284 9 40MB
English Pages 288 [281] Year 2002
HAYNES SERVICE & REPAIR MANUAL
GSF600 & It
'95 to '01
Suzuki GSF600 & 1200 Bandit Fours Service and Repair Manual by Matthew Coombs & Phil Mather i3367·288-9JVoJ1
Models eoverKi GSFSOO (Bandit N 600). 599cc. UK 1995-on GSF600S (Bandit S 600). 599cc. UK and US 1996-00 GSFt200 (BancIt N 1200), 1157cc. UK 1996-00 GSFI200S (Bandit 5 1200). 1157cc. UK 1996-on, US 1997-00
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Chapter 2 Engine, clutch and transmission Contents
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2- 2 Engine, clutch and transmission
Specifications - 600 models
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jPh Jh!
IHlIi
!""I iE .. olO
I ゥセ@ i ! I jlHHi I 'I セ@ t I fgI"II-N IlId end of uch oomoI>oft t_ ..oh _ ..... 'ho "'-""lOot 1 ItfOW
on , ...., hoo",' c......".11 on
,...
セ@
0Qf0C ..... . . " . .
point
._It
diroctIJ at 1M
gHI _ _ lMIghIof_ ......-II _ ...... . onIa""",1or"
of Iho com _
11 . • 00 Check Iho _
. " ' _ . hwo'. on • ..".,..oIdo1, .....' 011 tho k>u0 eornohaft jo II of "'" '..
Stope 10 ............
........ no
セ@
• I ;' _
_
on
"-1fUl""'" boll 10 wlltodt_ ... _
r
•
•
セ
Q ⦅NBG@
d",","'"
0'
,1>0
1" ",1,. _ . ) and
11.38b • . • ong t>oIt 0"" . . . . セ@ to 11>0 ..""..,. _in!! _ _ at tho boi ..illg of 'he Chaptor I ... lII",tr. _ I.
"..02 • ..
- . . tho 8 mm t>oIt Irom , ... 0lIf1in.
。イMiケNウセAヲャッ@
1
e.u-: Tho セ@
Thoc,.--. _ _ l>e-..s _
_
to ..... _ _ セ@
mm _
r1IM _ - . . . . . IOU" 10 ..... pIOin r"IUb """
N@
SIacIor to tho I"OgIWot
2- 24 Engine, clutch and transm ission
LiII
off _ c"'''' ⦅セ@
-
foII. l.Inooaww tho boll "" the セ@ '" to ........ .... '- ' _ セiッイ@
n.1oMeI_ セ@
ケッオ
G セ@
oylindOIoco -
M_.
8 UIt _ _ 011 _
darnage ,.,. H&/lrog
bIocIlock lor signa of INk..,.. whicft couICI Flo .... to QセB@
indIco'. "'''pogo.
ChocI< " " ャ。
エ セ@
Sec"""
'" the cyIro0 ".., 1g 11 セ@ io 100M. """""" lito - . . lrom MdI """ 01 , he セ@ !>loci< ( _ 1....... _ 12"1. 11 eltho< """"" to be mitoIng 11 io prot:eIy """'" In thO'......-- Of tho セ@
"'*
-
1 0 _ _ tho 0--rIn0 . - ; l . . . . iIIuorttionj. 11 Chock , he セ@ _ セ@ and !N1;ng wrltoM "" ,he cyt;OOO< _ and
セ@
...
!>lock
(a..
Lob1cat. "" cyIino1II cyIIndO< ....a and _ moting ッNオイヲセ@ .... ct..vo . ...... 101 IN . I\W _ _ . . . ill< ... セ@ ... one! bgj'rten
_ ....... _ ... 11\*0 . . .
2
セ@
"
.lItio ••• 1imolol1>W_ Mq ... 1_ Hlu . ... U.... t:l...5bl to I""
..... rw- ... ....-_ ..... '" ... I
·'cd " " -
セ@
'lol' セ@
_ _ _ w_ . t 2 0 0 _
ᄋセ@
I i
j
i セ@ セ@
f
Hit:
I l'i
II•
JH1
i.
t> j 1=1
Ill' I Iii •
Ii *It ..:.1 iI iti hi;
.rJIU,{
hセ@
>
"II1Oj-' 'I H •
•• 1 .. l.! o! ヲセAャG@
セゥ@
ッ Nセ@
•
I
'i'f'" ? NU
I
iM セ@ wゥiーャセエュ
•
'Iii! . 1 j, !'.. .. _、ャセLィAエhゥ
iGAャゥイエjセヲ@
ャGiMセ@
II'
.r.tl
セ@ [,"-I
セ@ セュャゥ@
'I;
A オヲエィN@
I
-
'f-tlli l.l!l'l, t 1.-
ゥ ゥセQエiG@
IHl'hl f セAi@iilolillilJ, 11!IHjU hll' !!Ir r't!l! l. Ill. ii 111m! i L ;lid,!H h'h!11!"";h.,,
tIl
lIft
'111'1 1ft'll . i, !!I"-' ithHnH tD1 HI I
0
h - "! A ヲセゥ@ i U1 : i i;! lah
! セ セ@ セュゥhィ@ I I' ili ! BNセ@
!
I ,
! i1iHfiiili • rI'I" 'III'
I!I'IWH
i"lll"...
, •
N N
•c
i セ@
•
•
セ@
lP'!
I tUI{lllfil
l
'Ill セ@ hljZllt
fill ,Hl!it!liifil;iji
.. ., .......
"''''''2 ;:
iセャ
Ilil L lJl!i,IIH I,m III 'Iii 1
HuUluil! セ@
J
IZ . II ...
i
i ijャセAゥQ@
ヲコセ@ 'illl,!!1 ゥセA@ 1!1'I;Z! J Ilr '11fT f i , ii i!fl! 81i
iェゥ ヲ ャェゥヲAセエNZj[@ Aャ ャ ャセjAi
2- 28 Engine, clutch and transmission
.-
A
B \
\ 11.18 - .
-... ""..-.;;.,,_. "'!nO guiON (al bOCto onds _ "" """'''' "'!nO guI&n ッー」
ャ セ@
セ@
hN u.ggod """
musl boo roplOCed ........ pi&OO Iho &pring セ@ "" a I\ot _ _ chock セ@ for bond "" piocing • """ セ@ セ@ 1- _ _ t· n 1100 t>or>O in ony opting 1I.' c.,h... _ ""'" セ N@ Tho Opring ' onsion _ ..... boo checked by "",.suring , .... """""" 01 """gIlt _ to セ@ ..", I!rtoII to • partlcul.. Iongth. K tho ... elght 'OQO>irod 10 000,,,,_1100 op,+og to "" opodIIod セ@ • 「ッ
orM lor ",oClg セ@ operation. :1'1 K!he Inopoe!Ioto IndIcoteo that no """"""" wOO< It roquirod, " " ' . _ oomponont. em In " " _.
boo _
Reauembly
._In '"
22 Unieu • ...". _ "" ".,1ormod , IloIII ... do IN joO. e."..,
the _ ' : ro. 00 ... _ _ _ _ _ """'" _01 _ ... _ c 1 t h e m g _
'Onoo the セ@
110 ... _
........ 0 _ , fI/'Id dry ,,,.. セ N@ If the kIoonUlicaliOo prOYlouo.l')o __ _ ""_ the pioton. セ@ 011. _ be"," \0 the.,..,...." icIonIiIy. _ ....
--
. . .. ....."...- boIow the 01
• CIroUIy NpecI ..:II piolOn
mg 00to< _
_ .......... thepin _ _ .tno .. _ . NonnoiI pioIn _ _ _ . . _ _ _ ""the _ _ c1 ....... セN@ __ ⦅セ@
セ@
_ _ c1 ... lOPq the 0IdrI1o 0C0fed ... ocYIIo ,.... the ring for tN _
_
1I'oO . . . . _ .. ,110
, .. I:r. ....... pin IAI ................ fill
⦅NLセ@
51. CI>od< __
(000 Stolp
If the • _ _ _ セN@
セ@
00'-" than
N@セ • 001.
_ _ _ IIIr. - . ........... tho pioIn _ pin
⦅セioBMr@
セN@
セN@
"'II
_ """"''''' in • mol.,. to ........... ....... ."", the ーiッャセ@ the pistoM IN"
_
,2
Ioworn _ _ bei,,'
,
ChocI< IP>O pioIon"",- . t' . . . . . . by
.... tN _ _ S--I5)_tN
ii
pioton - . .. "'P...... ..:II pio"'" セ@ _ I O ... _ ......... - . . t h e 15.0 mm up from .... bclt"", 01 tho _ ...., .. "". to the pIoIoi\ !WI ..i> 1_
セBMLNG .....--boronfot()fj pin. ,he piot"" pin ond IN ccrv.cIing JOt od!,Jo ot , M houoing with _ 11'*1' ..--. Similarly cMck fOf WAr bet .. _
rongo.oo. 01Il10 pIoWI pia _ _ ..... _
t .... .,.,.. in tM
""'tee et ...,."
r...
.,.,..""" ....11_ 「・セ
N@
2lI ChodI I>HtInQ oM ..... rat.oiner plot. _: _ !>ock tho taboa "" ItII _
pt. t. bOfts. th.n ""..,...... , .... bolts and (.- - . - . . RQNセ@ Mil - " " y Io1!0 セ@ and ....... ..... pI-., Bond ItII . - op . . . tho _
bl·
tI>t
セN@
om.. " new _
bel!
!Io'. '" locO. tI>t bCItI in セ 101
ong;no sprockat ... _
セ@
N@ InatoI tho
5•
30 Of, 600 _ 'nopoocO ItII dUtch _ acruoti"", mecIIar.iSnI milt Il1o Nセ@ .prOCk. ! 00_ II
セN@
Check tM
--.
OoCIuoting mocl>anf.m lor s mooth Of*otkMI and ony .o;,n. ot ..- or dIomIgo. UnOCtO'Wl thg lhe
2
2-40 Engine, clutch and transmission
engine, clutch and transmission 2- 41
- . . ----.g-.. .... -...".,.. -.. セ」⦅
N@
maKing ..... I' Ioca'.. corroct/y
⦅B
cMセ
L@
lit ...., .. '''' cluIC/I . - _
セN@
1igtII..,
セ@
セ@
. - OIl "'" tIonItwo
_ .... ti .... , I I ' • .--"", _ _
.... . e
"." . . . " ... It-. ................... _ IigfrIatI セ@
1>0lIO
t_ _ _ '*'I.
."
. . - . . " " セ@ " " _ MIl _ _ • IftrOIqI "'" 01 _ _ ....... 1npo the _ _ ...... 01 the
__ 10_ . . .w_........... _ _ ""'"
_
I
u--... ....
d_ ... _ _ .... """ Iho .... ""'" Iho 0lIl1'1 • "'*'llfIft .... •••......... (_ .. セ@ ....... セ N@
boll ..... _
. . . . . - . . . _ _ • ."...... yooA"
rarnoWog Iho ....... tim セ@ _ tho 0I\III on IKIO _
.... セ@
セ@
own toooIoro
can be oonte''Y
_ ,loti.On_ . ........... it-.. It"", opMO underSide of tho _ I_
OVerhaul
ooot_
"""*
lifted) _
on セ@
C.ulion:rv.""'7I/:IIjI, MNAiケッャヲ^エ⦅キセュオウ「・@
エィッ⦅セ
N@
セ⦅@
_In _con_.1ion _p"",_'_01 """"""_IS. '19fIeOsII' dNn"- __ '"
1M
セ@
.,.,.,.",
Removel 3 セ セ
L@
"""""" tho _
"-, • looMon , bo,JI
"*" I"f'Iirmr (.....
.1>Ose I,,,,,, ,.... mu'.
r>OIing セ N@
セ@ washors ao MW
_
t_
01 tho _
Discard .".
,,-' ....," "'" 2
DiIrp'>..,,, pjItI0_
-
11 I I . . . - thO _ _ puoIYod. " -
_
Re mon'
01 thO
bOOt !rom the _
the _
t
_
""" ,.,. .,.,.,.,
_
セ@
001._."
""' n •0.,;..., . - dOri-1o' .. _ _ 'ot.II. _
_._ .....__ ... -
,,",'" ' ...... ' t .. _ft..,O 1*"11 """""'1iY d __ to _
In
SpociIicltlono s.oI1 ....,
セL@
1_ Ulul tratlonl·
PIIJ
I . , . , DIll _ _ •
..-.:I Of _
... " ..... _ _ _ セ\iゥッQwョ@ ... ..,....,. DiocIoom into 11>0 mItt • ..,....... moIO/!s
•• '"' - . from
ttoo
'YO'''''. _
ClQCWOO"" _ _•
-. Wor • • •
&.
u. . . __
_ _ . IwIM"....,. _ " . ,.".,.,. . 1 • 1c.....tog
s' UoMf _ _ ...._ opw.g __ oo """' _.... _ __
ーimLBセ
N fiBG@
MW
"""'
1_
DoooI)o セ@
..... _
. ....._.....
MBッケNセ h _ _
No ..: 1loe Q
S-
22 CUIt.:h . t ' *'11 (1200 models)
7a-.- ...."""' piMon _ "'*'" .... _ piMoR_.
--..,..,........,. c .. ,." ..
........ _
セ⦅@
'*"-'._ _ ",_
00> ,..." _ _
セ@
1M do.oo!
_
..... ... ......
"""'000 , , _ ..... . . -
"'A ........... _.,
".,.,
, _ _ "" """"" .... Soo::IIon '812 $NIl " " ..... 1 1 ............... WcrIoIoog
_.,'II ...... .:r1>l.t>tllM .... .,....,.... 0I
"" .... Wt· _ _ aI thO ....... ..--.w ttoo セ@ IInio.ago """ pioOd'o !>OIl _
101" oIgnI of _ . nicg Ood bumo and . - oy6n0
powla, I'Ioce '0. elm on • t:o«\CfI 00d !he po""" noIIno;I ""'" tt...,.
corel..,. _
...., "'* ...., """""'" セ@
セi@
in 11>0 c."I1.
Inspection 7 ins;>OCl to. onall c.ntrolio!ng opring lor 11IIiguo, wur or daIDal/O. セNL@ " I' Doo ,opIoctod. _ Oheck!hot Iloo opr1ng locating pin In tho cr..,1JI セ@
Iloo opIInes Of _ .. 1M """II mu .. Doo ,opIoc.d. AI." セ@
_!too condilion 0411>0 _
ail _ in 11>0 loIt·h.ond sid. 0 ' tho C,."kcaM. II II ia /•• ""
.1_ 10
tho
Ito
セBi@
..."... oiI.bss - . Iho _,,*,Iefr g ('ic,;on
crank""'"
CkIIcn "",n _ , 1 0 _ .. "..,..01011. Blow Iflerndry. 12 _ tho $!;Vt. N. IotA, onto ..... ourflIOII . . - tho .......
_
""'1
( - . _ _ I. Awl\'
ッヲエィ・セ@
non·.,....,.....01,tho _ _ .....oh
I ouI' aoI. comprund to tho _
t"'"ten ,M 00. .. Dolt, ....,yy n I -ooo/y
k
セN@
"'brio". tho ',.....miMion
.... " •• _ , , , . "''''" .... r... "", .... tho セッエN@ @セ around the-.go.
of. Ihon ........... oooIO mating """""'- ot Iho __
MIlan!
セ@
""* .... ..._ t o f _ t .. It _ _ out_
C.IJUorI, 00 flO!
Mセ
_f1\ICt oil " " -_10...,. . 00 ""* ""' flO!
セBGMN@
_Ion", '-
21 Cl\.ck again ma' ...
J>OSit"""
of",.
era n 」ッュセ@
11>0 boMlng _ . oro .1lI o",roe1/)' Ioco'od in ,he """or pwtioularfy that
","nkOl" "*,,, CoretuIly Install tl>o """_ cra_ ott."'" no.""11"""' 9 and 111 (USing no .. ..... W セN@ and that tI>O rigI1o 6 mm boll _uring tno 1OfIhand 011 drain tube (. . . _'mlon 211.111» . a'Id tI>O oirIgIo e .,.." "'" Ioca' ..:! jI.-t _ _ ot tne セ@ output snail on tne 1ooft-lWld
'1>0 cronk","" I. . . Hlu'''otion セNU「I N@ llgnton tho tdt • .-nIy, Ihon bond up tho セ@ "" ,1>0 10 iッ」セ@ セ@
pia,.
MセLB
L@
,hem "'
32 Instoltho •• ' ;;;'.",.·o'm セ⦅@ " ' _ plot.
""'0 tho o _ _ _ o«ting, 2\1 Tum Iho ongIno ""'Of. Inst" the _
e
.,.." _ a-ank0lM Dolts ond tne セ@ nul IVhich I. located inside tl>o altomator mounting ftor>go (OIl _ .... tiona :111.7._ b ). C...." 1M I..... ".." on 'M _ (\lro ""' • little " • Ii",. Ie 11>0 ."..:ifioo I ttOffll'Of """""ing Qi。セ@ u.ing • no .. セ@ .._ . and ti from the
""..-.;I
. . . . . _._tt.n.
セBLLLNNMァェ@
"' .....
_ orno_l*.", _'" ァッセャoABGL@
up
⦅ュNセ@
CoouIic>r>: S. VW)' - - " ' 1 _ '" fII! be offOClod
by ___ ッイ・セL@ ond 0op,obIO",lIIO _ _ _
_
• _ o d " """ '" ..,..,.. "an " ...._ Ity be _ セキゥエiッャoヲN@
01 0 t opeotOd. -.II 1"'00haM . - t.. !footoIy and wittoOut """I ⦅ i セ@ pay Of セ@ "ooll"ot. Cl>od< tro.,-"""", in tro. """"" lor Ie
b0 CI>optw (_
ond
... ,......,..., "' ... main
'*"II • GioI
g&u\je, セ@
-...g )oumaIo 1110 'oad;ng 10
hma>O セ。」・、 N@ ThIlIon). r ho oorrotpor>dlng moin t>Mring --.g om. 1 _ .... " 0< I 8), , '" s tamped .. to tho ,. . of 11>0 uwcrankcase IIaII (oo, lIIutr.lIonl. Tho In t lOt... of .ach HI 01 01.< is f"" 1ho out., 1otIt· IIanct joun'IOI. 100 _ 10< trIO Nou! ";thin It>I _ limit. _10 tho mot1lnto _comct Ioc:.tloo. 100 .-.o! mi. U9 tho ...... with tho セMN@ If ...... _ _ ... bein\l lln4O! tM journal it oot-of-I . -.... II grMlor IfIIn t h o _ lim it セB・、@ in cr..p'or'o S!>od eomparo yOU! flndi"110 _
t""""" -. and uOf> "" ... _
. pinIofo 10 hognoI """' ... __
... ...,C'IInecI 3rC1l4'h Dn10 ... _
on "'" セN@
01..., _
;oInOI. キiセ@
-'""--'
t..CUfadby ............ «.
BGセ@
s.. "'" roth _
............. "-...--""' .......
. 4 Of • - . , ,..,. ........ 01 1I'loO ..... 11. _1* 101')' _ _ • pinion Iurno .... セN@ _ ......... "'" _ 1M ... oc:oo.d Of pIo::k.a .... Of I _
I!'oJo _
セ@
Il'oJo 1oII.f\a'IcI_ 01 "'" "'"" !Me _ _ :».21. _ "- !iIh _ touoh aroo N _
iL N セ@
c_ ''''' __ "'" cIrI>Yiouo _
--
12.t1pu1 _ _ iMIIgroII0I
セ@ 10511'0_"..,._
Input -
tnn"",uIon Input .n.ft dl.....",bIy
b
.... cin::IIp - . ... 2nd
0-
......... _ _ ... _ _ . ... 2101
_
ponIon ..., .. buill "" ... _ _
Output .n.ft セiッョ@
27 _1Os..p.1101._
セ@ セ@
セ@
Nセ@
Nセ@
セ@
セ@
• 0
•
.,• 0
w
I
. mlfi fp
セG・ZA。[@
tUl
",o Uエ セ@ _ .... spjinod wuhor.
pirw;>I1. 110 bush _
pinion, ""'" ..,. tho pinion off m. onatt. セ@ RfIrncNo tI>o circIip ..0'-""11 tt>o .th _ pinion. t...., _ tt>o pinion _ ito bush It
セM -,
. 1 TM l ot セ@
.. pinion it Intogr craclipo. _ セ@
MNセ@
o..ov from
t"ゥョ
U! __ , onoo
エ ッァ\セ@
"""ft (.-
end o cIrdp. making ""'" セ@ it セ@ _ in 1Is _ 53
_
SlIde tho spIinod " ' _ ,,",,0 tho thoII, I>y tho 5th _ pinion _ lis "..",
mokinQ ..... m. o_ ., tho oo.4W Qo\エ[セ⦅N@ _ セ@ セ@ in 55 SIido rho 2nd _ p;n;.:.-. onto .... _
3ro cItdIpo ................ ""'"' be
!58 SIido .... 011 _ _ t!lo _
... "*'t or _ _ .. _.ned or .. om. Input
0ur1ng ''''HfTlI>iy , aw!'I tI'IOI)'t>um .,... or セ@ 011 to thO mating Of
".,. """ft.
セ@
セ@
..
セ@
...tedinlls_. セ@
,,",,0 lho .....ft _ . CIlOdoek k>r oIgno 01 oerIng Of bluing on tho pinioruo. bo 011 to I... mo1>ng oo.riaca '" セ@
000h/t0, _
__
セ@
.... circtipo., do no' • • pand ,M 0000 11'1' Iurthot iANMBセ@
Ihom..,
that tho ""_..-ed .KIo 1"".. .... pinion • ...,..,.. I.... COffKt "ltjng of • otompod dtdfp _ tlon In Toolo _ WotkoIoop ropo
33.57 I セー[ョ@
1 3
⦅セ@
セ
now,_
,-
• ",_pirMln S 1,'_pirMlnb 6."'_pWon
セ@
_
• ouIpJ\ ohaft eompoOnlr'lto
8 Spiin«J_ 9 _ _ pirMln '0 _ _ pWonb
I. ""IWI""/! IS O--mg
_.mg_
11 S",_pWon
122t>13_pkWon
16 Spooor 17 01_ ,8
13 :lOO_pkWonbuOll
19
・Niセ@
-
01 tho -.nco セiッョェ 1501 SlIde 1... 2rod onto tho _ ._
N@ セ@
pinoon onrI< groovo thO 2rod _ ponion, _
-
onto .... _ 1"""" _ from by If>o
セ@
III! SIIJIII
セ@ セ@
セ@
, 0
セ@
N セ@ セ@
•セ@
"
,
w
i
I
II
. omItled b'y _ macl>inoo. .... voohicloo o"ored lor . . . ...... oO' _ 0 ..."...,.., "'" O • •• B⦅セッNQP@
.... _ _ _ .... _ m ( _
'.
lIIu.trotlOn).
....,..,.
,.
1N
__
W
, .......... tI .....
--.... ...... ..--.-. 1It__ _ ..-.... -. ..... .....,. • N , ........... _
--
... _, .. セ@ iィQオッBG⦅セM@ 11M
0. , _ ......... "'1;1
pooilio"H. _
. . . . "'-
oIy. a - _ .... _
(Mo".
n-.o_ in pIOOO 8WHh .... _ _ ......... _
""or "'..., .......... ,.... ..... _
_1!uo*. ..... ,tie
........... _'0 '............... (_ _ " - '1. .... 1ho"'" _ _ Its セ@
III. --
Tho__1>racUI1o H Ion _ bv _ _ T' t-o
3
... ...,.. -
:uo ... _ _ _ _
I
••
セ@
I セ@ セ@
GャセA@
llkl'Il!'!!1 II
II!! li!I:!I-II'" II :111 'I lllir i!li ャ@セ
セR@
•
セ iAセェ
I
]
- I i .! セiゥ@
セサゥ
ᄋ[セゥ@
サセ セM
セゥ@
オ エセケェ
Nセ@
セM
ᄋ セ [Aiゥᆳ
,- ,.
." I
... -.
HI.
iーセ@
セ@
i
Nャゥセ@
_
!
!
H
- 1111
'ii, , . ,I セAイ@
ioセ@
! ,- !.d. ';tJ'§.n ,:
_0 •
0
•••
セ@
0
I..
j"'
セGゥャ@'!,ll! 'jW! i !,Io AセN[エャ@ lHjll HI; .r lUI!} i 1]11'!: I"Niゥ Nセ@ セi@ li ,L!h 11"
!!
•
セャ@
, ... ᄋ。セゥ@エ
j ' '.;!ll セ エZ[MSゥセャ@
'0; j"" GiABセ@ 'lJ- J . " j
Lhセゥ@
If Q ゥGAャセj@ セ ⦅@
r" e
j
セ@
.'
l \, lio-" Is ::'i jHt .,
!i!j
• !" ,I! !)! III IW ; fャゥセAZ セ M Aセ@ M
r
• '1'• I. o; セ@ 6 1!!H
. i
iセ ャ ABM 0" " •,OJ", ;•, •. ,,' ᄚQGセ@ G ャ G セ G B@ •• , ", セN@ AiGャ ッ セ@ セGAゥャZエ A ゥャセ@ ェセA@
ャゥセZGiBANᄋ@セ j
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i
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. セBャAィ@ h ":! h· A@セ
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,II ' -"
!
セ@ it: llo 1 P , IH ¥ イ ヲAセ ャ ゥ@ セッャ@ I ! I'i cC ヲ セG@ .
Iii!!! °I'" ャセゥエ@ i· セ@ "j,L .i!& ! .1:
!Ill' i Itr.nnor _
£W,p oya!em putII'> I"rOMIIrom ""'" tᄋセ@ unior>I on ,h. botIOm 01 , ... oartlurott"". Wher. lined, セッ・ョ」ヲ@ tho P .... R system 1>OH from tho _ _ _ _ poW of no. 2 Of r>O. 3 --..to II).
""b _ _ .... odapI... _dlocoord IhoIrO-nnv'
, •
•
M
セ@
セ@
セ@
! セ@
Hi セ@
d
".• \,
,
Ii
セ[ゥ@
,I
(/".1
•
. iIi セZL@ NeセQS@
-
セ@
It
!
J
8°1 Qャ "セB@ "t -
Giセ[A@
,
It
セAQ@
i Ii! hイA@i
,....
NM
........
li! ., 'I
h ,I
Zセ@
,;;; Ii'
f'l l!l"h!., セAw[@ II I. a Mセ@
I n; t
!
.... BNセi、@ 30 Puoh "")lit . - UIl fn>m !he _ 01 rho 110m "" top! aio:n;I -.rho_!"""""" .... _ _ N セ@ , .... nylOn rIncI _ E-cIP ..-. ,.......-Ilrom .he _ . ""'. _ notdI .he E-cIII> ..
pII'' ' _ -... •
--
2:)
v-.- ..... __ ,he pilot セ@
c_
2-1 The pilot セ@ ....., be , . . . - セ@ ...,....,. but "",. II'IaI jto otm "'" front 01 rho セ@ _ _ "'" t . ""'" ... MBLNセ セ@ CII' 0" , .........
-
7._ "-.... ""_..-.-
...
or ,no
.....
ChOlol pkrrIgII _
Fuel and exhaust systems 3- 11
...
LセN⦅@
エNセ⦅Lッイ@
00:,_ In il. or iI In ...... 1>1 ...,:.:.d _ , ....
w.y - " . tt\e)'
. . -bllWlly----Itt)'
...... セ@ '0 make .....
... ()pet'l' Iho _
"'OUUoIy.•• _ ' " I oiIoglho_ iInI0i ..... ...,..". Iho
. .. C!ooc:i< Iho _
.. lOr damogo. Thno .... ........, 1 > 1 _... , by II", _ 01 ..... _ _ ッiャセ|NGw@ _ _ ''.
" " ' - " .............. 1>1 ,... 1
_"""G."
1.0000_ ....... _
.... '
glllo",
.......,...... the rwtaining ..... $0 ' - Lセ@
woIng
_ _ tho IIo",tII. po.:tion .......... rIgIC.- too. 4) " " ' /MO CI>opter 4). SUzukI _ セ@ I• • セN@
--'
_
._'11 . . . _'" ..... ""'"
1
Iho-.nono
CIG.mng
-
........ """, ....
_,I, .... • _ •• go ............ eor •..,...a. . . 1ho _ •
. II Itt)'
• N
lot _ _ ..,. IIiorty minuI.. (01
g,g. ....... cIir ........ ' ....."
. . .I_ 45 _ . . .
... od II).
All., ..... cartou1 :0
..... cartuOIIIOII ............... .
G@
15). M.:t 11>1 toody 01 ...,.,
jMO _
"", _ _
.......... !IoI' .. ,,,,", .
セ@
Lセ⦅io@
II P1< !rom .". ....... 01 .....
u __
セ@
"' _ _
_ _ ""'kM Lセ@ _t _ _ '" no. I CIIbuttIiot. 5 _ • • ""I_ '" _ ..... .."".1 .......... opriroga. . . . . >IDII' oriel _ _
_, --- ..... _
•• ,101
N_
.,.""...
_II'
_
Nセ
0il/uS' "
Z@
brlOCli.t Irom
II
.,,0CfIr .. ' II;"" oprIngO .... """""" to ___ lflii ....,. ... ......, ..... ""'" .... •..... _.obi, fMt _ . - . . . ........... ..... r t o l ..... . - . . _ _ .......
_
• On QSF600aISS to )(IS)I . . . . . - "'"
QSFI200lIST 10 YI$Y _
, _ .....
*"'-' セ@
.....10 11>1_
.............. .....,....,,11>1
セ@
.....,...."
3· ,2 Fuel and exhaust systems
... - - - ......... Bi⦅LNセᆳ セBLNM
t_ 1II... 'rolionl). _ _ ....ng • whicI1
mov .... ,0.
br_
tt,
The Q/l)0 _
T-
oro C0 セ@
__
opootmUo セNL@
セMNュァ⦅ッイエ@
"'''"'' quK;Idy
0. 10 ..• "'"klng ......
onto _
セ⦅M。イ@
'*"-
ond セ@
bo tho ""'" or.rt u-,.,..."..,... 01 tumo I>y 1IWng • . - セ@ plug. 3 "",.. Iho pIoIjot t ....... tr.tbrj. セ@ セ@ ,""""""". ヲ セ@ lIMo _ Ie let in' o lIMo セ
_u.tion). _ u-,. . - jot _ into tho c.rburtmor 1_ ... otnobon). S _u-,. .......... _ t h o _ ... _
·1
opmg._ tip
II corrtpfMaOd. M_ ,too tooI9"l!rom lho to!> of _ float to the !iUI0_ OkII ptungor, _ opOOsj, O-ring and flUt. Tigh' ''''
bot ,ho 'ho ... ,
0KW0/y and fit tho . . . - ClIO. fBセ@ ,1>0 セ@ Inkago .,... ,0. h'oo1' ot In. CO _ _ • onQOg0 """_ ..".. .... otod
'0
--w_
Z7 H "'" t"'ollto _
... , .oI>tJi lnto ....
"'""" Into pIoCe In tIHI carto go.- 11'>1''''''''''' _ M 11'>1 ,_ •
:12 Hook '1>0
II*'
fill,"". s.cur.. 11>1 fIoa' In p/Ico ,.;m "'" pivo! セN@
33 To check ,1>0 lloa' hoigh' . hold t!oe
cartoJTecl""""_ be M gi-. In "'" Spoci6caIic:oro .. l1'li t>Igir.;, og 01"," C/oapIor. セ@ セ@ io inco 'our ..,..... ond tig/lton tI>om .......ty In • diagooaI uqueoce. AtUoch tIHI IdIo opood aoJUsl.. tnekII ' 0 tIHI no. I """""""" _ セN@ 35 セ@ removed. ゥョャセ@ 'M E·dp Into t"" opoo:i!"" """'" In .... thon_tho inslall
セ@
iII_.
nylon ring ..-odornooth iI. Frt tIHI _ _ onto tho . - oItIHI ill _ Hセ@ tIHI E-dp).
_ _ bot '''" I!'rNCt k>coIior-. In tho cortoI.QItor toocIy. 3(l K ' ''" _to joI w•• _ ' " " ",no it
10.200 Slack ... tlHl lOp iッ」 セ@ loll, "'"" . . - . ... tIHI or:Ijo.os/ltl8l ...... II-.. bottom
IocIo.ro.o! (C) to _
.••
Qセ@
"'"_.......
. . . "'"" _
"'" or:Ijus/It 1rom
セ@
•
I •,
2
•• セ@ •
セ@ セ@
•-•
ij!!itd!Hit Zセmーャィエオ@
hiセ[ᄋャィ@ IW11 I I) II
セ@ .1 j
t I
h, .. ,dl,.IH -
a3l
UQ
セ@
N
セウェN@
tiii!I!1 III III f !I;!lli, I ill! ! I ill i II II' • II !llflflll it! J QA セ ᄋQ@ III Ili_Z
f •
zfl!!!ijl'if 1.,' 1 セヲェL@ II".-fIIlf !11 1. ,1 - 1I i;IWillji iH I {if!'!fll.,! lit il. hi , i {IJii u II '!I-,If;'lf! ヲセャG@ 1' 1 l"llo l l ! Ilu セ@ HIH ,Umum
-unIliff: Giセーャ@
c
u
II
H •-·••
Iid,aw the cable 000 .Ibow Imm tM hoooi"ll 10_
--..
,-
the cobIo...-.., ..... セ@ 10 con-4dIy rouhod. The cobIo muo1 net _ _ willi .-.y
⦅セBGョッエ@
•
セ
セ@
ッ@
tho '-'-" cobIo
セ@
QJ__ I".t all tM
'''tWe''''''. _
'"".'. . _.1.
,,'" セ@
to "'"
'wo ""' _ _ d and .......,.,. ,o. "'P'''' and 5 - . ,... ""..... ooouMg tho
left· hond intako 0"' ha ll ""'0' " In ,,'" _ In ,... lop 01 "'" ho.,I1_ I'"
H ⦅
セ
N@
" lth • PAm 'YO' om (Uoc"""",,' .... hose wtOoh fUI"IO !rom ' M PAIR volvo ' 0 Iho .. fil t ...
'"""
4 11 net oIr..ty dono. ,.,...,.,...1110 two """"'" セ@ tho oIrlllt", cov. to ' M M ... 1IousOng
""" 10gh1'"
""'m """,,,ely 1_
""" OUI セ@ .... '""·hond ⦅セエィッ@
_
I_
I -i·
• •
i>OiI_.
;" ...,,. _
11.30). 7 t...t>riCat. tho Iowor cobIo セ@ will> ュオiQ セ@ purpose g'06M _ ottoch it to 1M choke IinIlouo baI" on 1M carburetIor 1_ IkIoIrHon 11.21>1. ヲ セ@ 1110 0UI0r cobIo into it> brockOljMe lllu_ll.Zo). I Chock tM セッエ ゥ ッョ@ 01 tho choke c oblo joooChopt""). I ........ tho _ _ 1_ S ChapIM e _
_ctMcl_
__
セ@
S.,..t< pO,-'}t - II"" ehooek rid セ@ 'TIvoIIIo poo/IlorI _ _ - 0I'>0d< and セG@
_. , ..... , , . _ C/l>o:lI.- 1 .. ... ,
6
Degrees of difficulty Eaoy. ""'*-fcr r0 HT _ noting
In.WI. Uon t1 .... ' "'" 10 1111 _ oj . -. ...... tne . . - _ 1111 pr;or..., arcuiI _ .... too • .,.. tne _ . _ _ 1111 tne _ _ _ .,.. .... Utsi oi'o.rit or ......" r.igfo -tanooj. 4 11 1110 pojM coli is セ@ '0 Do faully. Nt.. Ol>OCk tha' WI II no1 d .... to • セ@ 01 セ@ ... wire !rom 1110 coil ' 0 tho
IW_.
11""""''""
""""""'or, pirK:hod
'"" brobn witH
LlSUaIty Do 'opoIt..:j. Note "'"' tho _ IV"",," .. If>di'l"""-Ily tM wi1t11ho fIlOU"Iting ptat. _
. .e
10
can
"omo. as
,Ib[,
no1
on
wIrIoV.
"....",.. .wi'''''
at ,ho 2_pkl In(! !luI..,
"'Ii_ '* _ 1_
cra"lkcase _
-
cnap,..
'-II r
⦅QィッセNZiGPャーイoョ@
""Y'N"
I' "
tI"Iror.IgIIto ito .. セ@ __ In 1110 cyIirdor biocIly 00'1" ' 0 1110 rIgI1' .1\ancI
_
01 ,.... ",ank"... 1_
oido
Remo • • , ho
C'I".
In ...",,,,,,".
Discard tho gasket . . . ....... .".. muot 1>0 UMd . セN@ , ho セ@ . . . - ヲゥセGB@ "'" "'" lOp CO'Ior _ . e LIIOng' Qセ@ mm セ@ '0 """""'-1'IOId It>t '"'*'Il rtltOf, unocrew 1110 bolt In 1110 C«IIre 01 tho rot", _ soc ..... It to , ho .....:I 01 rho
""'''klhln 1_ 111...,.,_1. R.....,.,. IhO セ@
5 セN@ tho _,. OOCUm«O' tray _ _ ! iltO ... _ _ "'" - . "'"""'" " " ' _
_ _B セ。エ・ヲBGーゥイッ "-'Ionf, eegIo . "og 11>1 C/>8pW 1_ IIIU"
,Ighttn.
_4.111. ,. _ ..... uoinII' _
at
セ@
セ@
..... _
I
....., __
_
".,...,
ita bolls
......-OIy. moki'>g ..... tho 0NIinIJ .._ 50 _ ,."" "'" lOP bo/I I _ セ ⦅@ ,7 Rout . ..... wiring "" 10 "'" 00tWi0IC1011 .....
. .,. ,. ., '""Of'"_lr_
_., セ@
wiring In ill ""'"
"_ A................. "Y セ@ _ I*'OIIIi I·"" ..., _ "'" _ _ '""
.iIiII'
....... ...... , · _ ..... IVftn ... I .... , --.0 _ _ """"My 1_ ....." . _
..,Got. Il セ@
セ@
......... of ...."'" 10 I". _ _
..... lit
!toe ..........
BG
セ N⦅GB@
1'10 ............ ( _ ''''''''01I00>I. FMd ' ''' ..mg COIIt*CIOf Ih«igh tho ,..,.. In 1M Ira
M
_
_
'""
⦅Niゥッセ
N@
eo:n- ....... _ . - _lOiII
an tho _ _ .... .,... ""' ......
-..,..... .4.111. II _ ... '"'*111 ........
'" _
_
01 ...
. moki'>g .... tho ...,. In tho ""'"
' .21. s.c.... "'"
-
4- 6 Ignition system
5.4 . • . one! . - . _1gnHIon con1f"o>I
Ii.3 111. "rulOCliho two wiring 001. _
...
セ@
...... ""-
.*kill _II... unit -
S chIeIo;,
Mセ
,.0,..:1
セ@
N@
OSFelXlYISY· on and GSF12OOKliSK1-on
A・ャ@ ollail' .... LセN⦅@ KHII .. faulty. セ _ _ ,I-.. .... , c.on Doo on I>Oo'N
ohop
1111 ___ '" .....,.,.".. MAke
...... I". wiring """""",lor. .... oom tho top 1_ _ 1.2.01. On !IOO
, 1fo """og
セ
A@
•
_
_
8.2b).
".1Ion __
wiring
. . .,. . .
...
⦅セNB@
.........., to .". pia•• 1_ セエィi⦅Nオョァ@
]
t
_ _
1 _
_or_
tho -=--t. on ,'" mounIlt>; pIIte 10 _ F• •
NッエセBG@
IL2t Tf'I.
wIrig .""
• ..,.,..,,'"
⦅
....
L
_
MN」⦅セ@
..
I...
1M
- " _ 1_ __ _
. 1II9*'riI1ho _
--
...
I ...... IO_ ... セPQBG⦅
_,200..-_. N@
lIIiInIIl _ _ MIlO .... K ohm - . on l1l)(I . . - oornec;I "- セ@ boO , the
""' . . . _ _ ... " . . . 01.". .......... ..-..I on 1200 . . - C>OIIt*I 110 pec.lonond_tion _.'0
....
セ。@
L セ@
. , ...• 13
Degrees of difficulty
-...p ... セ@
0'
Specifications _
_ _ .... _ .
... _ _ l>jI _ _ _ _ _ '" _ _
セ@
セ@
セ⦅
•
セQ@
...... " e
.. .. ._...'*'" ............. .... _._.. .. . 5 1._.i"",,-... __.. -___
"""_10 :
.,' 11 .. '8
0IapI .. \
_. . . . . . . . . . . . . . .
セG⦅ゥ@
L@
" 11
CIIapIor 1
, .............. __ -* -"'' ' ' ' Ot ...................dr,........ G、イ
..... , ..... , ..Mセ
.. . . Q セ@ C!ItIp! .. 1
.a_
.......o.oro •.c rntlrMloJlIIio_ t o r _
Front fork' ヲッイォ
.
セ
Bセ@
Nᆳ
i . ' ( _ ........ _........... ...... .
US_ ,"
____ . ..... .
__........ ........... .
OSI"2OOTISTIOV/SV . . 1.1("- ......................... .. ... ........ .... .
L 8 . . - ..................... . G$F12(10I '
I _ " . , . _ _ セ@ - . l1li _ _ be _
.... '"
oIOootII"
........ "" croooI_........,_
........
wt _ _
...
-.........
:u _
.......... W _
... ....,... _ _ 1IlOo Mセ
.iII""o.
cof>ooI _ M tel
1.10 _ _ _ Ion-t_ _
... toCIM .......
--............. ...-
:u "",.................
_Iotrow)_ ""
-
1." ............ . ..., _ _
セM
........
5- 4 Frame, suspension and final drive
spring ends !AI and _ _ ,*,"'_(1:1)
4.6a tIMooII .... opring _ . (arI'O'onj • ..
4.8b .• . _ _ ......... (""""" and _ _ _ bOIl frOm _ boook
_ I t - . . pivOt boll to _ , he otond from brackoI. On iョウセ@ awl\' grease to Iho セ@ Dot! ..,..,.. _ IIgnIoro 11'11 Dot! ooco.nty Reconr-.:t ,he _ ,_ spriotj. _ oheClo.
_ . noting...,., !hoy ftI (see Chapt .. 8 n-. 10 0(0 """" ' 0 ol"
."..,... &rOd lor ond r.pIaot _ l •..." ">'Yセ@ • ...-- 0 1 _ to 11>0 01 , he opac«a ond ' he 1>0lIo ond ' he ttarv:I boocI< "" セ@ t>iIol,.
3 M ......... 11>0 oprtng.o .... n IJOOd oondiIion ond セ@ 01 rdcIIo'og 11'11 otond up _ "'" in lISe, I'. _ Of _ opr1r>,j io .., - . .
--
SIIM.tand io OI,oehed 10 a dッB・ セ@ .. on セ@ Iromo. セ@ otrochortod ' 0 the tn.ck., ........ tho! lhe " ' _ io , he ,",rac'""
• Tho _
,_
or .... I
""'._.
II>t " " " Jrorn
pIooOd on 11>0 _
I
セ@
2 I.Jnoo:tew ' ''" two セ@
lrom brake mas'"
tho ......... o)'linOd."""",,' _ _ ...-
po. ..... w-.g """"""'" II> ".. •... GL セ@ -....wr;:ot ........ - . /I . - vP_ _ , _trooing _セ@ oj,a. ...... ! ' -
--
,_1iI;o'_ IIo+:r_ IN
*", _ _
d) COo 1200_1f •• IOIIto
"'-
• To.......,.. lIMo...."".... fron1 ....... _ iti). from QiBM Q Nセ N B@ lIMo morn ....... piYol boll roc_I. "'"" 1Oi'liboo Ior_ _ "-'_al"" and ........ rro... w
-
,+
top.,....., "セ@
1"1.
.... '.... • "' セ@
•
01 -.l.1'IOIIng
• itlha _
IN No ...
- " on It>e _
00"'"
• IN pundo Of lito N o _ . . .
"""" IN ⦅セBGャエ^・ヲイᄋ@
•
_----,..."" . . .'. . .--111
.... ... __ _L,Ii BGjキッ⦅Lセ@
BGセ⦅@
--.
Ub_ .......
⦅セ@
.._.
セ@
I セ@ セ@ Lセ@
l
1 f
•
ィャAセ@
4f. ut
1
II
1hョセ
ャ ョmゥィセ
tIl'l
ィ@
.. H !
I II
'fi 'I' !i' 11I'-t
"
.
Hl! u jJ !I I !h l I!!;
n
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ill
ill'll u'l., 'il
f,I'fI"I.'(".Ii;1
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r It:,
l'i'·! II!11 1'-1111111 • 1 'I,i li • I ' ! li'i II Iii!! lilt' Gゥj ゥ セャゥAQ@ If • • Q セ Q @ ヲ ャ セ A Q @ i セ M A セ Q G , I!! QG Q AQセ@ .1 Iii セゥ@ 1 '!hi 'I!' (' / ' I: !lili 1 f t AQGゥJhᄃiセィ@ 11 i·.U it ゥセ@ QAャNMBセiF@ ii' IH'!UU).,! .1:-,-, • I: iiiJE !ltH .i Q ,1'I,l! -: ' I, ; ' 'Ht l LァセゥGャエ G ゥ@ . Ii I II 1 !J J I
セ@
Lセ@
I· j II
i
, jlH
@セ ii i = . • 'If' "!!Hl '>I
II
f Hil lim ャhヲ セ @ セ@ IIlI 'iii! " !!ll ; !fill,!lllii ;IIN • I h lli u . Jd!'
Frame, suspension and fi nal drive 5- 7
Ino," "'"
セ@ /roOfation 01 "'" 1ront _ ond _ _ - . lakjng mocIlino out on roed. 00, or Ioongth 01 wood ⦅セゥョァ@ dOom through 1ho fork ' ubi .....:I rIO/d into ,he dampor cytinOor _
orten..-.
_1_-
7.0 PriM lit 1ho _
_
Oo'\Qッ\
セ
tIMon BGiャセL@
Inolll i I". D 00It _
!lie oil ..... 111 aI>oukI .ftc セ@ _ and aodjuslment maOo I:')' 1!dOing ... 1Icting 01 FuI!), compr". !lie 1"", Iubo into tile . - .
""' 0Ien.,._
....,
2i!t .....taII! .... _
セ@
tho エ セ@
"'" fork 01 _
!rom Iflo top 01
r_ lIIu. t rati""l. Add ... 1Ubtr.ct
⦅ゥョAィッセL@
opooci1ied in Section 01 tM Ch.pter.
セ⦅@
2>1> C I.rT\9 I.... _ "' I ""'. "'. "'" "'"k, caIIpor mounting lugs, takinV ""'" not to """'9/>1"'''''' 、セ@ thorn. PIA t .... r"", lubo out of t .... _ _ I.,. _ poMObioo U,., ....... the oping """ ill oIoMr-"""'" ooiII at "'" top, _ .. .., tI)' "'" 0!>rinII ..., and lho Obc>oosj.
_
r_ _
XI fセ@ I ...... O-ring 10 tho lorI< 101> t>OIt ...., I"""",, t .... boll inlo , .... lop oj Iflo 1"", tube
r_"'_1-
A
_ ,
⦅セNLB@
.
⦅Gi・ウーュァャケセ@
womr..g; " will "- n .. 1
..,. 10
""""'" uo/ng 11>0 1 I>0Il 10 ⦅セッエォiー@
I>0Il _
"..,...,. IuI>e. lJ>.\o II • ___ 11M and
"- ".,,,,,,-
_'lfnle
-.,.... ...
"')I. セB@
10
セ@
__
oil I>efo.d odjus.... ,lock", tho k>eid セゥ^、ッ@ ... 1M Gompor rodlr«n _ _ tho_ tWo. 3& - . - t h o fork !rom "'" lop of "'" . - (Kl!SK' rr-.>job """"""I. CouUy prIM out tho dull .... from tho lOP of 'he _ to gain acOMO to tho oil _ retaining セ@
on,
_or
eIp. 0I0e0fd b)'
.obI,.
tr.o dust _
......... 001 muot
セMN@
721 _ FlO . __o--_ boIt _
Frame, suspension and final drive 5- 11
1_. . . .
I
7.2\1 fBLio\Qセ GSFll!OO""" GsFIllQOS
⦅@
'0...,
.,...,..., 3 T"" bolt
,-, """"
6510_ spring "...
ioセ⦅@
"FOrl< fubo 12 8o/Iom btnIl 13lAJst ...., QTセ@
1501'_ 16W_ 17 QXセ@
r"" bush_ _ 1
Qセfᄁ\⦅@
20 SMIitIg ..._ 21 o.mp., _ boll. 22 ""'" "-'-"".".
, :. c-uy...,..,... tho .... no1
セッiイゥョァ@
dip. taki-og
to""'01"1 tIM ...-lac of tho ,cc..
40 To _ tIM fubofrlom tho _ セ@ .... t>. - . . v to diso>Iaco ,t. top 000/1 _ 01 seal. T". t>o1,om oosh _ no' p&U Ihrough II.- top buM. _ trOt con t» セ@ to good offoo_.
a Clow> .. port> in - . . _ _ tt>om dry ... ""rv ' C!>odt 11-..""" _lor ""'" - . セ@ -...g of II._ _ _ ...= .... or obar r... _ .
lok lor u. セ@
- - . . tho 0UIsid0 of
ゥッMBG⦅ocqiN@セ 0404 CMck
rod in """ """ '" "'" CIImpOf•• II.- rod """" ,..,. ........ III'IOOthIy in !he セ@ セ@ """'"' t»
.o. __
Too セ@ 1P"inII. セ@ E>amIno ..... working ...-I1C4S 01 II.- ..., _ , il 100m or scullod tl>oy ""'., t» oapIOoOod. SuzuIO r..... "_ocIlhot "'" "'"""""
.... rOJlloIn ....'111 ,"'" ..... on ttMr bottom o! !he dllmj>« rod (. . . _1.IIIb). . . 011 tI>o """ tI.e. _ bottOm buM - . tho ."..,;Ilod iorio: oi!"",,"-, II.rtA)' into !he _ ( _ lRuolra\ion 7.-). Fit • Mw _ _ -.g 10_ to,.... _ _ rod bolt
In/)' a tow dropo of • ouitabIe non· セ@ ,_ locking comf)Ollt>d •• ""'" ゥョNエiセ@
,"'" bolt
in.o ,1>0 t>o1'om 01 iセ
N@
_
""""*
1_ fUullratIoIo 1.2Gb). Ti9h'''' !he boIt'o
!he _ _ _ MIting .• tI>o
rod
to1I.t.. inIIdo ..... 'ube ........Iit .. IV ....... o! tM bolt. wert LintlI , ,,. loti< 10 'uly ,. . . _ 00 t/>o' IoP"rnII セN@ I>0Io _ _ in p&ac.. 'M fork ,uo.\uII1 00IIs to ll>l1O1 セ@ Soocti::on Qセ@
. . rw.quftd {.-
エッ⦅セ@
_!o< _ "' ___ 1_ Installation
. _ .. in any way damaged or worn I, mus' "" セNL N@ ャョ、mッZiオX Q セG@ eoo ,'PO' ... ,,. ... no! セ@
-h_ 10.& l\ghtMl _ _
セ@
Int. tout
"""",,Mg
0JfI1j/ .... _
セ@
• .....セ@ セ@
-
Ap{)Iy セ@
10 11-.. セ@ セ@
""""" .,., to 11>1 _
Of _ . rooting
___ to lI>I two< '90 セ@ lI>Ili>IoIt セ@_ _ tho IrQgoo (_...., _to ttoo bottom 01 1100 Qエセ
N@
3 lJnocrow 'ho n ul and ..tIMo"'W tfoo t>oIt
,
,,,--
セ@
•
! セ@
i •
1 ..• ••
I
I!Ji It t
P 1 !'
Zセ@
ェ セ@
_
il
h
j,
セ@
I
.
f .
Ii
It · · h
I
: :'U I
, セ@
I
•
I
I
Ii
.1
I.
!" ii I l·f { !. I ilWhi !r h!iltl i t hセャ@ . mum Ihli!i!tih セ@ I inau 1
0
f '1111 I:t'& II!I iI itffd iH!i l i:!l ヲ エヲ@ セキ@ tI; ゥャヲGiZAセ 111lji!:!! "'1 1 i l."!lii h: li!l;I'1 t!
II , II セA@ セg@
i!liu jHJ,,!Hi
il
I !!j Ili!ill
f iff H:I
L セ
.i l iH
.
j
i
I Iii! 11!1!;1 !I , It' I _ ,It ' i" ! 'I HI! llI .j I .Pl! j ! 1f 1,! lf'!I i ,II Ijtll IIII. " ' ! hliH.hillH Hi .
.
LセN]Z@
•
" II
. I)I
. II
•
!
•
II
II
it
;
.. . .1 "•
''',
セ@
•::
J
I
.. ,I f ...
•
Frame, suspension and final drive 5. 17
,:La.
T..... tho adjuaI., (........ セN@
Iwv-b.·_OCO .... _.,
..-.gino 0< by I\a>ling on "",,,,n' pt... ,""n on ,he 'H' 01 ' ''' ....::hInt, _ odjua,monta. 3 セ@ io . . - by 'YminII 11>1 セGB@ i111>1 C«dnI 0111>1 too< top boll uoIng • ' 110'·_ ocr.wdti_OI' (... Illull.... Lッセャ N@ n.o.. (0. " 2, 3, 4, セiL@
• OIJpporl ..-.door ,he
rnaIU>g
,,".ix POSIx. _ion 3 is , '" . _ -.ng (Me IIIuotratlonj.
Do "'" HI ,he adjust., '" bot_ ""I' 01 tho pooItions. _ , Of 2 .... ,he
4 TO _ _ ,'" r;Q-1oood. "-'"" tho.ojus1Ol' _ _ . TO Ooco" It tho ptl ·lotod, ,....,., ,'" 1djuo'0I' on!I-ond domping. MGイョ。iu^ァセ
ouiI&bIe
c ᄋ セ@
セ@
IN'
_ J \0 tho O!ri">g on tho ,"" ""ho oOOcI< _ ( _ ...."."""). Thoto .... """" posi'"", •. Pool."", 1 is _ ioセGB@ HI1Ir\g , pos N@
, RemoYo tho ,_
'0Ci*. ........ _ _ ..., ",..... • "'" ....
..... I 4.
I.
BeI .......セL@
., 17
... _
.... _
...,
" " _kIM セ@ or>d 、セ@ iot>, OOO'ipOI ... oIII .... - . 111.
_ ⦅QBッーイ」ォエョA\ャ^セキi@
ItNt セ@ ....... 1oOng .,..,. "... LセiエMN@ """"""" _ 10 In. IOtQUI oottr.g _ _ .. " . 7 [ A BNァッャnセ@ • .
--
""IIs _ _ _
, t.l1b •.. _ _ ..... 10 ..... _ _ _ lIP "" _ on Iho _ """' 4_ ....bMloi •.
_ I ..., ...,.. ,"" ,..
. .... 10 ..,....
_.,g lot .....,... '" Or»' """""'" .... oj セ@ . ....... _ tho セ@ I t""" lor
3 Uft , ... . . - _ _ ..... ' ... '10 ffOm 1M
___
BMiッイセ@
..... セ@ 0.1 _ _ (.- """'1r_1. AopIIoCI I"" . . - " " ' - " _ • HI H
,q.
• ca-...-.:t,
S·
, • • セiッイ@
l1li .......... 001;( ... '-"'11 ... ' " In Sooo::tion 18 '" セ@ II. ,10 l 1 l i _ " ' _ _ __ IN _ ...... IN
-. e_
11.3 "' _ _ "" _ _ BXGセ@ 1Or _ _ OO_MIoo,
.
,.cu, ... _In
e .....UiII IN _ _ to- Chop!.- !II.
•
,.,
Chapter 6 Brakes, wheels and tyres Contents -._
.... CN!od< • fn>nl br_ caIIporo _ _
MNゥセ@
N@
""""*' ..
... , , . . ..... ClIapt .. ! .... . ..... Chapter 1 Ig " .... 11
• • , • ••• • , . ....... Cf\aptOf 1
01. セ@ ..... _ l i o n . . . """"br... ___ ... fBNLュmエoヲセ M NM . .,...".._not_ . f⦅dエ。ォッーュ M セ N@ __ . _ "". .. .. """"_- ............ a n d _'1on ... , 、ゥッ」
M
セN@
_ ntormat..., _
,.... ,......
3 • 5
2 ,. 1
_ br.,. . . . . . _br_ __
セ
M
7 ⦅ッiNセ。ョ、@
dioc _ セゥッョ@
. ............ _ ・IGiョ」ッエ
M
⦅Nセ@
Installalioo •• • , , • • • • • • S tJon •• , g
__
_ t f " ... セ M セ@ _ _ - ............ and ....taIIaIioo ... , T)'nIS - goorwW in1rmation and fittiny . , Tyres _ _ _ dopoIII _ _ ClJlp.-l1"lCIUr"IdrtQ t>oIII . . .... .
--..,.,""w.' -)oirw"Ig" GSI'IIOO&'SS ..,)(/SIC
................ . . .................................. .
--_.......... . . . ---"""'' ' ' ' *'11-.. . . . . . . . . . . 1200_ ..
-.,...,..-MNセ
--
800_ .............
_ _ JI ..
,
セ@
セ@
. .......... .. ..... . セ@ ............................... . ᆳセ ........................... ...... . ᆳセ
_ _ to.tt> _ _ . . ... ............... . .... . .. ..
'200_ ...... F""" _ -..,. _
セ@
. . . . . . . . . . . . . ..
lJSfeoovlSV
.. ............... .. ... ..
................................ . . ...... . . . ............................. .
,セM
セ@
セ@
f
i
1
.!! ャセゥuエュ@
II iI
ir
セャ@
j. i
'I
I
II li'rl Iii i!!JJi if itl!llill 11!lli
Ii !Ujl!lli lfilll
Gャ@
" .j_ .,' ! iil,11
AQ[iZセャエ]
t t
• !! セA Gゥ@ • .jl'jil .1.•1 IIi" ft.ltr!! IIf"lll!'··"! 1 liilllljillil I il
ゥiセGᄋAjh@
ALイセGャ@
.
セ@
t'
II r• Iii
dUm !ifll!ildJ
セウエG@
iヲエィAャQゥセ@ I ifI · ,I', 'I!!;' lUI r h ;rhjl i fl{1l1 " Ii II j
5
'"
•
r
!
!
t
r
I
5
Hmnmmmummn
III' Hllill} N セ@ nmill!iiiHi HHlIU wセ ゥ@
セ@ ,IWHUHilHilmmmU セ セ@ .セ@
•
!
i
i
••
i セ@
• r
iャヲセ@ ,I 11
セNZ@
セ@ セ[iuA@
ゥセGiu@
I'
ii!1 fl f!ilj'lilliitif II'! !"I,rt Ill! II iゥセ G ゥAGャB@ ' I I! I It iャエセ@ {Z' It!1 I t I I 11 " {
'I!,I'H It Ij
I'
Ilt.,1l111 .. r II" I
I ,'"
mmum
Nセ@ 1i' • I'II f tl.n!.J!
ェ j@ セ@
Chap'.... f6piacing ony
""""""*'t '''t 10 ..""
beyond , ......... ice
tirniI. セ@ tho colii*' Is in bod " " - t ........... cyWIcIoo .....,.,.., ""'" bo """"to...;!. 12 On caliper body. Join tM """ ...... o f 11>0 oaHp« body エセN@ malm1ai "" ......... _ won1 .I!oet brako opomioo. but """" groaYH ..... ..... V)' seor. matlodo: tho _ _ . 00 "'" _ tho IkOd _ 10 " .... _
iroIo thO oINrluloing and tho _ _ ... """" toward tho _
Iho poc\aI ... " " " " _ . II FIo!ightirIg•• _all cantu.- partially
""""*' ___.
セ@ ";th セ@ brake 1kOd....... セ@ opornor to fit tho I>"ake
and a
3 Co_ tho fuooI lank and ottoe< painted """"""",IS to pr-.t damage In to. _ , that brake IkOd 10 op;IIoo:I. 4 K tho _ brake on GSF600SISS to mx and GSFI200T/ST 10 Y/SV moodo: tho _ oyotom Ior _ _
If It.. no< J セN@
_
om
ttJ to _ _ to'"
or podM JM _ " , . ,
""bo_L.t,.. _ _
Of
plasbe tUbing to tho _
.1"'" orid
_0'10 'Iodlromltoe
セ@
'Igh'' ' tho_
thO _ . """'" '0 the opoci'led t orque orid InotM tho ., Top.""
Oioprwoogm. .., &ugh oIight/y '*0 ooeur.... method is to _ . stiff wino poin .... "' ..... fori< _ Of tho N セ@ and prosiIoon Iho _ • f,..,t;or, o f ." inch from ttoe _ セ エィo@ _ _ エケイッmᄋセィ⦅@ 1rUo. thO distonc:e from thO peint ... to thO "" will be ronota"lIlS ttoe _ .. """ted. _
,imN.
.""'" I'"
-
to
bo_Lo "'" _ o r " . . , _ _ _
_'II
S R _ U.. ".seN""
I
セN@
diaphragm
"
"
Air bleedin"
thO
セ@
Irr _ _
, ..... セエN@
tigtotoon tho _ .""'" to 1100 'orque Mtting spocikI at tho begirri">g 01 tho o;hapI« and inotall to. セ@ cop. - . tho caliper hM t..., _ . _ \10 on 10 _ tho Pf"'*" on
10 Inotoll
. 0Id_._'" _'**.. . .
セ@
""""*'
br ...... _ Ioo¥ing tho and tho __ Of podol I. firm _ 0»PIi«I. On 」ッュセャョN@
dl..,oo_1 tho _ing
Of
tho srstem and .,...tly _ tho Ion\ICI> 01 'ho t ..... セL@ 1100 proeMS ""til now !IuicI eon ". - ' . ,"QIoog Jrom tho _ _ .
brake lev", Of pedat \/fed .... I..,.. R _ , ttoe P))
i ; : .... b"'""""'.I100 ....... u..rlmond _
- - . l.ook ...,.. - , I!;w _
In
... _ - . ... . , . . _ ... _IOIhom.. DonI> 1ft liiio .... ....,. _ COII'C'IeI"
_ ... __.... N... u.. _ _ 01 5セLB _
セQッ⦅NイiョB[オ@
.... セNB@ .. _ _ 10 セ@ oalho 1'Ioor. 8Io:1My I;oring tho SIring In!o oon!oco """ ,100 ""'" _ .. 01 tho _tyro . ...... ,..." "'" セ@ willi u.. .. ring. _ _ ... _ ...... I,om Iho Irnt .,..
_
GPQBL⦅セ@
wllloo ... o
10 ...,....... 1M _
イZNセキiュG⦅BAQo@ '"'*' •'*"-' casI *'I' _
--:?----
4 •• 0Irfn;1o._. _ _ _ _ _ _ '" _ _ " " " - bot . ..... _
-.g"' ... .,..agoinot ... _ - .. ncI ... Iho
Ior"gor
- - . _ _ 1ho_ ..... t>y _ ,...,. ........ ill .... _ ,
__ '*_ 11>0
セ@
01 _ ,IIa!
ond ,., t\ftS
-
r, .... "..,_ .••or MIhoairing, _ _ .,.. _ > ...
10 or ........ 2 _
on..::li _
-,
_"' __
'" Iho
_ ... ....,. ba M
IN
01 ...,.,.. セ@ . 10 UOInO , .... plumb bob. ot aU..... ",i'aIM ...... _ • IangIII 01 airing. _ ... _ セゥi⦅@
II
To .... .
-
_
_ _ ia .... lwtltl'
1ft
' 100 _
. . . -. W bod>
... rooo pertecti"/
_Ollie ••
u.. "..,....
ondIor major ",.ponoion COIT"oQOI>OOrt . ...
.
14 fnInt ...... -
_ '"... _10=0 011'IN _ -. -_ . . ."'" . ...... agoinot " " _ I.N "'""'0 __ . ... _ _ _".."
......
enoo ... _ _ • _ _ _ 1ho
""", _
..., .... 10 セ@
---
.:U _ · .,... _
G セ@ ___ I. "'** tNtN ⦅ IN cn.IrI
r;:oO _ , .• '"""'" '" otrtno or • I**IfI' セ@ . . . . piece 01 wood ond ......... A plumb Moc-m. ..... "" O.t.- """'''"' . . . . _ olIO be • • "'" frotO:._
.....
....
. . . . . . . . ....,·.·. . "001'1
........
OlIO _ Io ..oc.l. B セ@ .. rIOI. IOa.c. _ _ _ _ _ _ lag"' .... "ond.
RerrKW.I I PooIIIon .... ,,_and _ l tM _ , OOIitIg _ .... y ,ourod M lit •• Ot>d tM セNL@ dfi •• r.:.uoing (-'I' mOOoIsl or _ _ _ (Iat_ mOOoIsl from \flo 0IIt-t..ld_.
-
14.5 W_the _ _ _ the
'-
._If
by _ . IhougI\
c.uliort: oッョセ@ '-f u.. "'_ - . . . and to _I .... 'III d/o(; - 1M d/o(;_ "'" w*I»'L SooIIM . . - (II! ... im\Jッ」⦅エセオN@
t _ セャッimBM
_
w. tor N エイ
セ@
by roIIng セ@ ..... !\at...-l..,. oucIt ... p;o.oo (II plot. gIuo
I"''' w"," u/I . . ukJ .... _
.. .r
,.. ,...,......-.,
corTosIon セ@ oquIpmen' 10
v-_
fino --..ry cloth). H 1M .,wble. pI.co lIMo • • セ@ in ..-.:I ..-..... m. ru'IOUt ....-.g • dIfII
gaYgl. H tM &> -tv """'*. chock \flo oona p;o.oo 1>01\ ••• \flo fofIr. making sure 1M .poe... . - 10 poo/Iiool. Silao \flo .... Ioto p:;ooItion from ttoo
Wittt 1M
ZMセ@
セ@
.1- '
rlQh.....and _
IOIt'/
1_
'-.$1 , 00 セiオNエヲャ⦅@
,..",.;101. allgo the NセL@
....,.,.;ng IC h t
セ@
ktg on , flo 100< _ tM _ (_ _
--I.
t>uIt. _
BGセ@
, tho I>ocP< altho
lItO _ _ _ '" セ
N@
13 right ... the . , 111 to tM torq.,. MI' .... セ@ .. 1M ........ oio,g 01 m. ChopIor ( _
1""01> 0..111111+.
lIMo _
I'
11..","",_01
into 11>0_ セ@
1""2 Butt1l>o I
11>0 _
$
_'-'*G
"' .... I.oe on .... 1on "'" _
4
ffom 11>1 .
""'" Mthchw the .....
, ......... _ Along ..."" OlIo pIoM '" ClOd .. _ . _ ....... .
15. 1110 ... ""'" 111_ ...,. _
Q
........
UN
Q
•.. _ セ@
trorougI"i .... _ (_ ., .. ,U ... 10 oゥGcセ@
..
セ@
_ _ _ pIoloo
fGSI'l200 _
ュN⦅BL@
セ@
_
_
..
dIooc . •01oontod "'" _'""" _tho .,...,
lnIo
MセLN
.... I I
io-... 10 _ " ' " _ _ 10 .... _
....
N
セ@
.... I'I1II.
N@
セ
brIro; '''' "'" _セ@
or bkoek._
OSFl:1OOS) "" _
tout ... not セNL
18
_ , , . - . ). セ@ oIiIMd. thon lit "'"
.... _ _ (1200
M
pIno ...
OIm._.,." _ m . _ セ@ セL ,t ...... ''''''セ@ _ _ _ _
" - ,.
'I TIghIon
-15,'3
M..........
Lセ@
セ@
""""'*' ., .... or "'" """",... - , . .... ..0. _ on ....
"'*"'" ........"
_
セ@
g' .Iio ...
t
.... nutto _ _ _ _
LNセ@
m. .... nul 10 .... _
01 "'" _
セ@
_MfY
...
01 .... (_
_"_I.On us _ . 1M •'- """
.... _I0 . .
1n
pin
1nIom.'""'.
eorrooc1Iy In
11 _ IN otghI ......... _ セ@ pilote or ........ onICi m. _ .....oJrog ..... セ@ io .... otghI way _ . ....IM! "'" _ !rom tho iIgt>t. II'W'CiugI'i INgo
_
)'OU dry tt.mj. セ@ セL@ Note: If".. セ@ 、ッエャセ
N
セ@ .. a ' - dmpo. 01 011 ' 0 ....
on 00/1)
10 _
⦅エッセN@
I Hold , ... out .. ' OO' of , ... bearing and """.. ..,. ...,. ,..,. - W'M bearW>ij _ ., '''''' omco'hI)'. h ... f\Ih"PO," or it ooIt.y , ...p.c. セ@ - . a . -
"'*
,-',-
3 R;g!>t-.:l _ Tセ⦅@
R •• , wheel bearine_
. 8
7 sーイッ」ォ・セ⦅@
9
sーエッ」iHBセ@
"-'
_ Iho ,... _ ( _ s.ctlon 151_ Lin t ... rear sprocket and sprocket coupling a>o«nbt)o out 01 , ... _ . f'oC\rIg _ セ@ !itt N@
12 s.t""_""_OO .. "",,o""" !/lot woo;gr" 01 'M _ to ..., 00 tho. brah 7 セ@ Iho セ@ it good and can be ......ad. ........ セ@ In _ """" セ@ _ dry it. """ セ ォ@ t .... be ........ キゥ エセ@ _ , &'zu«J racmrn«ld that , ... beamga ottouIH (N. IlIuo_lona , . -'- """ b). Tho bearing SI**' wit oIso como QUI. " Lo;,''''' ....... crt セ N@ _ _ ーオョ」セQ@
le.13 セ@
0O _ ..•• woi . ..
..-log •
... . _ ---. out of ,,,. _
uoing ,,,. ..,.,.
,
_
...... '
_ '...
poio,' (one _ won·, , ' "1) _ _ _ " " ' _ セ@
' .. ..,.,.".thO
.uo ... _ .,...... "". ........ , . . , • ' " ' セ@ '" ail to thO -.g. _ """,-.vil _ o n _ _ """, -..:or to - . t. 17 Hold ,,,. out..- ...,. 01 1M t>H4'in!I ..,., JOt... thO _ ""'" _ M... セ@ . - , ., ,um _I...,. _ fOI9> _ .... 10 ....,.. ropoo.::. • _ • _ _ t - ...,...
--"'- ...
t
I . . . . - . 10 """"..., ....... . . - . _ I n _ ""'" . . . ..., dry It. ...
pod
Nring into
11 , . . , . _ 0 1 _ 1 0 ... -.."' ....
_..."._on _ _ _
I"IIgn - .
--
_ _ . DorM
........ .,. .... ...-.,..,. Ihom_.... ,..,. ...
セ@
_or"'.
" _....__ ... torv-.e-.gil ftn«ll .• I>Ior1no _ to セ@
_!he..- ""'" 0I ... ....w.g. ."..,. I In --'Y ...... It'. _, .14 IIy _ i_ .. o!loo. 'e... 20 To.m ... _ _ ....:1 ............ ....w.g
_aoo.1n&_. _ _
_ _
....
_
....... ..0.0 • _ ... aoo.1n&
_ '" tho _ • • .....- _
10 _
セ@
or
.... lilt pio1 .... ' """",ke ' ..., _ ket OOUpling .. " .obIy on' o ... _ . ""'" Iruotall ,,,.
!Me s.ction 151-
_
UII ... """""'" _ ......,kM セ@ Nセ@ out '" ..... _ • .-.0 _ . . . . . h ll.... ," Ubi. ... _ _ ...
セ@
lito
_ 0 1 .....
Q04.JIlIing bearing. noting """'" " If; ...,.,..., セ@
lito 1_ IlIu.... IIGNrIng _ tod. IhO prOeck tlul. 011 fas' ....... h " , _
_ o d end try again. Where a
_iii
-,
f1/ _
• .,. セ@
not to brMk trIO lOb セ@
Of it. mating sIo! Of to IhO ........ ork. _ I N . I a1od)' セN@ ItJ.Idy It cIoMIy. r.oting ony _ _ associo\od
Mtif'IJI セ@
WitI> I . 1 bo ...... 0( セ@ to ito """""' セ N@ CI-..cI< !hot .. fut..-..n .... In IIt bolts 0t\CI ........... Iho _ . 3 The oId4o panoI. ... MI
1'"'-
7
7' 4 Bodywo!1\
" ' - t ..
. ... . ,. _ _ the_ 'N" ....
_"'-"_WI ......
_Iho ,," ..
セ@ セ@ I'UI ___ 01 . . _ _ Iron> 11>0 """'"
10 セ@ tcr.. or bondlflO"", _
"""'OiI_ 00 .....
セN@
"" lallation f ino"
t'
,iotlle_"''-.
&Idol p;aneI trim· GSFSOOYlSv..... MJd CSF1200l(f/ SIU-on models to _ .... .. _"" _ _ セ@
""""IIb"" .... _ ... _"....ondIlt1too_ ..... oIf .... • _II.
11 _ '
.io .... _ " ' _
5 front me MIjp -.:I .-.cI1ofII tw.Oe - rerrovaI onjlr\$Ulllafion
_.
OSFSOOSISS to X/SX and OSF1200TIST to V!SY mcxJ.Is 1 _
. . _ _ .... ClwJ>twfil.
a Ccw..toW.- 1hO ...... "" "'" .. _ 11>0_
-, 0 ""••
-. -.
t_ IHuotnllloft). low8f "'" .....,;g....a ...., """"''1' ......... M ffOm r..c ..... till Iotka, noting _ • IItf 4_ _
, 0Nc:t.-
_"'l1li ___ 11-._'\III _
tow ill !abo ItII ..sg. 01 ItII n onl ".n.I
OSFeOOSISS to XIS)( .nd OSFf200TIST to YI SY motIfU. L
__ ⦅NMセ@
............ _ _ ...
.......
.. 'ho _
. ..... .
dr_ • d -.....,
I....," .... __
CI-" "'" tIiUng ttoo . - . . . ....... .-....:1 (_CIiIpW ' ).
GSFtfOOYI SYrOfI . nd
.......
trMHM"
• _ " " _ _ _ _ _ 21.
w.-./ittII>d _ ,..,.ty ....
..... .. ",. ,.., ...... II>d ttIIIr _
COl . . . . .
asFf2OOlCflSKf rOfl
e _ Iho _ _ セBG⦅@ .,..... _
RooPooe-"l 01 ... . . . - """""" 1ho1 . .
dow •• g'1 CO< _kullG. wiring 10 _ •..,..,. _
I"
""'" 10 " ' ..,,,,. _
_ _ 1M •• II
•
...セBLN⦅Mエイッ@ _ ャiLッN「G」セ
01 ",. _ _ _ ... 1_ N@
10 R.....,.,. .tII two 00 ......
NeUrIro\I ...,.,
--
;;:;:=-_____ 01 ....
(oorTowsI •• •
_ of II,. I,Wing k"'" ""'''' !>'In" ....., ,......,..... II-. セ@ セ@ "",. to - . . II-. !abo "" II-. loft ond rIgI'TI._ oOget ond II-. 10_ kont 1_ PIll "" II-. a..UIIo"o).
In_
11 Remov1I tile two screwo
HCUrInV
each _ 01 _ _ _ ....., ......... ' .... wiodOhieid 1_ IlIuo.,.rlonl. Not. 11101 , ....
"'_"""fils
0-
_",,1hefairing _
"'
_.1_
"""* """""'"'"
Ita 12 Tho _ 0IItIIre ".... 10 ...,...., tI)' two .."....... ond """ セ@ pIooIlc
R _ . ,.... ' '''0 ocr ...... II-. I """ plos' ''' rl .., I.......... I»'
....... lIonl R_ .
poJ.1>Inij In ' heir """"
p.m •
.0'" •
ッュNセ@
" " _. Remov1I ..... Iow".,..",."....
1_ .... _ l -
13 Di"""""",' tile I,,,,,. tum oIgnoI wiring "",. «ton _ ,. IIemov ... , ..... , ..... " .... ._
lQni!ion _ .............. ⦅キNLアャゥァOQ セッN・エB@
, . I' , .. 33
- ...... 10ld10>g •••• , •••• , Fcool _ _ 11200 fIlOW I.1W
12 0 0 _ ,,,,,,., .,,, ____ ,, """"". F... 0-0lIO IgIoI (1200....,... " " " ", . -""_-*'11 セMgsrioyv@ .. _olIo_ GSFI2ODKIISK' ..... olIo , . " " " " , , , , , , .
,---.."-
Torque w, ..'ICtI H ttingS
............
....".'
"".""."
,
"
""
"
GSFeOOSISS '" lVSII &nil GSfI200TIST II> V/SV _ GSRIOOY/SV ..... ".&'dGSF12ODK11SK1 _ _
1
CI.n""_.,art..-_ Tn.
0..-,.*""
Ih,'
... '""" • 1lllIO1 」セ N@ Tn. .1" ..... ..,iOOw tho """"" tho 1>&11 .... , ' 1>1 r.Iay..., tho • . . _ ....... _ Nセ L@ H '1>1 セ@ IdI .wllch • '" tho _"..;tIan, ... NMセ⦅onL@ _ tho _ _ ...,..-
""'' '11
.... _ _ • 12 _ _ .,.. _ " _pII-. _
,. ".
⦅エィッ@
....,._ . . _--"'_.orIy, ....u..-. N
b .... '
セ@
0UIp _ tho IiIJMo ..., _ ""',_ .. ,.. &nil 10 tto.o'9O tho to.n .... ' l1Mo ........., ............ _ b y • _ _ ............. anthoto.:lOting how セ@ Ii.. (Me
_allor,l·
--
•
_
K
lit..
tile .....,
tMto
セ@
'omo"
8 Fit the new bulb. セ@ """""""" In the NoI, _ . . . on the ....., frt セ@ bulb
セMGB@10
"""'""Il.
Clop.
the
""""II hOW bulb
(_
In mind the .............. \he
in tho - . In tho ""'....,..0 K In position with
''''''''i the 、オ。GセN@
malg "", セ@ I.
,0olb lrom the セエ@
us.mbly. Ali .. the t>olb unit 0,", la1rino;1 and diood< ' ho op«ation '" Iho hotIcIIigII! and '_i9ht . cィ・」 セ@ エセ@
_oght"'" (_
ChoI>!or 11.
"" r・ュッセ。ャ@
10 _""'loimgl_I} .. _ b y two ......
セ@
I セ@
セ@
セ@ セ@
Nセ@
I'". ! Z
:
I
II
i
セ@ Aセ@
I
11' •
..I I! II
':1
ゥャGセ@
セ@
セ@
1 ..
i ,
1 セ@
h@ iゥ Aセ@ JHf!f
lI d. 1 jセ@
'iZ"1 H IiHI !I! 'HI
H
"Iii j! i!i 1 h
""" i
• '" O!! セ @ゥ Ii J!! ttl HAセ@ hゥセ@
!lflZI .§".1!H
ャA
1,
.I
l !flljll!
I
i hiセヲGZ
l.U
.;awl
.
hllセ@ in;!j II!'
;f Ii
! !f ,
II -
iflPiHl !
セ@
Hi
!IH:HI ,i
i
8.
H ,,"
Ii
jl
"" ,. 1. l. U!! l. zi
! Ii i セャゥ Iェ@ r!1 iH:IiI1 1iUHIit セッN@ セ@
J;
j!
lm;,I
11 ! hll'll セi@ セ@ Hi !Ium セG@ 11 1 1,1 セ@ ql Hut l " !i rl',iis!h1t i iAN@セ HUll:: n.H- IIt; " lzh .... セ@ セA@
セL@ L セ「ャ@
:" ,!HilPiijj"i ェhuセGャゥュ@ • L uェ、ヲAjL
I
!
f
•
i•
f
,i
t
セ@
セ@
E
•
J 0
-"
00
" ,1
I... t i'2 · セ[ᆪ@
'i"Ii
I. :
,
N
.1
-
i ,!
•
..
•
-
lz! £(5
'
g•
1'"
セQ@
lH lin l{!!J ii, jl! ! , ,.! .II H I セ ャ@ ᄋャセ@ P
q
'I !II
li
_
pWI : II 1 ill j'll!i! d h. Aihセᆪl@ ィAセ@ ,= PJIIIP11itJ 0
ェ セZェゥ@
i',1·
ly cover to 'ho ''IiI''.'- ""' ..... u/ Lho セ L@ ...." _ ( _ セ Gオ ッ G G G ッョI N@ _ . ' h40 CO'I" and
7 1"'1...
Qセ@
Infltellatlon 10 "'wI)' • • オ セッ「i@ ..aI.", (Swuki· Bond 12078 '" ..:Iuiy.'om) '0 'h40 ' I>reod. 01 ,"" .wJlch. IIHNt In"",, It In ' '''' e ,on o."", and
.&
•
W ..... /ng: To _ , ",. riM 01 ohorlUrulfs, セ@ 1M bo1r.it _two _ from,.,. ..... _ 1 UoiI'Ig on .......-.- or coo!inuiI)' _ , セエィッャᄋ キェ ャBoᄏ「@ _ _ C ... 1ho ...... """ !t'iI nogotW (-vol 1"01» 10 _
01
I... c+utero _ braoko! ItIOO """,",.1 '" "'.., ... C)'IindOf n tho cirwiI .. dMuibOd n Ihe ............ _ tions of _ GhapIw. K 01 compon« " ..... good , セ ォ@ tho -...Iring _ _ tho .ario\n com_I. 1_ tho wWVog ......... , .... tho..-.:l 0I1nio1lOOl\\, セNエィッ@
セ@
.. セゥ「・、@ In tho _ ... , _ _ 01 t.... CMptw, セ@ 01 com_to I r' good. ch«:k tho wiring _ _ _ vaOOuo 0 """"",",,"
• セ@
""""","",1>
ョ@ tho ....... セ@
,.;,;"g ........ , .. at tho _
セL
out... t_ 01 tho diode _ tho MgOIiYo 1_).,..00. to tho middle ,....- 01 th o _ .
エ セ@
_or
N"
_Oland II down, and "'...." .
"
. . . - ,ho_.....,Ioi4'..-.:III>o _ _ (III moooIo GSF&CXJS/SS) II セ@ in.
".copt
セエィッ⦅ヲイュA・
MN@
3 Using on otwn ........ Of eonU .... lty ''''''. """""'" tho ーッiエセ@ (.-.J ptOI>I '0 OM 01 the
セ@ 1-
Lセ セ@
• "
/'
•
"'1
--,..'
A """ Z]セ _ _ _ )'0t.- '0 be
2 セ@
」⦅セ@
'''' ma'o/'Iinat •• _ _ ,n. mo.,
.-.I the ""'" """ セ@
or. found. _
yotJ
some r.s.-.g tape arOI>"ld "" the..., 01 motor _ -\too wYI
Ro,,,,,..
,n._
,n. _
,he ""'"
セBG@ ..... oil _ ""'" """'- .. """'"" is rt lN ll ャ、Bu
セQ
B A[iN
セ
A@
セャ@
.1
II
.
セ N@
I ' ,_.••••
ed a lign tho molcllmarl$Or$S
Q Index
IREF;4 1
• Component r>ama, 1&ehnicaI tenm and
corrmon abbreviations
e,,,ained
REF-'
Tools and Workshop Tips FOf ",.,.. jnf"""",ioo 000o moIOIC)'tW. Mony of Il10 '1- -'' ' I0I0 . . .---... .... .......:100 セ@ may 1>0 .. _ _ to hirelhom. or lor
,,,..0/1.,
or mctorcydo Ito 7 _ I'Iioi>,_ "'urP
0
-1iV-- ,. __..... _
Gセ@ MGセpNZ] G⦅セwゥ[u@/o Tailing. Moot
"""'"'11
• • from _
con bo odiuotod ' e ..... _on! iQ tr.. -...p,
tok. car. not to mod, 1M .....- rim or 0
イキN@
""ing ,It... 1M", ...
bill. to ,M ,amp 1.21. I! Iho セ@
""""'" c_ セiオNエイ⦅@ only • _ 'and, d""ll"""'"
セ@
.rod Nne. ......... イ Nセ N@ oupport tho
.,.. "" on ..ru;.a,y Mand.
Fu",.. end fire • セN[LGiャ@
f\e1. te 1M Solely "",'I . . - ot tl>O oIlhe _ !or 1 u I _ Make
..... your wr'0 セ@ • It worIg on tN MIl 1IySt.m. make ""'" tN worI'= ..0"'101 iI - . "'" I inIo Tu _ 10 'hoi H 10 flm-q W«ISItN_.. ofI _
,M
wi'" the cooing """1 be _ ._""_10.., ...... _. YIoIng • ""'"" .." ..,.,. Nt Conn
"*' _ •a.." _ __ III ,... ,.., _ C_ _ bit_it セ@
Il'10.,...,. •
_ _ _ ... 1IioIIho1 ......, ..... oqo oI'_1001nO_ ...... cuing ....., too ....., _ セ@ in
below Of _ ⦅セ@
"'-'""
"" _ boIIIserow """ ...... "'" 1M . . - セ@ kif ...
⦅Nセッイ@
セ N@
-
..... ogIo- - - . -
1M ,..,..... to ""b
n • ""' ....
bH,
_ _ lion
...... _.oeIoIy !'1M to d . . . . . OWl. . tho
Bola _ nuts セ@ セ@ """*'"' e..Il'• 10,,,,.,.,,. oIze _ _ or _ 10 oIIp_
...._Iypo.._ '.,.........,._ or, .". ".... ...... it oppIod 01"-,-", _
In- -
•• _
_gnp
Tools and Workshop Tips
REF· ,
•• ,
\
U1 CCO' _ _ .01 _ _ ...... _ ... セ⦅ Q R@ ....... ⦅ セ@ 2..ZI ... _
II _01 ...,. セ@ _ II*W*"I """ I!Io of thO ' - _ . _INto II>t """'"""' _
_ or "'*"'" __ .....-... b\l1I'Ie _
""" ... lh..-IP'" In _ . . . . . . .iッLuQ セ@
•
_
01
BG
ゥ セ@
0/1.., 000. _ 1 of 1M _ " " " ' ___ "Ion_ I '""" liQIyto ' ' '........ '''.-
..:o._i....
" - ' " ...,.q. 01
\hi _ _ 10 .. セ@ '/OJ"" _ . _ 1 0 CIA • .,. In ita ....... _lioN! lilt· _
セ@
_Ihon.-.
tQ '...-
k.
aiエ・ュッセ@
..........
-
...... _
......
_10
Cn'OCI . , • • _ _
.......... ,.0000bio 10< - " plug I""'_ _ Tn. I0OI will ..... OJIo.-- _ . 1M
-_ . . . . . orIgInoI-_ . . . _'/OJ ... Iho _ _
Iocl.
NLセ@
.., _ _ .... boO セL@
_",_OdioOlO _ _ " (Me. I olluo,:u.q .
MNセ 0I1hI r..,_.",..,.. 10 - . . セNi^jキ@ セ@ 0
_..,...,.".-,.
on """""-,, ..,tty .........
.... ', •• c,•• Ihey _ _ 10 _ _ _ M⦅セNLッiB
/tnpoy............ _
fine"
_ _ ..
_ I...
"""'"
., •• "...,. ... _ . , _ -.g. TI'oo _ ..... en_ lit Il'1o "
• '" ....... '" iIoo
I *""01025 ........ Ttot ........ . . .
.,.-.-
rn
"-
f"0 J::
rn
セ@
-'"
セ@
Ol
セhエMゥ@
eAセゥャ@
d セu@
0
セ@
I
H . . セ@
i
U Aセ@
11:;.a , I ,
.1 "
fl"
Il ••
III I
d _
1J i Xセ ョ@ c 'Hf'!" • 1 rn :1 ,1 11 Ii 0 'WlfH h t2 i!H:!lf 11 H!j -• !'Ihiofaoo the wOOl. _
tho_.
ro,"
00'_
.
Encmoo.t セ@
セLNᆳ
10 mounted
-""-'1' 10 tho
wUh
It. ",OW 01 1M wit. UOiny _ pr .......... , Ping , ... _
Il10 ___ ,..... _00 '''''_ _
.... floICI
Tho _
セiN@
セ⦅N@
P"I"u" セQisB@ pr...... _
An oil
is used !Of
-..mg ongno __ como _ . Nt 01 oc!apI-. to '" lI>I_ 01 ッゥiセN@
.unouncli!>g eoo''POO'" '' alllj.
------,
"'OS!
Oil •
that Iho _
(_
F.utr F""*,,,
Iho...q ......
U. take-oI! pOri 1_ __ 3.21). " h tako _oll point ope clfied by the ...010«:"/o..-.gi"oo boocI< to 2.00""" BTOC, _ piston poaiIioo is セ@
_
-,.. _ _ to •. 14".." BTOC.
Cylinder 」ッューエB・ャセ@
ァ。セN@
" oompr_ gauQO is uMd lor ""' " OUtIng 」セ@ COIl'Ipt>._cone typ. thr_ odopter
• 3.17
Pi
⦅
セッiQaュ@
Of " . .
11 --...ring shaft """,," , ,he ..... It ......, t>o OUP!lO'Iod In __ t>Ioc ... ....., tn. (lllUI/*
•
mour"'" on ••,.""
poorpoer>diCulo, 10 'M
oholl. lIN. 'M .ip 01 'M aaugo against ' M
_ o .,.,.,., oIowIy ..nils, wo,cl>iog tho _ rudlng C_ _ 1 1 8 1. Toko _ _ _ oIong ' M J^ァ G セ@ (It ' M _ 0l"o(I . -d tho
coId..:l "'" セ@
Snrlght-edge end IUrlecIo pillte
e
H c!HH:king the セN@ ..., _ _ ,t lor "'"'I>OVO,
foe. '" "
p..,. . ....... or
.. _ . 1trI' ....
__
⦅。|ッ、エiセ@
DUll up on
thot-..,..
usually
[G
"""_,,,..:>d
..
N@
ョ@ OiI _ _ Dot..-......,_. """""""" io -...mled. This io _ _ _ tho _1Ipo d boocomo ... to 11>0 セ⦅@
•
on:! \0lIl "'"
!_
MB
011 ...1remo". I.nd i ョNセOiエャッ
St>.il !>eatingl (ollto1 c _ "-to) ore !I>O cronk, h. 1t "",in and t>ig-end _ _ good II oopirIu ,.;u, higI1 _ . n....,. .... ..- "'" pI\OapIloI'·broruo _.,;.I aneoc1< tnllhot tho _ ;. "'" セ@ II>e _ . "" .... OOUing Ita _ , II BGゥエ ', loin! _ _ • IcPd 01l1li11 en _ _ at 1N)cWII.
"'1*1_ ..
-.-.
Tools and Workshop Tips
*npo"" .. Nd"1Is _ _ _ •
__
REF· "
to. )io.,
_ _ " . - . _ .....
セゥッ@
OUIIaDMo lor ,,,. oppIicat ...., PWllcul""Y N being """'"" 10 I flV>- loo,,,*_ .,.. '" In 11>0 riciniry Oil ILooI, c.rt.In
_"'Inn
セ⦅ゥGャ@
N⦅BGセ@
.-...",..-.. ... _ " ' ......... TNo
,..,. 01Il'00 '" セ@ . . . . 10_,"" """'"c ..... • OI_ ..... _ _ _ _ -.u ".. __ c ,
M1M ,,_cpo "- _ 10 " " " !of' lOng porIod·.--oI 10 !he only ...... • Oil .... manu!OCU..·... _ conform 10 ,he ISO mwkingI lor ........ - \heM .... .....- InIo 1fIO 0Ul0r ,. . . 01 IhO OM! (Me • セN L@ 1,2J. セ@
Do "'" _OA>IY _
•
. l'hM ........ .
", ...ltd "'" "" Il'00''- oIlho)oinl """ bOo -..!pod ell. _ " " _ " ' _ on troo _ """ _ ell _
'*'11-""
cee'rl Johtf
セBN@
•
'"' "'•0 'rae_"""Ij>Oi"" .... ,...........
Iho - . . . , .... 0I1ho
!mpwa'M ,,,., all
•
. . . . ⦅セッiャィGMヲoN@
U___01.1_ , _ ,_"",,""_•
,"
__ I "
voiヲケセ⦅BャO@
_""
............ Iho - . . . _ _ セ@
... "'" セ@ • h lloo. ...
It
CIifI
or _ bJN-.- .... 7.3, 7A _ 1.11. 51.-.. bOo ' .' ........ by ....,wilj .... ""
_OMIo_ セ@
on WI""")oInIa; Mo" "..,.0101(1 on joint _ _ セ@ . . rOIt . . . - . _ .. _ ,. tooIol)fl
_ _ Ob
011Il00 ro_If _BGセ@ _ _ I'"n....,. _ a.I\I
•
_
to Iho _
The &Oft link
..... _
p;no _
100' ltlo _
1iI
!IguII .-.g: on avwagoo • _
eydo" _ . - - y 15,,*",,_lntl>oUKJ Motort:"fClInto two ca•. , . . . . 'to oro.' and thou . oken by opport\roisIs. n.._ 01"*'11 toonlor will be on tho look out kif • セ@ make _ セ@ 01>0 "'*"- 01 your moton:ydo bWoi;J
Security equipment Ther . .... many ,,*,1011_ motOfolng '''' 0UfMWiH0 _ appIierticnt and _ good and r:.:l i>Qints. 0...0.. ... ' ... "" . - . on ' M ..,..,.. of HCUI'ity equipment WtIIcI> be., witt you
01 ___ 01 ,o. ""'"Y セ@
toots イ セ。イiケ@
c.m.d
.セ@
セBG@
II>oir _
,he
PfOckl ItH>cuIt 10 U" Cu1111\g 1OOIt. ""'" i0 セ@
the IOeI< 00 エ セ@ セ@ IOeI< barTo! Is f acing ..ar0 1orig1tI..:I.,..". «11>0 loci< otIaoCI1..
•• セ@
セ@
.,e!•.
.,.,... _
moto0 セGL@
•• I"'thotic _ セ@
• セNAi@
... "'" . he moot
1M . . ,; . , . _ oIt toling
.0" ........ irM>oI_. Thio - . ; . owy
_.t.... """
....,., "" to tho _ . but セ@ ...... too noted till • .....,.." O)'n' I*1II セPエアGci@ ongono _ it Ngh!)' ,_ . , .... dod thai • IIAIy 0)'11_ oil 10 lINd. T.... • WO .. _ . t eo.cr. _ I 00Ukl ..... you .........., ... 1M long '.m try
_"'ing
lIMn of ""
lor
"'........ - . . . ""IiJino - .
..-....,.. ..... !hot "" 0110 In motorqoeIt セL@ EngIne olio セ@ セ@ .... In .... _ _ COIO"'_.
「オi
セ セ@
t:.._
...-
't.obricring Mo' .-.... _ 1)'111".,,, oiIo _ f. DtIl. _ ...., Dum _ _ "'""
_iCnOI -...._ .. " • '....M ... ,"'Tho ..... ,.,._...,.,...,.,.,.-: _ _ _ ..,.,.., _ you money k> Iho long ...... by ", •• _010'11 _ _ _ .....
-
_ , InIJir>o セ@
_
.... t:.. impo-. ................, _..... t:..
Lubricants and fluids
REF-24
""""' __ ._10_ I' -,_ .. "", or.'.'""10_........,
• _ _ ......... 1I'00I ""' ... io セ@ , 'i -.:I lor _ 10 on ..... .,...... loWry "., quoijIy two-Il«>It 11_ _
• On. Lセキッ@
... -- .....
ono ckMh ... Iut>llcl'ecI try trw own セN@ oil _ _ ...... 0. cIIa'Igod In
....セB⦅G@
.... ,W_."'" _ .
• """""'IJh ...... ..., "'.....-. """'" 01 ""'*"'" 1ouI,_ ..... COl,.".. ,
Mセ_
M _ _ - _. . ........ N ond
•
Mototeycio ........ ,.."...... wM4 ';tt...-
01, ........ _
• ...,_._.
'...... ,... '" "'1"''''''' _ _ oil or
•
Q」オ⦅セッゥAャoG@
lilt baw. •
_
,
T, • • , '
, ....... _
-...
oIIy"'_
_to __ . . . . .._-_ ..... __ !lUI IN . , . . 01 ,,., . . . ., ... セ@ セ@
• f'OI.9"
goJicIo • S-'EIIO _
_ _ 1)' .....
DNPXセ@
Shaft drive oil •
01
セ@
II
oIt,Aa
...... boo 01 lfIO
セ。N」「ョヲ@
•
- , mIng..-... ..... ;
SoMe
_
"'ing
"'*'"
-
NI dIec
to-_
_.
_.,..:1, ......... _ _ To _ .mo
' _ ' , ' , _ In ,"- ......
_ _ ""'""" _ . .... ...... GL (01.
'
DOT mIng _
"'" 01 . . - . '"
セ@
⦅セN@
hP, ." .""mo_ • E-... 1M _ itt I;IoOngOd in ,"""",,,",100 _ lIMo M. . . . . . . . . セ@
Chain lube •
ChaIn:.J1lI io ...
_ . type opt" lO.C>r'IcoM ___ ..,.
.. .. .... -""" ............. ... ·--- ..... - ..... ...._-t ....
セ@
chain ond ond to
M
⦅Bセ@
L
セ@
....
Mセ@
...,. l1' • セ@
セ@
_r., .. $AE....-,
...... t . . .
,
. . . . . 1tIOy . .
Ie'" __
In 11---... . , . _ 11M _
Qsaeセ⦅ッiL@
セ@
DOT • _ _ .... -eqo ' ....... "'DOT 3
, .... tMoing ""-"..:1 Ifom tho "0IIIINNl0n '0 1M ....... _
.';
............. ,10 , in thO _
to
_ _ _ ritIin; "'" _ ' .... '!No
..w ".......__ - . . o f '" " " " _ _ . .
Lubricants and fluids '!'ling' all from tho MIit'1 _ !flo motOf'C)'< .... on 'O-mg'
REF ' 25
Spray lubricants
.,..y •
.... ro. ol·b . . . d lulricanto .,..
....
.,_
lor
widely ' ' ' -10_ ォim」セゥッァ@ pO.ots and ....,....
Oegreasers and solvents
セM
N セ
t イケャ\^⦅Gセ@
ia of
_
N@
.M Cl. can t>o
"*'
10 • _
lOCking
secure c ....... f........ 1n
due 10 ThrNd
-':'""1.
to """".. or _
T1>«o0 inj
, 0.102 _ KiIogo lImP !loll ImpeJ\oI {IOb>o (Imp gal) US {IOb>o !US !jill)
• o...nc-.toroo 1ozI, ouow:Is.fcn:e セ@ IbI • i.81 • セB@
x
_"'_or(JnH,Ol
leu WI: In')
Ctbk: _
, 3.8
. 0.75 • セ⦅BGNMョッケHュイェ[ァI@ • 0.001 • _ _ 01_ .. (oroH,OI • 0.036 • pッオョ\Aセーイ⦅Q、@
(nH,Ol
• •
• 0.2&1
•
セNiッ\・@
uIセW@
•
,.20 1
x
usセHァ。iI@
Ounca-"""-lo エ セ@ __ old IN oubjoct to "" ....... '"'" kl..-...re!hat tn.y ....., minim"", MI.t; セB@ .. . A CU1WI! teo! ッイエセゥ」@ ... ""'"' be _ IOoOIotion 0IxIut Iho MOT .... oaOigM cMck u.fng opeciaIioed b-.. ""fng tmott, (Me 1II"''''';on 1). This oquipmont wII ...... 1:00 .. _ to lOe """'" mechanic. bu, W )"00 . _ tOe セエN@ 'iCOt 'lOClPj- MI or m&)'".... ' - ' _jus'«I 1ft lOe patt, )"00 can セB@ •
....
-1iI/h1-
I>oIght from tllO
9'OIIIId '"
'IiO 0
' '1I'l00 1>0 motorcyelo. """*' 1110 '''''' .,. . cheeI< tOo, 'M • • _ 10 _
ッi
セ@
oeセ
otIencer i.
marlg _ _ 31. 01 Grasp 1M fori< _ . (IowOl' loOgol or>d to PIIoh II>d pull "" ,.,. !otic. t_
."""0'
_ otllhe \IfO\nI. rotat. tM> rI-mg lrom loci< to lock. Tho
01 WIll> Iho l ro"l _
C!>OCICI!don
'''.Tho ___ '''N _"..._ ....... , ......
fMe _ _
b, ..... pIn ... A·pin
ry.. _
_-
Witt> till 100M """ IIO"'IinV セ@ _ . two poorIooc\I)' ...... """""" 01_ .... セ@ 0fIl0In0I1I>O lid. ... 01 _ . , . .
10......, _otitIQ me kin owilo _ . ft", k !ho kill .wI,en 1" , M OFF
bike ..... kicI/0 porJ>OH. All«natfY«y.
-'""" ",. "'** ._fuel_1M
Engine • セ@ me - " ""-'I/(oj onrical0 ッケエ^、MGセA\oIiNB[@
_ _ 31,
HBG@
• セ@
Storage
•
_ _ top'IPW
セQi^ッ⦅@
•.........,....... , =
t!
.....
001.0)
c-, ........" . _
....
.... I:**Y "" tho "'o""cydo ..-.I
• _
awry ""'" M'I' - . . . . '" .... _ _ _ _ IN I*IOoy _. II'" oil: ""I セ@
• BGセ@
. --
, poonI&. " セ@ • _ 10 pIY(II tho __ .. PI
セ@
セ@
-
N
REF ' 33
,n _,,.;pgIeo __......
WI ... pIoota.
Cycle components
Clioe Il'Ol セ@
I __
_
"'*V* "" • lew
1_ _ _ 7).
•i>IUtio セQB⦅ioイ\@ .... ,_ ..
_wilh_on:I_ セQN@
11
0
HlHl'l'WlhtjNI'IHi-
II,!
0
セ@
I
0
セN@
0
mmmm mmmwum HJllli
0
セ@
0
IWi Hi j 0
••.• 11 i@ ji
.G
0
H!I h
Aャh h Aャイセhィゥ@
h セゥャュAiw@
i セェヲ@ i ni2i セ@ HP_jWllH Jmuml
_
i ! -;115.i
HI HH!nhihhhHhl ff.....li iumHifd ゥセィAャhju@ ;,; DOD
'I'W"!l• I'!< • '\; "'_
!E 'c
G ヲnGhイセAᄋiZ@
'H..::
. _Ahャ
セ@ セ@ h Ahiuセ@
Fault Finding
REF' 37
1 Engine doesn't start or is difficult to start (continued)
or_
セG⦅@
1V'.....id _ 0'IUIt. 110'1'10;.""",, _ _ ... ....... ,. . . . , GIヲcAキーNセ@ 0Ilrin!,I- or - . c.- D't "",,""". ,, _ .. - . Iho oprIngo ...... boo ,,,,**, p.p!. 2).
o v_ o
or_"" oI_.... Ib_. . . _ _ ,...,...
v⦅ョッiMNァセtnB「IG@
..__ " '.iCI. _ _
⦅セBGゥッ@
- --'
.. •.. _OIIturiDrfaran _ _ .,.. _!Jrt>m セ@ '"
.ZM[セNG@
.......... ....
Mセ@
oo o
VOCIinIIlluI _ _ 0lrfi'IV セ@
.... OIl! pooiIion セ@
o
Enoine!rqo .... , 0"( Ilho ..c ••• -.., to til lot' _ ......- Of """,", Il'oirI !hi _ .... _
eNo,_.
セ@
... _
0Cfew
L ゥヲ\iBセ@
ontiIlhf
1).
Roup Idle セMLIN@
1dIo_ ..... '.... セi fオッiセBG
3).
'
N@
セ⦅SI@
セ@
--. -_.
セSャ
IN@
c.tu.nar."",.,.ocI...
QYョiッ⦅セNIL@
!
.. __ Chodooty !ljo4u..... _ _ , -..... '""" ⦅セ@
セNSLI@
br
C1'11-._._"'_
LN⦅セッョ@
Mft ... セ@ ... _
..... _OUI"
..................... ッイセB@ G N⦅セSi@ FIIUI _lOa higIo or lOa _ . a - .. _
イケセRI@
ThI; II セ@
.. "......._. ..... ..... __ -.....,,..,,eo... ... "'"'""" ....., -. セ@ _.oo ..........."'"_-,. .... ry
セ@
[セ@
II-. _ _
01 . .
__ .,. .. ... _1IoQ - . _
J p..;,toor Z).
_ .or"
....
oD PIoI)oI f>IIrII _ "'" 01 セ@ セZャiM or _ _ '*-' __ ..... _11-. ,
セNャL⦅@
セBGッエキN@
o,.n.u. _ _ _ .....
セ@
- ......
Fuel/elf' mlrlu,.
_
or セ@
_Ionor -....10 10m> onpr-., II-.
piOIIOnO .....
••
BNセ@
V-HT",*J I
iJNGjoセ@
..
セ@ - . - . or "1I_'"
セ@
(0'
Dono: _ セ@
... ..
REFo38
Fault Finding
3 Poor running or no power at high speed o _
FfringlncomtCt
o o
Al on 11>0 pIotoro Je that II-. セ@ Of _ .. domagood f ,n. _ '- セ@ for In'! セ@ '" tkno. Tho _ ....... _ bo tight....-d 10 1ho P'IOPO< torquo in
!hot
CO 00fI190I" 'tt-. 0
tho
;.to '"'" cotbo.nt!or _ _)01 """'"Ill _
o
セ@
/CIIfIpter
Tho , t...-.lard jolting 10 i0001I«Il a-jotoize
セ⦅@
o o
""""'0·
""_Qogg«I. poorIy'- OfmiuOng{Cl>oQ!orl). lor CflOCks. _ or loose M _ poot!)' _ . houoIng
l.OOO.
too"" ""*
pM. or .......,.., (CIwptor 3).
1_.
セ@
o
oddit""
(C/'oaI>! .. 2).
セLッーエケ@
セ@
dur'ntI ......
...-face", _tJonolirlootroct
'OI' .otlIy
CkJIch oIippo'Ig. c.. t>o ......- by doo '-vod, 100M Of worn ...... , _ ..... 0v0g 1M セ@ セ@ to !he p;&Ion ter 1),
-,
E>0 ongho. ChotiVO to !too COIftd w.yot oil (C/>opI'" 11.
o Ck>tct1 houoOng MiloopI'" 2). CluIctI diooptYagm "'"'"" btoI< .... 1200 modoI (CI>opt.- 2). e..... "" _ atOI)o jeMpt", 2). Ck>tct1 opmg ,...", ......., ·Il00 0d0I. UsuoI!y セ@ t".. o.owoIto' 2).
Fault Finding
REF· 40
6 Gearchanging problems _
セ
o
"'" fChoptor 2). .... opIng _ _ .... _ _ _ .. RopIoce oping (Chopor
セ@
ciッNᆱZィBエセGsn⦅@
イ NGエ@
セ@
セ@
..,...n.I•• ' a..to/.....,.. on ....... _ _ sッi」Z。セ「イcキ⦅N@
G
LセRIN@
__
".,._4 (It _ _ • Aoopioo«IIho
Oo..,.'t go Into,..r or ,• .,.,. doe.n't ,.tum
iッ⦅セ@
....me....'.. _ .....,' ._,... --()owtw..j _"""'II __ '_OIe •
21-
セN⦅\ヲOu^ッ@
Ju".,. out of セ@
LセRIN@
a.. 11'00
_ _ tJ/nOng. c.-Oy _ _
_
C
o
_RopIoce tho _ IWI"",
セ@
1>0'10 _ ." __ p!ooonatMn_".'
c.-.-...,., ........ :
by.
.ct.,_.lMoIoW_
_.ol>ondrog!he"'-'", '
dOaIIt>ooOood (ChIprtr 21, ..... oct Of poe>' セ@ tuoI.
' •_
'" lock '" Ib
'
.,..:
__ •
11.e--
.. RopIoce - . . . _
.a .....
'
Old '" "IP_ full '*' セ@
me piotonI; to ....... """" me iIIlI« 2).
0-.. wom or t:Ilippod セ@ MoUrI CI'tipo jommotd
21
n _ _ Prot>ttbIy pioooM !nom . _
duto't, _orttM'l セ@ _ _ セ@ Thit r i oIIs .... 19'lI
o
セi ᄋ@ Fori:. tubo bor>t. Good セュ。」AエゥョッィD⦅@ dtoppeO. I\opIfu tubo ..tiro" Mw ono (CItopIor 5). Front .d. Of . . . . clomp _100M. TlghI.., ttwn to thO _ _
o o
---fUd
MNセ@
ca, ..... "",.. C/-..cI< _ セ@
fepiacoPt... 5).
0 0 0 1 _ 01 t>rako podO. Oil. t>rako IUd
Of 0OI< -"beo wiIh inI....... domogt. Thio", irr thO Doo3y '" thO 0I>0OI< _ con', 「ッセN@ The _ "..., boo 'opiOo«!
wiIh •
Mw ono fChaptor セi⦅@
-..
a Bent Of セ@
_
COdy.
t f>o _ セ@
""". _
ono
a a
DIsc *"'P«'- Corr odm d i _ ... 1ho セ@ sAセNB@ luM...oiォ^エGセL@
ーNエsi
N@
eo... .... セッMョャカ@ ..
i"",fCNpo
-..1>iItiftQ. _
toy. do .......... " .......... 1\opIooo» セ@ otraigM"" ..... , torilg ....., jCIoaptot セNBL@ セ@ too ..... (DooiIy セ@ セ@
..
H.ndl.o.r pull, to 0". side o F..... t;.ont. o.t'InIWJ....,.ctthil セ@ ..... ,'WU ... _ _ セLッイNョエ@
セ@
or toy
...... Don' If)' iii CI'ioOCkS),
_
o
o
---. .--セLB@
FOlIo \i.tMo t>orol
'"",caOI>I8I' II) o .yot"'" _ cyIi'IOw _ porto worn "" C8U0ir9_1O o to(plU (CNIptOf 6). セ@
セ@
a e..... c.op. bolt. _ (Chapt. 1Sl. a Bo!>tor 11)_ セ@ _..-.g poor OOf'Itact (C/>opI« u..d e' c.....c! t>y of r.igh wottago lignla Of
--. ",.1.'.
_.
_ion
.
1,
1f7oIIion(moOo) _ _ _ _ _ セ@
or !"IO o/>I..C oIIl')'IItm. F\oPOIOO Iho ow!I
.. -.,.1
J' .A: セィヲ@ haa !i,I'1 'jil_-
i ェセャゥ@
:
エ£iAィセ@ !
BiAセヲィ@
U,t='111 ' I uGᄋhセiL@
-I
'" '"
LL
i
A L セBNL@
B ^Gセi@
• fJ; ,.f!jl$ -II I ! AGセ
f fi!iHi!li:! I
ゥャセッ@
iALセ@
""I
1 'jl'! 'i'!! GiセLャゥ@ "!IE' H,jll_ i j fセ@ !! ,), ' i' 1.'1 "j 'I I !, , , -fo
セAャ@
I ゥャセAi@
i
NAhゥャ
i I!!i Nセ ⦅ セAᄃZ
jセ ⦅セGR@
ゥセAi BセGャ@ セZQ@
i
•
J'
i'·i,1 '!j'; 'I 't" f l . !I' • 1 ,il',;W'1-!!'i j .ltAH;i n' 1 I' LセiGAQ@
iャセA@I ' 1'1-AGhセゥ@
. l . u; fi e セ@
i
I
1
I
I
. II
IWi'H !t ! liH ri h'. '11!!!J ,!li
.!lihlA .ai)li • . • §
iHilU Hii
セ@
Fault Finding Equipment
REF' "
. . ""·_'"
· N
aャッi⦅セ@
-
1>\" Mn.-y, 1Il000100. IN _
....... ⦅セoiGpBN@
... . -
,...-.,--.....-,. ..........-.g ___
IN 00it\0f)' ...;
"--
' ..
エMセ@
MNセL
IN _opla•• _ "u.->g ..,. ........ ..... "'*'"....." II..t thO ...... . -
•
'''-I0\I0II_ "'0; _
fool. T","", Iho _ .. _ _ tho ........ _ .
InIWfy
-.
,,,_"IN .\!__.
_ _ 0 _ 0CJtIII0uiIy In . . ON _ p::IOiIion, !lui _ _ _ 0 . . In "'" OFF pooiIIIon.
10 _ _ ..
Itt--,..
T
.............. _0...,'.,.,., s.po..,. IN _
... _ _
.....
B⦅ッョ、セヲ\ャエNキケ@
_ _ '....
セッi、ョBG⦅@
!
. _
"'-'I' be IN "... olIN セ@ uP ..... owlY . ... t. ".".,...".
.. WOoIO. t Muojng I . _
_.
met.., ...
ャqB⦅セG@
_ _ tho _ .. I _ .... セ@ ......... _
. Bセ@
II-. ....... to 1M
"""" .... . _lttJ_
·" " " _ r_ . . Wiring chec:k.
cauMd by
otI ... _ to セエ@ rouIig or orwtrlng "" _ "0,, __ 111. セ@
セN@
• セNL@ or eor'_ ..... eonr'\ecton .,...,..., be Iho"... 01 oIoO _
... エセ@
__
,."'tM_
• K no _ _ Ie _ , . . " .....,.. bote.
10.._ 1M fuM continuing 10 CMc i< lot . . . . . .. _ )'W .-II • point _ _ 1I'Ion
.. ......,you"""'" Ihopr-., _ _ -
poinI- your ....
' ,
ON
fiVhI or tluuw,
セ@
: ,
.... ' .... 101110
........o"
. . ェiキoエッセ@
..!III 1M igniIIooo . . _
セ@
"'*'" poinI.
-
""'"In"".-.. ......
1 Romo-.-o ony
_
·"""""10
NMAセ@
""""""
(grOUnd)
セ@
!he _
"""_ ..... Thoo UOn',
N@
r>M.
-.--_ ......... _"'. -..-" ..... - .... . P'N._It-=j
000'"
Tho...,.... . opmg ..
⦅セ@
iセ⦅ゥイャBG@
..., Do .""..., ..,.
_
セL@
'"
__
_01
_ . T"o moIhocI 01 ...... - . . . , . on li9'>o ao! 10 """"" _ .......... 111 ... " " _ ... _ _ _
_ _ _,
セL@
...
,
...................... ... _ .• -,._ D
,"' ... ,..". ...... "'"
セNL⦅BG」イエ@
oNセGB@
P SI
f'uncIo·fofoo _ _ _ ind'I. _
"
. ' ... PQセ⦅@
BGセ@
"""'*'otII.o_......, ...,
II low !,oncI _
"2', 6 ' 1'
セR
bINding - 2' 4(1
REF' aII
t.At finding -
Lg
B
' ion-2' 35
B@
C_CI2OO1 _
_ o g - &o l' RG
- ",5.2>05
laultllnding _ REl'. Jg
cMcI< - ()o, 5
B
セQV@
C_(t1OO"-01 B@
_ _ _ -7· 2
セM
....
-
, ..,ing - 8' 2'5 C _ _ _ " '5,3" 6
tori< braot-7"
_ _ 7' 2
oncI _
aIttJmaIor/noglJotooI _
セッョ」iゥLャィエ^MX
IIn1 o9>:IJi waIIlQOO -
セMR
B
eornpr-. - ,'23, REF'"
_1IghI-&o8
セB⦅X
M R
G B@
(\gnIIIo>nI -
Crw>kcaae _ 2 ' 5:3 C._ _ -2>58
eu.t.-. (.-wMeI)-S. 2' セ@ block _ 2' 30 Cy1lrocIow- """",,"010," -
c,,-- _
, ' 23, REF'"
- 2' 23, 2·26
D
011_"", , ' 21
..
---1)10 ........ セ@
.. " .... - . . '0
DIoco (brako) _ eoa, 6' 11 LN
L
BNセ@
... ·0011
セ@
"3
"25
_ _,·,1
011-,· 1' 23 _ _ 507
...... · ..t, _ · .. ,2 ...-.0 .,.... _
- fto$
1022
セo⦅Q
G RSLQP@
_ _ TrW
,... -""'*'" _00!I
"_OO_2' SI
..... _·2·,' -2·,, ",_""_. ,*,001_·2' " _ . _ ... _-2061 ⦅MRセ@
.,...,. _-2>30
- 2 - 23, 2 ' 211
01-';'-1 " 3 01 COOIOr _ 2< 13 01_,"'8.1 _21 HIッQ
T@
01 p r - . c:t1e