Haynes Chevrolet & GMC Full-Size Vans Automotive Repair Manual 1563921979, 9781563921971

Citation preview

24080

Q MCTtNJ.-SIZE VANS 968 thru 1996 -cy4 inline,

4.3L V6 and

V8 gasoline engine models

Autdmoilve Bepi^lMmuiisA

Digitized by the Internet Archive in

2010

r

http://www.archive.org/details/chevroletgmcvansOOpfei

Chevrolet

&

GMC Vans

Automotive Repair

Manual by Don Pfeil and John H Haynes Member

of the Guild of

Motoring Writers

Models covered: Chevrolet and

GMC Vans with gasoline

V6 and V8 engines Manual and automatic transmissions inline 6-cylinder,

1968 through 1996 (4Y13- 24080) (345)

V

AifTOMOTIVE

^X

l&^^^i

MENDER

Haynes Publishing Group Sparkford Nr Yeovil Somerset BA22 7JJ England

Haynes North America, 861 Lawrence Drive Newbury Park California

91320

USA

Inc.

k^m^^o

Acknowledgements

We are grateful for thie

fielp

and cooperation

of the

General Mo-

tors Corporation for their assistance witfi technical information,

certain illustrations

and vehicle photos, and the Champion Spark

Plug Company who supplied the illustrations of various spark plug conditions.

©

Haynes North America,

Inc.

1987,1989,1991,1992,

1994, 1996 With permission from J.H. Haynes

A book

in

Printed

the

in

& Co.

Ltd.

Haynes Automotive Repair Manual Series

the U.S.A.

reserved. No part of this book may be reproduced or transmitted In any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright

All rights

holder /

ISBN

1

56392 197 9

Library of

Congress Catalog Card Number 96-76563

is made to ensure that the information in this correct, no liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.

While every attempt

manual

is




2400 rpm,

@

2400 rpm,

inch)

1

2

0° (S) 4 On-hg, 10° 8° BTDC

AC-R45TS (0.045

°

@

@

1

600 rpm,

1

6

°

@

2400 rpm,

1

6

° (S)

2400 rpm,

1

6

°

8 in-hg

inch)

1103353 ° (S) 1 00 rpm, 2 ° (S) 1 600 rpm, 22° (5) 4600 rpm 0° @ 4 in-hg, 20° (S) 10 in-hg 8° BTDC AC-R45TS (0.045 inch) 1

1

1103286 ° @ 1 00 rpm, 1 2 ° (S) 1 600 rpm, 22° (S) 4600 rpm 0° @ 4 in-hg, 18° @ 12 in-hg 1

.

@

2400

rpm,

8° BTDC

AC-R45TS (0.045

inch)

(Federal)

number

advance .... vacuum advance centrifugal

ignition timing at idle

.

.

.

spark plug and gap .... 250 cu in inline (California) distributor

4200 rpm

inch)

1103302 0° @ 1100 rpm, 12° @ 1600 rpm, 16° 22° @ 4600 rpm 0° (S) 6 in-hg, 15° @ 12 in-hg 8° BTDC

vacuum advance

distributor

1

@

(California)

distributor

1980 250 cu

1

1

vacuum advance

in

inch)

(Federal)

centrifugal

350 cu

4200 rpm

1103372 2 ° @ 1 600 rpm, ^6° ° (S) 1 00 rpm, 22° @ 4600 rpm 0° (5) 4 in-hg, 14° @ 8 in-hg

vacuum advance

V8

@

° @ 50 rpm, 1 7 ° @ 2900 rpm, 22 ° 0° @ 4 On-hg, 10° @ 8 in-hg 4° BTDC AC-R44T (0.045 inch)

.

.

spark plug and gap 350 cu in V8

4200 rpm

1103375

.

.

@

1103369

vacuum advance

in

rpm

inch)

0° @ 1200 rpm, 8° (S) 2000 rpm, 20° 0° (S) 3 in-hg, 16° @ 6.5 in-hg 6° BTDC

vacuum advance

350 cu

@ 4200

(Federal)

number

distributor

Engine electrical systems

number

advance .... vacuum advance centrifugal

ignition timing at idle

.

.

.

spark plug and gap ....

11 10717/1 110755 0° @ 1 100 rpm, 14° 0° @ 5 in-hg, 16° @ 10° BTDC

AC-R46TS (0.035

(S) 1

2300 rpm, 24
v:l. Tirto Maiima an models 85 mm

'84

Vans 4

Ihm

'89

Pkk-upa/PalMlndar gas models Pulsar all models '83 mm 86 Sentra all models '82 mm '90 Sunza all models 62 thm '90

mm -93

'80

Bravada

-

see

Listings

Shown

witri

upOated

an astensk

to

1

(')

include later

59

Beetle

351 221

Accord CVCC all models 78 Ihm 83 Accord it medals '84 thru '89 Accord al models '90 mm '93 Chdc 1200 sll models 73 Ihm 79 CMC 1300 4 1800 CVCC SO thm 83 Chile 1800 CVCC sll models 75 thm 79

Inc.,

all

'74

d

models '82 thm '81 models 75

mm

88

Cudaas CIsta sse GB4ERAL MOTORS (829) -

Cutlass Supreme

-

CM (1671)

see

D*na 88 see 8L/0( Fi^sin RWD (ISSI) Delta 88 Brougham see BUICK Full-sue FWDdSSl). RWD(1S27) OelU 88 Royale > see BLKCIC Full-size RWDI1SS1)

'81

mm

4 Kannann Ohia 54 mnj

d

'79

mm

81 gasoline models '74 Rabbit. Jatu. Sciroeco, 4 PM-up gas

Dasher

-

mm

—- —

Oor k-v

'8-1 models 77 Transporter 1800 48 models

•

'88 thm '79 Transporter 1700, 1800 4 2008 -72 mm -79 Type 3 1500 4 1600 -63 thm T3 Vsnagonda/'-cooledmodels'aOmm 83

062 226 084 1029

-

-

FIrsnza

•

see

GENERAL MOTORS -

(766)

see BUICK

Fal-SB» RWD 0551). FWD (1S27) Ninety ei gli l Regency Brougham - see BUKK FuH-sim RWD (IS51) Omaga see PONTIAC Phoanu (551;

eGEfBiAL MOTORS (2035)

883

504

diesel

all

models 74

mm '83

PONTUC T1000

- see CHEVROLET Chevsfte (449) - see GENERAL MOTORS (786) see GENERAL

J-2000

8000

MOTORS

VOLVO 120,1 30 Saftsa 4 1800 Sports '61 Ihm -73 Series all models '86 thm -74 -90 Seriaa al models 74 Series a models 75 thm '82 4 760 Series all models 62 thm 88

203 129

140 240 280 740

-270

400 -1550

mm

i

SPECIAL MANUALS Automcdve Body Rapaa 4 Panbng Marul Autontotive Electrical MarsMi Automotive Emissions Control Manual Automotive H«ating 4 Air Conditioning Manual Chevrolet Engine Overhaul Manual GM 4 Ford Diesel Engave Repav Manual Ford Enginr Overt\aul Manual Fuel Iniection Manual Holley Carburetor Manual Sntall Engirie ftepair Manual SU Carburetors tioi 66 Weber CartMjretors mru 79

1479 1854 1687 1480 1762 1738 1783 482 2089 1888 299 393 300

Zanlth/Stromberg

CO

Caftaaaaors

(829)

indicate model coverage as ol this printing These titles will be penodically model years consult your Haynes dealer lor more information

Haynes North America,

TR7

-

Cutlaaa

Vtlasaa al models '82 Ihm 74

Spitfire

CHEVROLET S-10 (831)

see GENERAL MOTORS (1420) Custom Cruiser see BUICK FuB-saa Calais

(420. 831. 345. IS64)

'

GT8 4

238


al mode« '69 Pick-«p al models '79 thm "92 Previa all modsls '91 thm '93

304

M

Marina 1,8 models '71 Ihm '78 Minor 1 000 sedan 4 wagon 56 mm '71 (Austin)

'83

'71 thm 74 Galea Raar WkaalDrioa'71 thm '85 CaHea Front Wheal Ortna -88 Ihm '92 CaHca Supra aa mooels '79 «im '92 Corolla al models '7S thm '79 Corola rear aliael dn,« modak '80 mm '87 Cofola tont slhed dnve modak -Sf mm -92 Corona Teroal aa 'nodals '80 mm 82 Corona all models 74 mm '82 CresaMa all modes '78 Ihm '82 Land Crulaar al models '68 dim 82 MK II an 6 cyl models '72 Ihm '78 MR2 « modsls 65