalent to the following: (i) CERTIFIED FOR USE IN A MOBILE HOME AND RECREATIONAL VEHICLE; or (ii) CERTIFIED FOR USE IN A MOBILE HOME, A RECREATIONAL VEHICLE, OR A SINGLE-STOREY STRUCTURE.

5.2.2 The marking required by Clause 5.2.1 shall be on a non-removable panel of the unit, and shall be readily visible. A hinged door that cannot be removed without the use of a tool shall be considered non-removable.

5.2.3 Optional fan or blower assemblies provided with appliances shall bear a marking showing the appliance manufacturer’s name and the fan or blower assembly part number. Only approved fan and blower assemblies shall be used.

5.2.4 Appliances that require a separate base for installation on combustible flooring shall bear the following marking on the rating plate: THIS UNIT APPROVED FOR INSTALLATION ON COMBUSTIBLE FLOORING ONLY WHEN INSTALLED ON SPECIAL BASE PART NO. _____.

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The separate base shall bear the part number in a durable form on a surface accessible for inspection after the appliance is completely installed.

5.2.5 An appliance shall be plainly marked to indicate all required clearances, including clearances required for an integral fuel tank. Note: See also Clause 6.2(e).

5.2.6 Lubrication data, as required by Clause 4.7, shall be plainly marked on the appliance.

5.2.7 An appliance shall bear additional markings for a specific type of equipment, including starting-up, operating, and shutting-down, where applicable.

5.3 Cautions 5.3.1 The following cautions, or equivalent wording, when applicable, shall be located on the appliance so that they are readily visible, and when a vaporizing-type burner is used, the marking shall be visible: (a) WAIT UNTIL THE BURNER IS COOL BEFORE LIGHTING; (b) IF THE BURNER IS FLOODED, REFER TO THE OPERATING INSTRUCTIONS; and (c) special markings such as: DO NOT OPERATE WITH OBSERVATION DOOR OPEN, or FRAGILE COMBUSTION CHAMBER — CONTACT WILL RESULT IN DAMAGE.

5.3.2 The above cautions shall be on a metal plate or the equivalent, or a temperature-resistant marking shall be used. Note: The above markings may be located on the inside surface of a cabinet door that provides access to the lighting door.

6 Instructions 6.1 General 6.1.1 The instructions shall comply with the applicable requirements of CSA B140.0.

6.1.2 The manufacturer shall provide with each appliance an installation, service, and operating manual that contains a section providing homeowner instructions. All documents shall bear a date of publication. Note: The service manual and the installation instructions may be in two separate parts. Similarly, the instructions for the burner and for the appliance may also be in separate parts. If the data in the instructions supplied with the burner differ from those in the appliance instructions, this should be clearly stated in the appliance instructions.

6.2 Installation and service manual The installation and service manual shall include the following, where applicable: (a) wording equivalent to the following: THE INSTALLATION SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION; Note: Reference should be made to CSA B139 for recommended installation practice.

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(b) the manufacturer’s name or equivalent identification; Note: Sufficient information should be provided that the manufacturer can be traced by the test agency and the authority having jurisdiction.

(c) the model or type designation of the equipment covered by the manual; (d) adequate information for the complete installation of the unit, including the following: (i) instructions for connecting the combustion air intake assembly and the oil drain line and on the methods for installing these items; (ii) instructions for preparing the roof of the structure for the insertion of the vent pipe, on the methods for installing the vent pipe and the vent pipe shields (where applicable), and a suitable method for terminating the vent pipe outside the structure; (iii) instructions for installing ductwork and insulation, if applicable, where the appliance is intended for installation with air-distribution ducts; (iv) any cautions that may be required concerning the location and operation of exhaust fans and vents within the mobile home or recreational vehicle, where the operation of such equipment may result in unsafe performance of the appliance; (v) information for mounting the unit and for properly installing the various components and subassemblies of the units, where such components are not factory-assembled; and (vi) suitable electrical wiring diagrams for the appliance, including service wiring and any options; Note: Explanatory drawings or illustrative descriptions of step-by-step methods for assembling the equipment are recommended.

(e) information on the clearances and the type of enclosure recommended by the manufacturer. The clearances and enclosure shall be such that the operator and service technician have sufficient and reasonable access to all parts of the appliance requiring normal adjustment or maintenance; (f) adequate information relative to the placement of the unit, and the clearances to be observed. The installation clearances specified shall include the recommended minimum clearances between the vent pipe and surroundings, between the unit and surroundings (e.g., walls, partitions, overhead structures, and other combustible partitions, overhead structures, and other combustible materials), and the type of floor permissible (e.g., combustible or non-combustible); (g) instructions shall state that all field wiring is to be done in accordance with the Canadian Electrical Code, Part I. When a fan or blower is provided as optional equipment, the instructions shall include complete wiring diagrams and fan and blower installation instructions; (h) information relative to the installation of the fuel tank and the fuel line to be connected to the burner. This section shall include the minimum clearance between the appliance and the fuel tank;

(i) (j) (k) (l) (m) (n) (o)

(p) (q) (r)

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Notes: (1) This section should be supplemented with illustrations of typical installations. (2) This Item does not apply to attached integral tanks.

information stating that combustion air shall not be drawn from occupied spaces of the mobile home or recreational vehicle. The instructions shall clearly state by words and diagrams the methods of installation to accomplish this; information for securing the unit to the mobile housing or recreational vehicle; information on the containment of spillage or leakage (see Clause 4.24); the oil burner input capacity, in L/h, cm3/min, kg/h (USgph or lb/h); for units incorporating atomizing burners equipped with interchangeable atomizing nozzles, the recommended nozzle size, fuel flow rate, spray angle, spray pattern, and pressure; the grades of fuel oil for the burner; information relative to the installation of refractory combustion chambers (fireboxes), when furnished separately, including (i) the actual dimensions of the combustion chamber for each size unit; and (ii) for wall flame burners, details for locating the hearth, hearth segments, grilles, and the ignition means; instructions for locating, levelling, and fastening the burner, when not installed by the manufacturer; for units incorporating atomizing burners, the dimensional relationship of the electrode tips with one another, and with adjacent fixed and adjustable components, for each recommended capacity and spray angle and the insulator creepage distance; for units incorporating vaporizing burners, the elevation from the base of the burning unit to the maximum operating fuel level in the fuel level regulating device;

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(s)

for units incorporating wall-flame burners, the recommendations concerning the placement of field-installed constant level valves; (t) the procedure to be followed in adjusting the supply of air and fuel for proper combustion (e.g., flame appearance or CO2 readings); (u) information relative to air requirements into the appliance room for satisfactory combustion and ventilation; Note: For recommended practice refer to CSA B139.

(v) information relative to the test and to the subsequent maintenance and service of the equipment; (w) suitable information relative to the recommended cleaning procedure for the unit, including any precautions on the cleaning of the combustion chamber and any special instructions regarding the use of cleaning tools; and (x) the recommended minimum return air temperature.

6.3 Operating instructions and homeowner instructions Note: The operating instructions and the homeowner instructions may be sections in the installation and service operating manual or may be separate documents.

Both operating instructions and homeowner instructions shall include the following information where applicable: (a) wording in the forepart equivalent to the following: READ AND SAVE THESE INSTRUCTIONS FOR REFERENCE; (b) the manufacturer’s name or other acceptable identification; (c) the model(s) or type(s) designation of the equipment covered by the instructions; (d) the grades of fuel oil, followed by the caution in block letters: DO NOT USE GASOLINE, CRANKCASE OIL, OR ANY OIL CONTAINING GASOLINE; (e) a caution equivalent to the following: USE A FUNNEL, FLEXIBLE SPOUT, OR OTHER SUITABLE MEANS WHEN FILLING AN INTEGRAL TANK; (f) the general manner of starting the burner and restarting it after ignition failure. This section shall include a caution equivalent to the following: DO NOT ATTEMPT TO RESTART THE BURNER WHEN THE BURNER OR HEAT EXCHANGER IS HOT; (g) information relative to the procedure to be followed when the burner pot is flooded; (h) instructions for shutting down the burner, and a caution equivalent to the following, where applicable: ALWAYS KEEP THE OIL SUPPLY VALVE SHUT OFF IF THE BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME; (i) the general maintenance and care to be given the burner and the unit, when in operation; (j) the general manner of cleaning the equipment; (k) a description of the procedure for cleaning the fuel oil strainers; (l) information stating that combustion air shall not be drawn from occupied spaces of the mobile home or recreational vehicle. The instructions shall clearly state by words and diagrams the methods of installation to accomplish this; (m) information regarding the adjustment of the air and oil for proper flame; (n) instruction on the importance of contacting service personnel before remodelling, for annual servicing and maintenance (including air filter replacement), and before and after extended periods of appliance inoperation; (o) a caution equivalent to the following: DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE; (p) a description of the procedure to be followed in cleaning the oil filter or strainer, where this operation may be left to the discretion of the owner or operator; (q) a description of the procedure for replacing the air filters, where applicable, and the type of filters to be used; (r) instructions regarding the cleaning of the unit; (s) a caution, in block letters, equivalent to the following: NEVER BURN GARBAGE OR PAPER IN THE HEATING SYSTEM, AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT; and (t) an identified space for the contact information of the service personnel.

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6.4 Additional homeowner instructions In addition to the information listed in Clause 6.3, the instructions intended for the homeowner should provide, where applicable, instruction on the importance of the following: (a) knowing the location and the operation of the emergency power isolation switch; (b) keeping clear space around the appliance, i.e., not stacking items or boxing in the appliance within the required clearances to combustibles; (c) ensuring that the supply of combustion air to the appliance is not obstructed or cut off; (d) maintaining the proper ventilation of the appliance area; (e) maintaining a free flow of air through the return air register(s); (f) contacting service personnel before remodelling, for annual servicing/maintenance, to change the air filters, or before and after extended periods of shutdown and start-up; (g) knowing the general manner of starting the burner and restarting it after ignition failure, when this operation may be performed without the help of a service person. This section shall include a caution equivalent to the following: DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED, WHEN THE APPLIANCE IS FULL OF VAPOUR, OR WHEN THE COMBUSTION CHAMBER IS VERY HOT; and (h) a caution, in block letters, equivalent to the following: DO NOT TAMPER WITH THE UNIT OR CONTROLS — CALL YOUR SERVICE PERSONNEL.

7 Normal tests 7.1 General 7.1.1 The performance of the appliance under normal conditions of ignition and operation shall be safe and reliable, when the unit is fired at all fuel input rates over the full operating range of the equipment, and over the full range of recommended fuel oil grades. Abnormal carbonization or smoke, excessive temperatures, oxidation, warpage, or other phenomena that would lead to unsafe performance shall not occur.

7.1.2 If defects begin to become evident, tests* additional to those following in Clause 7 shall be performed to determine whether such defects would result in unsafe conditions in normal operation. *Such additional tests may consist of extensive on-off cycles of operation for the equipment.

7.1.3 The sequence of the tests should follow as far as possible the order specified in this Standard, with the normal tests of Clause 7 preceding the abnormal tests specified in Clause 8. Notes: (1) The sequence of the tests that follow in Clauses 7 and 8 has been adopted to provide a suitable testing procedure. (2) Since the various test requirements of Clauses 7 and 8 are in many instances interdependent, the acceptance of a unit is to be based upon its ability to meet all of the applicable requirements specified in these clauses.

7.1.4 All equipment, such as blowers, tanks, controls, and components for conveying the combustion air and the flue gases that are regularly supplied by the manufacturer, shall be in their specified positions. The unit, the burner, and all other equipment shall be in their design conditions as normally supplied by the manufacturer.

7.1.5 The heating surfaces, air filters, and vent shall be clean and free from soot and dust at the beginning of each test.

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7.1.6 The instrumentation and methods of testing shall be in accordance with the procedures of CSA B140.0, except that the location of the probes within the vent pipe shall be a maximum of 450 mm (18 in) or midway between the top of the appliance and the underside of the ceiling of the test enclosure.

7.1.7 Forced-air furnaces shall be tested when operating against a minimum external static pressure as indicated in Table 5, or at such greater static pressures as recommended by the appliance manufacturer.

7.1.8 Any tests in which the performance of the appliance is likely to be affected if the appliance is out of level shall be carried out at a 3° tilt in any direction. Note: These tests should include the combustion, blocked outlet, temperature, normal temperature, seepage, ignition, flooded pot burn-off, abnormal flue-outlet pressure, and abnormal temperature tests, and any other test in which it is felt that tilting might affect the operation of the appliance because of an unusual design or any other reason.

7.1.9 The appliance shall be installed and operated in the appropriate test enclosure, as described in Clause 7.1.10 using the clearances to the enclosure as recommended by the manufacturer in the installation instructions for the tests of Clauses 7.2 to 7.9. Notes: (1) At the discretion of the testing agency, appliances intended for installation with standard clearances (as specified in CAN/CSA-Z240.5.1 of the CAN/CSA-Z240 MH Series) may be tested in a partial enclosure. (2) The clearance to surrounding combustibles may be measured from the outer surface of the supply plenum or appliance bonnet, when a clearance is specified for that surface of an appliance which incorporates the outlet-air opening.

7.1.10 Test enclosure 7.1.10.1 The test enclosure in which the appliance is to be installed shall simulate, in each case, the actual installation conditions anticipated for the type of appliance.

7.1.10.2 The panels forming the test enclosure shall be made from 25 mm (1 in) nominal thickness pine boards, 19 mm (3/4 in) plywood, or the equivalent.

7.1.10.3 All joints in the panels and the enclosure shall be sealed with tape, or the equivalent.

7.1.10.4 For a downflow furnace, a structure made of 25 mm (1 in) lumber or 19 mm (3/4 in) plywood representing a floor and joist structure shall be placed around the warm-air outlet plenum and duct. The clearance, for listing purposes, between the plenum and duct and the enclosure shall be 0 or 6, 13, 19, or 25 mm (1/4, 1/2, 3/4, or 1 in). The structure shall extend the full length of the duct.

7.1.10.5 All panel faces exposed to the appliance, to the vent pipe, and to similar hot surfaces of the equipment shall be finished in dull-black paint (including side walls, ceilings, etc.).

7.1.10.6 Studs and joists employed for test enclosures shall have natural (unfinished) exposed faces.

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7.1.10.7 The appliance shall be installed in an enclosure as shown in Figure 1 or in an equivalent mobile home using the clearances recommended by the manufacturer.

7.1.10.8 The thickness of the enclosure through which the assembly is intended to convey the flue gases to the outdoors shall be equal to the maximum specified by the manufacturer.

7.1.10.9 If a roof-jack is designed to take air from within a mobile home or recreational vehicle and exhaust such air to the outside to cool the roof-jack, all the openings provided for this purpose shall be sealed during the tests.

7.2 Combustion 7.2.1 Test requirements 7.2.1.1 General The combustion shall be stable and complete at all fuel input rates over the full operating range of the equipment, under normal operating conditions.

7.2.1.2 Pulsation The appliance, when fired according to the manufacturer’s instructions and operated at the recommended pressure (vent outlet or overfire), smoke-spot, and fuel input, shall not pulsate.

7.2.1.3 Smoke density At any fuel input within the operating range of the appliance, the amount of smoke in the flue gases (the smoke density) shall not exceed that corresponding to a No. 2 Bacharach smoke-spot for vaporizing-type burners, and that corresponding to a No. 1 Bacharach smoke-spot for atomizing-type burners.

7.2.1.4 Maximum flue-gas temperature The maximum temperature of the flue gases shall not exceed 400 °C (750°F) (total) based on a nominal room ambient temperature of 25 °C (77°F), when the unit is tested in accordance with the procedures in Clause 7.2.2.

7.2.1.5 Minimum flue-gas temperature Except during pilot fire operation, the minimum temperature of the flue gases shall be not less than 177 °C (350°F) (total) when the unit is tested in accordance with the procedures in Clause 7.2.2.

7.2.1.6 Operating fuel oil flow rate The operating fuel oil flow rate measured at the beginning and at the end of the normal tests shall be in substantial agreement with one another.

7.2.2 Test procedures 7.2.2.1 The burner shall be adjusted to the maximum fuel input specified by the appliance manufacturer, ± 2%, using the heaviest* of fuel oil recommended by the manufacturer in the instructions. *As classified in CSA B140.0.

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7.2.2.2 Equipment intended for operation at more than one fixed fuel input value, i.e., high-fire/low-fire, shall meet the requirements of Clause 7.2.1 when operated at all specified fuel input values.

7.2.2.3 Where the appliance is provided with an optional mechanical flue-gas exhauster or combustion air booster, the tests shall be conducted on the unit both with and without the exhauster or booster.

7.2.2.4 Where combustion-air adjustment is a normal procedure, the burner air adjustment shall be regulated as recommended by the manufacturer in the instructions.

7.2.2.5 The vent pressure, flue-gas temperature, and the smoke-density shall be determined in accordance with the procedures in CSA B140.0.

7.2.2.6 The required test observations shall be recorded after steady-state operating conditions have been established for the equipment. The combustion characteristic shall remain stable throughout the determination, as evidenced by consistent values being obtained for three consecutive sets of readings taken at 15 min intervals.

7.2.2.7 An appliance shall not produce carbon monoxide in excess of 0.040% by volume in an air-free sample of the flue gases, when the appliance is tested at any input at steady state with the appliance operating with the required vent and static pressures specified in Clause 7.1.7 in an atmosphere having an approximately normal oxygen supply. Note: For air-free calculations, see Annex A.

7.2.2.8 The spread in carbon dioxide content in the flue gas shall not exceed 0.4% when samples of flue gas taken under the following three conditions are compared: (a) operating against an external static pressure as specified by the manufacturer by a restriction applied symmetrically at the end of the outlet duct, with the casing access panel closed; (b) as in Item (a) except with the burner access door open; and (c) as in Item (a) except with the external restriction removed. Note: For example, a 10% carbon dioxide content can change to values between 9.6 and 10.4% and be deemed to comply.

7.3 Rated output capacity 7.3.1 Test requirements 7.3.1.1 Rated output capacity The manufacturer’s specified* rated output capacity for the appliance shall not exceed the rated output capacity determined in accordance with the procedures of Clause 7.3.3 by more than 2%. *Refer to the requirements for marking in Clause 5.

7.3.1.2 Maximum flue-gas loss The maximum flue-gas loss permitted for the purpose of conducting the rated output capacity rating test shall be 20%.

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7.3.1.3 The related test procedure of Clause 7.3.2 shall not apply to appliances equipped with and intended only for installation with special types of distribution systems (pipes or ducts) for the heated air.

7.3.2 Test procedures 7.3.2.1 The supply plenum and the test ducts shall be provided by the manufacturer. Unless the supply plenum is an integral part of the appliance, a metal plenum having the same dimensions as the outlet-air opening of the appliance shall be provided. The design shall be in accordance with Figure 2.

7.3.2.2 Inlet-air temperatures of appliances shall be measured by a suitable thermocouple, shielded from direct radiation, and located in the centre of the plane of each inlet-air opening.

7.3.2.3 Outlet-air temperatures of appliances shall be measured by means of suitable thermocouples located in a cross-sectional plane of each outlet-air duct. (Refer to Figure 3.)

7.3.2.4 The outlet-air temperature of appliances shall be the average of the temperatures indicated by at least five thermocouples, arranged and positioned in the outlet-air duct as outlined in Figure 3. The plane of the outlet-air temperature measurement shall be at least 300 mm (12 in) from the end of each outlet-air duct, and at a sufficient distance from the heat transfer surfaces to provide shielding of the thermocouples from radiation.

7.3.2.5 All limit controls shall be bypassed to permit continuous operation during the tests.

7.3.2.6 The burner shall be firing at the maximum fuel input determined in the combustion test of Clause 7.2 and shall be operated under the conditions established in Clause 7.2.2.

7.3.2.7 The circulating-air flow shall be regulated by adjusting the speed or air delivery of the air-circulating blower, when provided for in the design of the appliance, to produce an air-temperature rise (±3 °C (5°F)) as recommended by the appliance manufacturer, against an external static pressure in accordance with Clause 7.1.7.

7.3.2.8 The static pressure shall be measured by a suitable gauge (e.g., inclined draft gauge). The static pressure tube shall consist of a length of 6.3 mm (1/4 in) OD tubing soldered to the surface of the duct, and centred over a hole 1 mm (0.04 in) diameter (number 60 twist drill) drilled through the duct. (See Figure 2.) The tube shall be located in the supply plenum. The end of the tube shall be flush with the plenum casing and the inside surfaces shall be free from burrs and irregularities.

7.3.2.9 The required static pressure shall be imposed on the appliance by a restriction symmetrically applied at the end of each outlet air duct.

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7.3.2.10 The required test observations shall be recorded after steady-state operating conditions have been established for the appliance, as evidenced by consistent values being obtained for three consecutive sets of readings taken at 15 min intervals.

7.3.3 Determination of rated output capacity 7.3.3.1 When the above conditions have been met, and with the possible modification through application of Clause 7.3.3.4, the rated output capacity for the appliance shall be determined on the basis of the following formula: Ho = [HI × (100 – LF)]/100 where Ho = rated output capacity, kW (Btu/h) HI = heat input, kW (Btu/h) LF = flue-gas loss, expressed as a percentage

7.3.3.2 The heat input in kW (Btu/h) shall be calculated on the basis of the method given in CSA B140.0.

7.3.3.3 The flue-gas loss (as a percentage) shall be calculated on the basis of the method given in CSA B140.0.

7.3.3.4 The test observations required in Clauses 7.3.3.2 and 7.3.3.3 shall be conducted with the appliance continuing in operation for at least 1 h, and the required observations shall be recorded at the start of the 1 h period and from then on, at the end of each of three consecutive 15 min intervals.

7.4 Temperature safety limit control performance 7.4.1 Test requirements 7.4.1.1 The temperature safety limit control, when adjusted to the maximum setting, shall function to prevent an outlet-air temperature in excess of (a) 120 °C (250°F) for an appliance intended for installation with the appropriate standard clearances as specified in CSA B139; or (b) 93 °C (200°F) for an appliance intended for installation with the appropriate standard clearances as specified in CSA B139, or for installation in confined spaces (e.g., closets or alcoves). Note: Unless otherwise certified, the maximum high limit temperatures should correspond to those listed in Table 4 of CSA B139.

7.4.1.2 The maximum outlet-air temperature limits specified in Clause 7.4.1.1 shall not apply to heating units equipped with, and intended only for installation with special types of distribution systems (pipes or ducts) for the heated air. Such equipment shall be the subject of special investigation to determine the acceptability of the combination in accordance with CSA B140.0.

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7.4.2 Test procedures 7.4.2.1 The appliance shall be installed and operated under the conditions specified in Clause 7.3, except as specified in Clause 7.4.2.

7.4.2.2 The temperature safety limit control shall be located in its intended position.

7.4.2.3 The temperature safety limit control shall be operative, and shall be adjusted to the maximum temperature setting allowed by its fixed stop, and to the maximum indicated differential setting.

7.4.2.4 The outlet-air temperature, TL, at which the temperature safety limit control functions shall be established by the following procedure: (a) Gradually restrict the circulating-air flow, by symmetrically blocking the outlet air and the inlet air simultaneously, so that the rate-of-rise of the outlet-air temperature is approximately one degree (°C/°F) per min. (b) Continue the blocking at the specified rate and operate the appliance until the limit control functions to shut off or reduce the fuel input. (c) Observe the outlet-air temperature at that instant at which the limit control operates.

7.4.2.5 For appliances equipped with blowers, the blower shall be operated to give the external static pressure measured at the supply plenum specified in Table 5.

7.4.2.6 The observed outlet-air temperature shall not exceed the applicable maximum value specified in Clause 7.4.1.1 by more than +3 °C (5°F).

7.4.2.7 The following conditions shall be observed and recorded throughout the test: (a) the variation in the fuel input determined after 1 h of operation which shall not exceed 2%; and (b) for a forced-air furnace, the variation in external static pressure. This variation shall not exceed 5 Pa (0.02 in water column) from the specified static pressure.

7.4.2.8 The flue-gas outlet temperature shall be determined by the procedure outlined in CSA B140.0.

7.5 Continuity of operation 7.5.1 Test requirements The appliance shall be capable of continuous operation when operated at maximum fuel input and rated output, without the temperature safety limit control functioning.

7.5.2 Test procedures 7.5.2.1 For forced-air furnaces, the appropriate external static pressure specified in Clause 7.1.7, which shall be measured at the supply plenum, shall be maintained throughout the test.

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7.5.2.2 If the inlet-air temperature (T1) is higher than 25 °C (77°F) and the temperature safety limit control functions, the control shall be bypassed and the test continued with no change in the inlet-air temperature until the outlet-air temperature (T2) becomes stabilized. The result is acceptable if T2 – T1 is equal to or less than TL – 28 °C (TL – 82°F). Note: For TL see Clause 7.6.2.4.

7.6 Operating temperatures 7.6.1 Test requirements 7.6.1.1 The maximum temperature on the walls, floors, and overhead structures in the vicinity of the appliance, and the temperatures of the materials and components of the appliance shall not exceed the allowable maximum temperature limits when the appliance is installed and operated as recommended by the manufacturer, and in accordance with the requirements given in Clause 7.6.1.

7.6.1.2 The appliance shall be operated and tested in accordance with the requirements of Clause 7.6.2.

7.6.1.3 The normal operating temperature of the materials and components of the appliance and of the enclosure shall not exceed the applicable maximum temperature limits specified for normal operation in CSA B140.0.

7.6.1.4 The maximum temperatures at walls, floors (except for units intended for placement on non-combustible floors), overhead structures, or any other combustible surface of the test enclosure adjacent to the unit shall not exceed the room ambient temperature by more than 47 °C (117°F), based on a nominal room ambient temperature of 25 °C (77°F). Notes: (1) For appliances intended for placement on combustible floors, the temperature limit specified in this clause applies to the floor beneath and within 915 mm (3 ft) of the appliance plenum and ducts, where applicable. (2) The temperature limit specified in this clause applies to overhead structures above and within 915 mm (3 ft) of the appliance, plenum, and ducts, where applicable.

7.6.1.5 The maximum temperature of fuel in tanks, valves, sumps, etc., shall not exceed the room ambient by more than 14 °C (25°F).

7.6.1.6 For appliances intended for installation with no (zero) clearances to the surrounding combustible construction of the enclosure, the temperature limit specified in Clause 7.6.1.4 shall apply to the outer casing of the appliance being tested.

7.6.1.7 For appliances installed in alcoves or closets, or within similar confined enclosures, the room ambient temperature shall be considered as that external to the enclosure proper and shall be determined as outlined in Clause 7.6.2.

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7.6.1.8 The surface temperatures of all hardware, such as handles, knobs, levers, etc., with which the operator may reasonably come in contact during normal operation and adjustment of the unit, shall not exceed the maximum allowable temperature limits specified in CSA B140.0.

7.6.1.9 The temperature outdoors of the trailer (if used as a test enclosure) shall be recorded and this outdoor air temperature shall be considered in evaluating the temperature test results.

7.6.1.10 The minimum temperature of all parts of the heat exchanger in contact with the vent gases shall be not less than 65 °C (150°F) based on a return temperature of 25 °C (77°F), after the appliance has been operated from a cold start for a period of 15 min. When lower temperatures are encountered, the suitability of the material used shall be determined by special investigation.

7.6.2 Test procedures 7.6.2.1 The appliance shall be operated under the test conditions established by Clause 7.3, except that the burner combustion air for atomizing-type burners shall be reduced to result in a No. 2 Bacharach smoke-spot, and except as stated in Clauses 7.6.2.2 to 7.6.2.10.

7.6.2.2 Limit controls, when used, shall be bypassed to permit continuous high-fire operation.

7.6.2.3 For appliances intended for use with ducts, the test ducts shall be constructed in accordance with Figure 2.

7.6.2.4 The air-temperature rise shall be maintained during the test at that value corresponding to TL – 25 °C (TL – 77°F), where TL is the outlet-air temperature at which the temperature limit control functions (refer also to Clause 7.4).

7.6.2.5 If the value of TL – 25 °C (TL – 77°F) in Clause 7.6.2.4 is less than 47 °C (85°F), an air-temperature rise of 47 °C (85°F) shall be used and shall be maintained during the test.

7.6.2.6 The air-temperature rise shall be established by gradually restricting the circulating-air flow using the procedure specified in Clause 7.4.2.4 until the air-temperature rise reaches the appropriate value specified in Clause 7.6.2.5, +3 °C (5°F). The circulating-air flow shall then be regulated to maintain the appropriate air-temperature rise during the test. Note: The above test may also be conducted by adjusting the speed or air delivery of the circulating-air blower to produce the required outlet-air temperature.

7.6.2.7 For forced air furnaces, the appropriate external static pressure specified in Clause 7.1.7, which shall be measured at the supply plenum, shall be maintained throughout the test.

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7.6.2.8 The following conditions shall be observed and recorded throughout the test: (a) For forced-air furnaces, the air-temperature rise shall be maintained at the appropriate value ± 3 °C (5°F). (b) The variation in fuel input shall not exceed 2%. (c) The burner firing conditions shall remain stable, as indicated by consistent chimney draft, smoke density, and flue-gas temperature readings. (d) For forced-air furnaces, the variation in static pressure shall not exceed 5 Pa (0.02 in water column) from the specific static pressure.

7.6.2.9 The test shall be continued until equilibrium temperatures have been attained, as evidenced by consistent values being obtained for three consecutive sets of readings taken at 15 min intervals. The temperatures shall be recorded at regular intervals throughout the test.

7.6.2.10 The maximum temperatures obtained during this test shall comply with the applicable requirements of Clause 7.6.1.

7.6.2.11 Tests for minimum heat exchanger temperatures shall be conducted with the appliance operating at the minimum fuel input and at the recommended temperature rise.

7.7 Motor rating, air-circulating blowers, and fans 7.7.1 Test requirements 7.7.1.1 The brake load imposed on the motor under the test conditions specified in Clause 7.7.2 shall not exceed the horsepower rating of the motor.

7.7.1.2 When the ambient air temperature at the blower motor exceeds 30 °C (86°F) for fractional horsepower motors (40 °C (104°F) for integral horsepower motors), the motor winding temperatures shall not exceed the maximum values permitted by CSA C22.2 No. 3, and the motor shall be acceptable on a non-interchangeable basis when tested under the conditions specified in Clause 7.7.2.

7.7.2 Test procedures 7.7.2.1 The appliance shall be operated at maximum fuel input, with all controls bypassed to permit continuous operation during the test. The circulating-air blower speed, when adjustable, shall be adjusted to deliver the maximum available air volume. The blower motor shall be operated at rated voltage and frequency. An external static pressure shall be imposed by a restriction symmetrically applied at the end of each outlet-air duct, as specified in Clause 7.1.7.

7.7.2.2 For an appliance having a rated output capacity in excess of 29 kW (100 000 Btu/h), the external static pressure to be used for the test shall be the subject of special investigation.

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7.7.2.3 The required static pressure shall be measured at the supply plenum shown in Figure 2.

7.7.2.4 The static pressure values given in Table 5 shall not apply to special appliance designs. The values of static pressure selected for this test shall be based upon consideration of the equipment design and the intended application.

7.8 Air filters 7.8.1 For the purpose of this test, new filters shall be used.

7.8.2 Where air may bypass the filter medium, cracks and openings around the filter shall be sealed.

7.8.3 The external static pressure, temperature rise, and fuel input shall be adjusted to provide the maximum air flow within the ratings recommended by the appliance manufacturer.

7.8.4 The filter medium shall then be masked to cover 50% of the filter area. Note: Masking tape nominally 19 mm (3/4 in) wide, run across the narrow dimensions of the filter, may be used for this purpose.

7.8.5 The blower shall be operated until the maximum deflection of the filter has been reached. The maximum deflection shall not exceed 25 mm (1 in) at any point.

7.9 Cyclic temperature test 7.9.1 Test requirements 7.9.1.1 An appliance heat exchanger shall be subjected to a cyclic test for a period of 8000 cycles without failure.

7.9.1.2 A failure shall be defined as any opening in the heat exchanger that causes a change in combustion, or any visible crack or opening.

7.9.2 Test procedure 7.9.2.1 The heat exchanger shall be examined carefully before the cycling test is conducted.

7.9.2.2 An upflow forced furnace shall be tested in accordance with Clauses 7.9.2.3 to 7.9.2.9.

7.9.2.3 The appliance shall be installed in accordance with Clause 7.3.2.

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7.9.2.4 The burner shall be adjusted for rated maximum fuel oil input.

7.9.2.5 The circulating-air blower shall be adjusted to obtain approximately 47 °C (85°F) air temperature rise at 50 Pa (0.2 in water column) static pressure with the air filters installed.

7.9.2.6 The appliance shall be cycled as follows, with the combustion-air blower on continuously: (a) for 3-1/2 min, burner only “on”, circulating-air blower “off”. The heat exchanger temperature should not exceed 593 °C (1100°F); and (b) subsequent 3-1/2 min, burner “off”, circulating-air blower only “on”. The circulating-air outlet opening may be adjusted so that the temperature at the hottest spot in Item (a) is reduced to below 93 °C (200°F) within 3-1/2 min.

7.9.2.7 A check for failure shall be made by visual inspection of the heat exchanger every 1000 cycles for the first 4000 and every 500 cycles from then on.

7.9.2.8 At 8000 cycles the appliance shall be operated with both the circulating-air blower and burner on and checked for normal flame pattern and stability.

7.9.2.9 The burner shall be removed and the heat exchanger carefully examined using a suitable inspection light and mirror.

7.9.2.10 A downflow furnace shall be tested in accordance with the method of test specified in Clauses 7.9.2.3 to 7.9.2.9, except that the circulating-air blower may be equipped with a shaft extending through the side of the unit and connected on the outside of the appliance to a suitable motor.

7.9.2.11 A horizontal furnace shall be tested in accordance with the method of test specified in Clauses 7.9.2.3 to 7.9.2.9 with the following adjustments to the duct system: (a) The duct shall extend on the inlet side and the outlet side of the unit approximately 3 times the length of the heat exchanger section (including the circulating-air blower compartment on the inlet side). (b) The outlet-air opening shall be symmetrically restricted in the vertical plane by dampers producing a diamond-shaped aperture. (c) Care shall be taken to avoid reverse flow during the heating cycle.

7.10 Gas passageway leakage test 7.10.1 Heat exchanger leakage test The heat exchanger shall be sealed at the vent collar and the burner mounting flange. A supply of clean air shall be introduced through a flow meter and into the system to pressurize it at 10 Pa (0.04 in water column) (nominal 16 km/h (10 mph) wind). Leakage shall conform to Clause 21 of CSA B140.0.

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7.10.2 Carbon dioxide reading The carbon dioxide reading shall not vary more than 1% nor the smoke vary more than one Bacharach smoke-spot from normal operation as determined by Clause 7.1 when the burner compartment is subjected to the negative pressures that are developed with the circulating-air filter 80% blocked.

7.11 Oil containment test The appliance shall be tested to ensure the suitability of the oil containment feature required by Clause 4.24.

7.12 Rigidity 7.12.1 Integral tanks When properly installed using the means provided, integral tanks shall be capable of withstanding, for at least 5 min, a horizontal pull of 111 N (25 lbf) applied at the top of the tank filled to capacity with fuel oil.

7.12.2 Constant-level valves A constant-level valve not enclosed within the heater casing nor otherwise adequately protected shall withstand a load of 445 N (100 lbf), applied vertically or horizontally in any direction, without the position being permanently altered by more than 3° in any horizontal or vertical plane. If the position of the constant level valve is permanently altered, the tests required under Clause 7.11 shall be repeated.

7.13 Rain test 7.13.1 An artificial rain shall be applied to the roof-jack or flue-gas vent termination installed according to Clause 7.1.4. It shall be applied, at an angle of approximately 45° to the vertical, to the top and sides of the unit in the direction most likely to cause water to enter the enclosure.

7.13.2 The rain shall be applied for 1 h, and at the rate of 3 mm (0.118 in)/min (178 mm (7 in)/h).

7.13.3 The nozzle(s) shall be a minimum of 1500 mm (5 ft) above the unit.

7.13.4 The rate of rainfall shall be determined by measuring the rise of water in a straight-sided pan placed horizontally and completely within the area covered by the rain.

7.13.5 The quantity of water entering the flue-gas conduit or any other individual passageway is not to exceed 2% of that which would enter the conduit or passageway if unprotected by a cap or other means.

8 Abnormal tests 8.1 General 8.1.1 When tested under such abnormal conditions as are likely to occur in service, as specified in Clause 8, the operation of the appliance shall not be hazardous to life or property.

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8.1.2 The abnormal tests to be applied to a specific appliance shall be based on the abnormal operating conditions likely to occur for the type of appliance.

8.1.3 The appliance provisions of Clause 7.1 shall apply when conducting the abnormal tests that follow in Clauses 8.2 to 8.7.

8.2 Abnormal temperatures 8.2.1 The following abnormal operation temperature tests shall be conducted on each appliance at the conclusion of the operating temperature tests of Clause 7.6: (a) Blocked inlet-air: The appliance inlet-air opening or filter shall be gradually and uniformly restricted until the limit control functions. (b) Blocked outlet-air: This test shall be conducted by gradually closing off the outlet-air opening. (c) Disconnected blower: (i) This test shall be conducted by disconnecting the blower motor from the electrical circuit and allowing the burner and other equipment to continue in operation. (ii) This test shall also be conducted on the appliance firing from a cold start.

8.2.2 The test enclosure, the installation methods, and the operating conditions shall be as outlined in Clauses 7.1.10 and 7.6.2, except that all temperature safety limit controls shall be operative and adjusted to the maximum setting and minimum differentials.

8.2.3 Using the procedure specified in Clause 7.6.2.6, the circulating-air flow shall be regulated to establish an outlet-air temperature sufficiently below that required for operation of the temperature safety limit control to allow continuous operation of the appliance when normal equilibrium operating temperatures are being established.

8.2.4 For forced-air furnaces, the appropriate external static pressure specified in Clause 7.1.7, which shall be measured at the supply plenum, shall be maintained while normal equilibrium operating temperatures are being established.

8.2.5 The applicable conditions specified in Clause 7.6.2.8 shall be observed throughout each test.

8.2.6 Each test shall be conducted after normal equilibrium operating temperatures have been established for the appliance.

8.2.7 Each test shall be continued with the appliance cycling on the temperature safety limit control, until equilibrium or receding temperatures are attained.

8.2.8 For each of these tests, the maximum temperature attained during the period beginning immediately following the first shut-off affected by the temperature safety limit control and terminating 1 h after the first shut-off shall be within these temperature limits prescribed for abnormal operation in CSA B140.0.

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8.2.9 For each of these tests, the maximum temperature attained during the 1 h period specified in Clause 8.2.8 at the walls, floors (except for units intended for placement on non-combustible floors), overhead structures, or other combustible surfaces of the test enclosure adjacent to the appliance shall not exceed 122 °C (252°F), based on a nominal room ambient temperature of 25 °C (77°F). Notes: (1) For units intended for placement on combustible floors, the temperature limit specified in this clause applies to the floor beneath and within 915 mm (3 ft) of the appliance base, or plenums and ducts where applicable. (2) The temperature limit specified in this clause applies to overhead structures above and within 915 mm (3 ft) of the appliance, plenums, and ducts, where applicable.

8.2.10 For appliances intended for installation with no (zero) clearance to the surrounding combustible construction of the enclosure, the temperature limit specified in Clause 8.2.9 shall apply to the outer casing of the appliance being tested.

8.2.11 Following the 1 h period specified in Clause 8.2.8 for each test, the temperatures referred to in Clauses 8.2.8 to 8.2.10 shall not exceed the limits specified for normal operation in CSA B140.0. Note: The degree of hazard involved will be the basis of interpreting this clause (e.g., temperature of the components located within the return-air compartment may be considered as most critical due to their location in a circulating-air duct system).

8.3 Simulated wind test 8.3.1 Test requirements 8.3.1.1 The ignition and operation of the appliance shall be safe and reliable under the abnormal conditions specified in Clause 8.3.2.

8.3.1.2 Under abnormal conditions only a momentary pulsation is permissible following ignition and/or shutdown.

8.3.2 Test procedure 8.3.2.1 The appliance shall be set inside a test enclosure built to simulate the configuration of a typical mobile home (see Figure 1). A wind velocity shall be produced by a blower having sufficient capacity to develop a 64 km/h (40 mph) wind. This wind velocity shall be directed across the combustion-air inlet and the outlet of the flue vent simultaneously. The appliance shall be installed with either one side or back wall against the outside wall of the test enclosure at the manufacturer’s recommended clearances.

8.3.2.2 The wind directions and the wind angles shall be in accordance with those shown in Figure 4.

8.3.2.3 The point of measurement (see Figure 4) of the wind velocities shall be taken 760 mm (30 in) from (a) the vertical centreline of the outlet of the flue vent and one-half the distance between the outlet and the roof surface; and

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(b) the vertical centreline of the combustion-air inlet opening and one-half the distance between the inlet and the ground surface.

8.3.2.4 The appliance shall be subjected to wind velocities (a) fluctuating between 48 and 64 km/h (30 and 40 mph); and (b) of 16 km/h (10 mph) and of 32 km/h (20 mph).

8.3.2.5 The duration of each cycle of air fluctuating between 48 and 64 km/h (30 and 40 mph) shall be approximately 30 s. The test shall continue until combustion reaches equilibrium.

8.3.2.6 With the appliance operating under the above wind conditions the burner shall ignite and operate in a reliable manner.

8.4 Abnormal voltage 8.4.1 The ignition and operation of appliances equipped with electrical features shall be safe and reliable at any voltage between 70 and 110% of rated voltage. Note: Refer also to Clause 9 on burner tests.

8.4.2 For the purpose of this test, the rated voltage shall be 120 V for “rated” voltages of 110 to 120 V and 240 V for “rated” voltages of 220 to 240 V.

8.5 Flooding 8.5.1 The flooding test shall be applied to appliances equipped with vaporizing burners.

8.5.2 Fuel shall not be discharged from the burner when the appliance is level and when the fuel in the burners has been increased 19 mm (3/4 in) above the operating level in the fuel level regulating device. In cases where the relationship between the burner and the fuel level regulating device is difficult to determine, then the 19 mm (3/4 in) shall be increased to 25 mm (1 in).

8.5.3 Where the fuel level regulating device is designed to trip the shut-off valve mechanism when the oil in the burner is at a lower level than the fuel operating level of the device, the tripping level shall replace the operating level in the test.

8.6 Flooded pot burn-off 8.6.1 The appliance equipped with vaporizing-type burner shall not create a hazard when the fuel in the burner pot is ignited after a flooded-pot condition has been established.

8.6.2 The equipment shall be installed in the appropriate test enclosure described in Clause 7.1.10.

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8.6.3 The test shall be conducted on the basis of the following procedure. The oil in the burner pot shall be ignited after a flooded-pot condition has been established. The metering valve shall be left open at its maximum setting. Limit controls, when used, shall be operative. The test shall be continued until normal operating conditions have been re-established.

8.6.4 No hazardous discharge of flame or products of combustion shall occur during the test, nor shall any phenomena be produced that would lead to unsafe performance of the appliance. There shall be no deleterious effects to the materials and components of the equipment (e.g., the combustion chamber, the insulation) or to the adjacent combustible construction as a result of the test.

8.7 Power failure 8.7.1 Appliances equipped with electrical features shall continue to operate safely, or in the event of a power failure shall shut down and resume safe operation upon restoration of the power supply.

8.7.2 The equipment shall be installed in the appropriate test enclosure described in Clause 7.1.10.

8.7.3 No deleterious effects to the materials and components of the equipment (e.g., the combustion chamber, the installation, the electrical components) or to the adjacent combustible construction shall occur as a result of the test, nor shall any phenomena be produced that would lead to unsafe operation of the appliance.

9 Burner tests 9.1 Vaporizing-type burners Vaporizing-type burners provided with appliances shall meet the applicable requirements of the test section of CSA B140.1.

9.2 Atomizing-type burners Atomizing-type burners provided with appliances shall meet the applicable requirement of the test section of CSA B140.2.1.

Table 1 Maximum torque for screws (See Clause 4.1.5.)

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Screw size

Torque, Newton-metre (pound-inch)

No. 8 No. 10 1/4 in 5/16 in 3/8 in 7/16 in 1/2 in 9/16 in

2.3 (20) 2.8 (25) 11.3 (100) 22.6 (200) 40 (350) 62 (550) 90 (800) 136 (1200)

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Table 2 Thickness of plain carbon steel for various sizes of appliances (See Clause 4.11.1.) Rated output capacity, kW (kBtu/h)

Minimum thickness, mm (in)

Manufacturer’s standard gauge

Up to 22 (75) Over 22 to 58 (75 to 200)

1.06 (0.0418) 1.34 (0.0528)

18 16

Table 3 Thickness of heat exchangers complying with the cyclic temperature test (See Clause 4.11.1.) Rated output capacity, kW (kBtu/h)

Minimum thickness, mm (in)

Manufacturer’s standard gauge

Up to 15 (50) Over 15 (50)

0.683 (0.0269) 0.785 (0.0309)

22 20

Table 4 Minimum thickness for integral tanks (See Clause 4.19.11.) Capacity of tank, L (Imp. gallons/US gallons) Up to 11.4 (2.5/3.0) Over 11.4 to 22.7 (2.5 to 5.0/3.0 to 6.0) Over 22.7 to 41.0 (5.0 to 9.0/6.0 to 10.8)

Minimum thickness Gauge no.

mm (in)

26 24 22

0.455 (0.0179) 0.607 (0.0239) 0.759 (0.0299)

Table 5 Minimum allowable static pressures in duct systems (See Clauses 5.2.1, 7.1.7, 7.4.2.5, and 7.7.2.4.) External static pressure Temperature of outlet air determined by function of limit control Input to forced-air furnace

Above 74 °C (165°F) 74 °C (165°F) or less

16 kW (55 000 Btu/h) and under Over 16 kW (55 000 Btu/h) to 23 kW (80 000 Btu/h) Over 23 kW (80 000 Btu/h) to 29 kW (100 000 Btu/h)

25 Pa (0.10 in wc) 30 Pa (0.12 in wc) 37 Pa (0.15 in wc)

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50 Pa (0.20 in wc) 60 Pa (0.24 in wc) 70 Pa (0.30 in wc)

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Ceiling panel Side panel

CL 1.8 m (6 ft) min.

2.1 m (7 ft) min. Floor panel

1.8 m (6 ft) min.

2 × 6 Nominal 13 mm (1/2 in) sheathing

2 × 6 Chassis — full length of floor 1.2 m (4 ft) 2.4 m (8 ft) nom.

600 mm (2 ft)

All panels to be 3/4 plywood or equivalent No framing or structural obstructions in appliance or wind test zones

900 mm (3 ft)

900 mm (3 ft)

900 mm (3 ft)

300 mm (12 in) min.

Figure 1 Test enclosure (See Clauses 7.1.10.7 and 8.3.2.1.)

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Y X

1.2 m (48 in) min.

Z

Position of hole for static pressure measurements

300 mm (12 in) min.

Plane of outlet-air temperature measurement thermocouples

A B

Notes: (1) Dimensions X and Y shall correspond to the dimensions of the outlet-air opening of the appliance. (2) Dimensions A, B, and Z shall correspond to the manufacturer’s recommendations. (3) The length of the duct shall be sufficient to extend (the inlet where necessary or) the outlet duct opening the outside of the unit enclosure. The cross-sectional area of the test duct shall be found using the following formula:

A=

1.429 × Ho T

where A = cross-sectional area of test duct, cm2 Ho = rated input of the appliance, W T = temperature differential of the inlet and outlet air, ºC or

A=

0.117 × Ho T

where A = cross-sectional area of test duct, in2 Ho = rated input of the appliance, Btu/h T = temperature differential of the inlet and outlet air, ºF

Figure 2 Test duct design details for forced-air units (See Clauses 7.3.2.1, 7.3.2.8, 7.6.2.3, and 7.7.2.3.)

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2X X

5 thermocouples

Cross-section of outlet-air duct

Figure 3 Details of thermocouple placement in outlet duct (See Clauses 7.3.2.3 and 7.3.2.4.)

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45°

Wind angle Front

Plan (top) view

30°

Roof-jack flue-gas vent or air intake

15°

15°

C

D

M

L 1/2 L

B

A 30° M Intake or throughthe-wall vent

A

30°

1/2 L L

Air-inlet opening

Wind direction A

Wind angle degrees 90

A

45

B

90

C

90

D

90

M E at 90°

Elevation (end) view Notes: (1) Tests with wind direction E are required only when an air inlet is intended to terminate below the vehicle. (2) M = point of wind measurement.

Figure 4 Wind direction (See Clauses 8.3.2.2 and 8.3.2.3.)

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Annex A (informative) Calculation of air-free sample Note: This Annex is not a mandatory part of this Standard.

Calculations for air-free correction of the carbon monoxide test (see Clause 7.2.2.7) may be computed using either the oxygen or carbon dioxide method below: (a) Carbon dioxide method: Corrected % of CO = %CO × CO2U/CO2T where %CO = CO reading taken during the test CO2U = ultimate CO2 for fuel used CO2T = CO2 reading taken during the test

Note: Instead of %CO the result may be taken in ppm (parts per million) with no effect on the result.

(b) Oxygen method: Corrected % of CO = %CO × O2B/O2T where %CO = CO reading taken during the test O2B = maximum oxygen per cent at the air intake to the burner (normally 20.8%) O2T = O2 reading taken during the test

Note: Instead of %CO the result may also be taken in ppm (parts per million) with no effect on the result.

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Annex B (informative) Marking translations Note: This Annex is not a mandatory part of this Standard.

English

French

4.3.8 REMOVAL OF THE VENT MAY ONLY BE CARRIED OUT BY A QUALIFIED TECHNICIAN — SEE MANUAL

LE CONDUIT D’ÉVACUATION NE PEUT ÊTRE DÉPOSÉ QUE PAR UN TECHNICIEN QUALIFIÉ — VOIR LE MANUEL D’ENTRETIEN

5.2.1(m) A CLEANOUT BRUSH AND/OR SCRAPER IS AVAILABLE FROM THE APPLIANCE MANUFACTURER

S’ADRESSER AU FABRICANT DE L’APPAREIL POUR AVOIR UNE BROSSE OU UN GRATTOIR POUR FINS DE NETTOYAGE

5.2.1(p)(i) CERTIFIED FOR USE IN A MOBILE HOME AND RECREATIONAL VEHICLE

CERTIFIÉ POUR ÊTRE UTILISÉ DANS LES MAISONS MOBILES ET LES VÉHICULES DE CAMPING

5.2.1(p)(ii) CERTIFIED FOR USE IN A MOBILE HOME, A RECREATIONAL VEHICLE, OR A SINGLE-STOREY STRUCTURE

CERTIFIÉ POUR ÊTRE UTILISÉ DANS LES MAISONS MOBILES, LES VÉHICULES DE CAMPING OU LES BÂTIMENTS À UN SEUL NIVEAU

5.2.4 THIS UNIT APPROVED FOR INSTALLATION ON COMBUSTIBLE FLOORING ONLY WHEN INSTALLED ON SPECIAL BASE PART NO. _____

APPAREIL APPROUVÉ POUR INSTALLATION SUR PLANCHER COMBUSTIBLE À CONDITION D’ÊTRE FIXÉ SUR UNE BASE AYANT POUR NUMÉRO DE PIÈCE _______

5.3.1(a) WAIT UNTIL THE BURNER IS COOL BEFORE LIGHTING

ATTENDRE LE REFROIDISSEMENT DU BRÛLEUR AVANT D’ALLUMER

5.3.1(b) IF THE BURNER IS FLOODED, REFER TO THE OPERATING INSTRUCTIONS

SI LE BRÛLEUR EST NOYÉ, CONSULTER LA NOTICE D’UTILISATION

5.3.1(c) DO NOT OPERATE WITH OBSERVATION DOOR OPEN or FRAGILE COMBUSTION CHAMBER — CONTACT WILL RESULT IN DAMAGE

NE PAS METTRE EN MARCHE SI LE REGARD EST OUVERT ou CHAMBRE DE COMBUSTION FRAGILE — TOUT CONTACT CAUSERA DES DOMMAGES

6.2(a) THE INSTALLATION SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION

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French

6.3(a) READ AND SAVE THESE INSTRUCTIONS FOR REFERENCE

LIRE ET CONSERVER CETTE NOTICE POUR FINS DE RÉFÉRENCE

6.3(d) DO NOT USE GASOLINE, CRANKCASE OIL, OR ANY OIL CONTAINING GASOLINE

NE PAS UTILISER D’ESSENCE, D’HUILE DE CARTER, NI AUCUNE HUILE CONTENANT DE L’ESSENCE

6.3(e) USE A FUNNEL, FLEXIBLE SPOUT, OR OTHER SUITABLE MEANS WHEN FILLING AN INTEGRAL TANK

UTILISER UN ENTONNOIR, UN BEC FLEXIBLE OU UN AUTRE MOYEN APPROPRIÉ POUR REMPLIR UN RÉSERVOIR STRUCTURAL

6.3(f) DO NOT ATTEMPT TO RESTART THE BURNER WHEN THE BURNER OR HEAT EXCHANGER IS HOT

NE PAS TENTER DE RELANCER LE BRÛLEUR LORSQUE LE BRÛLEUR OU L’ÉCHANGEUR DE CHALEUR EST CHAUD

6.3(h) ALWAYS KEEP THE OIL SUPPLY VALVE SHUT OFF IF THE BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME

GARDER TOUJOURS LE ROBINET D’ALIMENTATION DE L’HUILE FERMÉ SI LE BRÛLEUR EST ARRÊTÉ POUR UNE PÉRIODE PROLONGÉE

6.3(o) DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE

NE PAS DÉMARRER LE BRÛLEUR SANS QUE LA PORTE D’ACCÈS AU SOUFFLEUR NE SOIT FIXÉE EN PLACE

6.3(s) NEVER BURN GARBAGE OR PAPER IN THE HEATING SYSTEM, AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT

NE JAMAIS BRÛLER DES DÉTRITUS OU DU PAPIER DANS LE SYSTÈME DE CHAUFFAGE NI LAISSER DU PAPIER OU DES CHIFFONS AUTOUR DE L’UNITÉ

6.4(g) DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED, WHEN THE APPLIANCE IS FULL OF VAPOUR, OR WHEN THE COMBUSTION CHAMBER IS VERY HOT 6.4(h) DO NOT TAMPER WITH THE UNIT OR CONTROLS — CALL YOUR SERVICE PERSONNEL

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NE PAS ESSAYER DE DÉMARRER LE BRÛLEUR LORSQU’UN EXCÈS D’HUILE S’EST ACCUMULÉ, LORSQUE L’APPAREIL EST PLEIN DE VAPEURS, NI LORSQUE LA CHAMBRE DE COMBUSTION EST TRÈS CHAUDE NE TOUCHER NI À L’UNITÉ NI AUX DISPOSITIFS DE CONTRÔLE — APPELER LE DÉPANNEUR

March 2006

Proposition de modification

Proposal for change

N‘hésitez pas à nous faire part de vos suggestions et de vos commentaires. Au moment de soumettre des propositions de modification aux normes CSA et autres publications CSA prière de fournir les renseignements demandés ci-dessous et de formuler les propositions sur une feuille volante. Il est recommandé d‘inclure • le numéro de la norme/publication • le numéro de l‘article, du tableau ou de la figure visé • la formulation proposée • la raison de cette modification.

CSA welcomes your suggestions and comments. To submit your proposals for changes to CSA Standards and other CSA publications, please supply the information requested below and attach your proposal for change on a separate page(s). Be sure to include the • Standard/publication number • relevant Clause, Table, and/or Figure number(s) • wording of the proposed change • rationale for the change.

Nom/Name: Affiliation: Adresse/Address:

Ville/City: État/Province/State: Pays/Country:

Code postal/Postal/Zip code:

Téléphone/Telephone:

Télécopieur/Fax:

Date:

J’accepte que la CSA conserve et utilise les renseignements ci-dessus afin de faciliter la réception de mes suggestions et commentaires.

I consent to CSA collecting and using the above information to facilitate the collection of my suggestions and comments.

Consultez la politique CSA en matière de confidentialité au www.csagroup.org/legal pour savoir comment nous protégeons vos renseignements personnels.

Visit CSA’s policy on privacy at www.csagroup.org/legal to find out how we protect your personal information.

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ISBN 1-55436-100-1