Suzuki GSF 600 & 1200 Bandit Fours Service and Repair Manual: 1995 - 2001 (Haynes Manuals) [2nd ed.] 9781859607848, 1859607845


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Suzuki GSF 600 & 1200 Bandit Fours Service and Repair Manual: 1995 - 2001 (Haynes Manuals) [2nd ed.]
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HAYNES SERVICE & REPAIR MANUAL

GSF600 & It

'95 to '01

Suzuki GSF600 & 1200 Bandit Fours Service and Repair Manual by Matthew Coombs & Phil Mather i3367·288-9JVoJ1

Models eoverKi GSFSOO (Bandit N 600). 599cc. UK 1995-on GSF600S (Bandit S 600). 599cc. UK and US 1996-00 GSFt200 (BancIt N 1200), 1157cc. UK 1996-00 GSFI200S (Bandit 5 1200). 1157cc. UK 1996-on, US 1997-00

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Chapter 2 Engine, clutch and transmission Contents

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2- 2 Engine, clutch and transmission

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H セ@L l!.

セ@

i

I

I ill!l!' 111"1 1 t t' ! II ' lfl I 1"1 セ G@ 'lib 1 ャセ ャ@ JIU I :HHlfu.i LE I ! セ@ "11. .

'S

I'

H

.lm I

!Ii'! !Eli.

jPh Jh!

IHlIi

!""I iE .. olO

I ゥセ@ i ! I jlHHi I 'I セ@ t I fgI"II-N IlId end of uch oomoI>oft t_ ..oh _ ..... 'ho "'-""lOot 1 ItfOW

on , ...., hoo",' c......".11 on

,...

セ@

0Qf0C ..... . . " . .

point

._It

diroctIJ at 1M

gHI _ _ lMIghIof_ ......-II _ ...... . onIa""",1or"

of Iho com _

11 . • 00 Check Iho _

. " ' _ . hwo'. on • ..".,..oIdo1, .....' 011 tho k>u0 eornohaft jo II of "'" '..

Stope 10 ............

........ no

セ@

• I ;' _

_

on

"-1fUl""'" boll 10 wlltodt_ ... _

r







Q ⦅NBG@

d",","'"

0'

,1>0

1" ",1,. _ . ) and

11.38b • . • ong t>oIt 0"" . . . . セ@ to 11>0 ..""..,. _in!! _ _ at tho boi ..illg of 'he Chaptor I ... lII",tr. _ I.

"..02 • ..

- . . tho 8 mm t>oIt Irom , ... 0lIf1in.

。イMiケNウセAヲャッ@

1

e.u-: Tho セ@

Thoc,.--. _ _ l>e-..s _

_

to ..... _ _ セ@

mm _

r1IM _ - . . . . . IOU" 10 ..... pIOin r"IUb """

N@

SIacIor to tho I"OgIWot

2- 24 Engine, clutch and transm ission

LiII

off _ c"'''' ⦅セ@

-

foII. l.Inooaww tho boll "" the セ@ '" to ........ .... '- ' _ セiッイ@

n.1oMeI_ セ@

ケッオ

G セ@

oylindOIoco -

M_.

8 UIt _ _ 011 _

darnage ,.,. H&/lrog

bIocIlock lor signa of INk..,.. whicft couICI Flo .... to QセB@

indIco'. "'''pogo.

ChocI< " " ャ。

エ セ@

Sec"""

'" the cyIro0 ".., 1g 11 セ@ io 100M. """""" lito - . . lrom MdI """ 01 , he セ@ !>loci< ( _ 1....... _ 12"1. 11 eltho< """"" to be mitoIng 11 io prot:eIy """'" In thO'......-- Of tho セ@

"'*

-

1 0 _ _ tho 0--rIn0 . - ; l . . . . iIIuorttionj. 11 Chock , he セ@ _ セ@ and !N1;ng wrltoM "" ,he cyt;OOO< _ and

セ@

...

!>lock

(a..

Lob1cat. "" cyIino1II cyIIndO< ....a and _ moting ッNオイヲセ@ .... ct..vo . ...... 101 IN . I\W _ _ . . . ill< ... セ@ ... one! bgj'rten

_ ....... _ ... 11\*0 . . .

2

セ@

"

.lItio ••• 1imolol1>W_ Mq ... 1_ Hlu . ... U.... t:l...5bl to I""

..... rw- ... ....-_ ..... '" ... I

·'cd " " -

セ@

'lol' セ@

_ _ _ w_ . t 2 0 0 _

ᄋセ@

I i

j

i セ@ セ@

f

Hit:

I l'i

II•

JH1

i.

t> j 1=1

Ill' I Iii •

Ii *It ..:.1 iI iti hi;

.rJIU,{

hセ@

>

"II1Oj-' 'I H •

•• 1 .. l.! o! ヲセAャG@

セゥ@

ッ Nセ@



I

'i'f'" ? NU

I

iM セ@ wゥiーャセエュ



'Iii! . 1 j, !'.. .. _、ャセLィAエhゥ

iGAャゥイエjセヲ@

ャGiMセ@

II'

.r.tl

セ@ [,"-I

セ@ セュャゥ@

'I;

A オヲエィN@

I

-

'f-tlli l.l!l'l, t 1.-

ゥ ゥセQエiG@

IHl'hl f セAi@iilolillilJ, 11!IHjU hll' !!Ir r't!l! l. Ill. ii 111m! i L ;lid,!H h'h!11!"";h.,,

tIl

lIft

'111'1 1ft'll . i, !!I"-' ithHnH tD1 HI I

0

h - "! A ヲセゥ@ i U1 : i i;! lah

! セ セ@ セュゥhィ@ I I' ili ! BNセ@

!

I ,

! i1iHfiiili • rI'I" 'III'

I!I'IWH

i"lll"...

, •

N N

•c

i セ@





セ@

lP'!

I tUI{lllfil

l

'Ill セ@ hljZllt

fill ,Hl!it!liifil;iji

.. ., .......

"''''''2 ;:

iセャ

Ilil L lJl!i,IIH I,m III 'Iii 1

HuUluil! セ@

J

IZ . II ...

i

i ijャセAゥQ@

ヲコセ@ 'illl,!!1 ゥセA@ 1!1'I;Z! J Ilr '11fT f i , ii i!fl! 81i

iェゥ ヲ ャェゥヲAセエNZj[@ Aャ ャ ャセjAi

2- 28 Engine, clutch and transmission

.-

A

B \

\ 11.18 - .

-... ""..-.;;.,,_. "'!nO guiON (al bOCto onds _ "" """'''' "'!nO guI&n ッー」

ャ セ@

セ@

hN u.ggod """

musl boo roplOCed ........ pi&OO Iho &pring セ@ "" a I\ot _ _ chock セ@ for bond "" piocing • """ セ@ セ@ 1- _ _ t· n 1100 t>or>O in ony opting 1I.' c.,h... _ ""'" セ N@ Tho Opring ' onsion _ ..... boo checked by "",.suring , .... """""" 01 """gIlt _ to セ@ ..", I!rtoII to • partlcul.. Iongth. K tho ... elght 'OQO>irod 10 000,,,,_1100 op,+og to "" opodIIod セ@ • 「ッ

orM lor ",oClg セ@ operation. :1'1 K!he Inopoe!Ioto IndIcoteo that no """"""" wOO< It roquirod, " " ' . _ oomponont. em In " " _.

boo _

Reauembly

._In '"

22 Unieu • ...". _ "" ".,1ormod , IloIII ... do IN joO. e."..,

the _ ' : ro. 00 ... _ _ _ _ _ """'" _01 _ ... _ c 1 t h e m g _

'Onoo the セ@

110 ... _

........ 0 _ , fI/'Id dry ,,,.. セ N@ If the kIoonUlicaliOo prOYlouo.l')o __ _ ""_ the pioton. セ@ 011. _ be"," \0 the.,..,...." icIonIiIy. _ ....

--

. . .. ....."...- boIow the 01

• CIroUIy NpecI ..:II piolOn

mg 00to< _

_ .......... thepin _ _ .tno .. _ . NonnoiI pioIn _ _ _ . . _ _ _ ""the _ _ c1 ....... セN@ __ ⦅セ@

セ@

_ _ c1 ... lOPq the 0IdrI1o 0C0fed ... ocYIIo ,.... the ring for tN _

_

1I'oO . . . . _ .. ,110

, .. I:r. ....... pin IAI ................ fill

⦅NLセ@

51. CI>od< __

(000 Stolp

If the • _ _ _ セN@

セ@

00'-" than

N@セ • 001.

_ _ _ IIIr. - . ........... tho pioIn _ pin

⦅セioBMr@

セN@

セN@

"'II

_ """"''''' in • mol.,. to ........... ....... ."", the ーiッャセ@ the pistoM IN"

_

,2

Ioworn _ _ bei,,'

,

ChocI< IP>O pioIon"",- . t' . . . . . . by

.... tN _ _ S--I5)_tN

ii

pioton - . .. "'P...... ..:II pio"'" セ@ _ I O ... _ ......... - . . t h e 15.0 mm up from .... bclt"", 01 tho _ ...., .. "". to the pIoIoi\ !WI ..i> 1_

セBMLNG .....--boronfot()fj pin. ,he piot"" pin ond IN ccrv.cIing JOt od!,Jo ot , M houoing with _ 11'*1' ..--. Similarly cMck fOf WAr bet .. _

rongo.oo. 01Il10 pIoWI pia _ _ ..... _

t .... .,.,.. in tM

""'tee et ...,."

r...

.,.,..""" ....11_ 「・セ

N@

2lI ChodI I>HtInQ oM ..... rat.oiner plot. _: _ !>ock tho taboa "" ItII _

pt. t. bOfts. th.n ""..,...... , .... bolts and (.- - . - . . RQNセ@ Mil - " " y Io1!0 セ@ and ....... ..... pI-., Bond ItII . - op . . . tho _

bl·

tI>t

セN@

om.. " new _

bel!

!Io'. '" locO. tI>t bCItI in セ 101

ong;no sprockat ... _

セ@

N@ InatoI tho

5•

30 Of, 600 _ 'nopoocO ItII dUtch _ acruoti"", mecIIar.iSnI milt Il1o Nセ@ .prOCk. ! 00_ II

セN@

Check tM

--.

OoCIuoting mocl>anf.m lor s mooth Of*otkMI and ony .o;,n. ot ..- or dIomIgo. UnOCtO'Wl thg lhe

2

2-40 Engine, clutch and transmission

engine, clutch and transmission 2- 41

- . . ----.g-.. .... -...".,.. -.. セ」⦅

N@

maKing ..... I' Ioca'.. corroct/y

⦅B

cMセ

L@

lit ...., .. '''' cluIC/I . - _

セN@

1igtII..,

セ@

セ@

. - OIl "'" tIonItwo

_ .... ti .... , I I ' • .--"", _ _

.... . e

"." . . . " ... It-. ................... _ IigfrIatI セ@

1>0lIO

t_ _ _ '*'I.

."

. . - . . " " セ@ " " _ MIl _ _ • IftrOIqI "'" 01 _ _ ....... 1npo the _ _ ...... 01 the

__ 10_ . . .w_........... _ _ ""'"

_

I

u--... ....

d_ ... _ _ .... """ Iho .... ""'" Iho 0lIl1'1 • "'*'llfIft .... •••......... (_ .. セ@ ....... セ N@

boll ..... _

. . . . . - . . . _ _ • ."...... yooA"

rarnoWog Iho ....... tim セ@ _ tho 0I\III on IKIO _

.... セ@

セ@

own toooIoro

can be oonte''Y

_ ,loti.On_ . ........... it-.. It"", opMO underSide of tho _ I_

OVerhaul

ooot_

"""*

lifted) _

on セ@

C.ulion:rv.""'7I/:IIjI, MNAiケッャヲ^エ⦅キセュオウ「・@

エィッ⦅セ

N@

セ⦅@

_In _con_.1ion _p"",_'_01 """"""_IS. '19fIeOsII' dNn"- __ '"

1M

セ@

.,.,.,.",

Removel 3 セ セ

L@

"""""" tho _

"-, • looMon , bo,JI

"*" I"f'Iirmr (.....

.1>Ose I,,,,,, ,.... mu'.

r>OIing セ N@

セ@ washors ao MW

_

t_

01 tho _

Discard .".

,,-' ....," "'" 2

DiIrp'>..,,, pjItI0_

-

11 I I . . . - thO _ _ puoIYod. " -

_

Re mon'

01 thO

bOOt !rom the _

the _

t

_

""" ,.,. .,.,.,.,

_

セ@

001._."

""' n •0.,;..., . - dOri-1o' .. _ _ 'ot.II. _

_._ .....__ ... -

,,",'" ' ...... ' t .. _ft..,O 1*"11 """""'1iY d __ to _

In

SpociIicltlono s.oI1 ....,

セL@

1_ Ulul tratlonl·

PIIJ

I . , . , DIll _ _ •

..-.:I Of _

... " ..... _ _ _ セ\iゥッQwョ@ ... ..,....,. DiocIoom into 11>0 mItt • ..,....... moIO/!s

•• '"' - . from

ttoo

'YO'''''. _

ClQCWOO"" _ _•

-. Wor • • •

&.

u. . . __

_ _ . IwIM"....,. _ " . ,.".,.,. . 1 • 1c.....tog

s' UoMf _ _ ...._ opw.g __ oo """' _.... _ __

ーimLBセ

N fiBG@

MW

"""'

1_

DoooI)o セ@

..... _

. ....._.....

MBッケNセ h _ _

No ..: 1loe Q

S-

22 CUIt.:h . t ' *'11 (1200 models)

7a-.- ...."""' piMon _ "'*'" .... _ piMoR_.

--..,..,........,. c .. ,." ..

........ _

セ⦅@

'*"-'._ _ ",_

00> ,..." _ _

セ@

1M do.oo!

_

..... ... ......

"""'000 , , _ ..... . . -

"'A ........... _.,

".,.,

, _ _ "" """"" .... Soo::IIon '812 $NIl " " ..... 1 1 ............... WcrIoIoog

_.,'II ...... .:r1>l.t>tllM .... .,....,.... 0I

"" .... Wt· _ _ aI thO ....... ..--.w ttoo セ@ IInio.ago """ pioOd'o !>OIl _

101" oIgnI of _ . nicg Ood bumo and . - oy6n0

powla, I'Ioce '0. elm on • t:o«\CfI 00d !he po""" noIIno;I ""'" tt...,.

corel..,. _

...., "'* ...., """""'" セ@

セi@

in 11>0 c."I1.

Inspection 7 ins;>OCl to. onall c.ntrolio!ng opring lor 11IIiguo, wur or daIDal/O. セNL@ " I' Doo ,opIoctod. _ Oheck!hot Iloo opr1ng locating pin In tho cr..,1JI セ@

Iloo opIInes Of _ .. 1M """II mu .. Doo ,opIoc.d. AI." セ@

_!too condilion 0411>0 _

ail _ in 11>0 loIt·h.ond sid. 0 ' tho C,."kcaM. II II ia /•• ""

.1_ 10

tho

Ito

セBi@

..."... oiI.bss - . Iho _,,*,Iefr g ('ic,;on

crank""'"

CkIIcn "",n _ , 1 0 _ .. "..,..01011. Blow Iflerndry. 12 _ tho $!;Vt. N. IotA, onto ..... ourflIOII . . - tho .......

_

""'1

( - . _ _ I. Awl\'

ッヲエィ・セ@

non·.,....,.....01,tho _ _ .....oh

I ouI' aoI. comprund to tho _

t"'"ten ,M 00. .. Dolt, ....,yy n I -ooo/y



セN@

"'brio". tho ',.....miMion

.... " •• _ , , , . "''''" .... r... "", .... tho セッエN@ @セ around the-.go.

of. Ihon ........... oooIO mating """""'- ot Iho __

MIlan!

セ@

""* .... ..._ t o f _ t .. It _ _ out_

C.IJUorI, 00 flO!

Mセ

_f1\ICt oil " " -_10...,. . 00 ""* ""' flO!

セBGMN@

_Ion", '-

21 Cl\.ck again ma' ...

J>OSit"""

of",.

era n 」ッュセ@

11>0 boMlng _ . oro .1lI o",roe1/)' Ioco'od in ,he """or pwtioularfy that

","nkOl" "*,,, CoretuIly Install tl>o """_ cra_ ott."'" no.""11"""' 9 and 111 (USing no .. ..... W セN@ and that tI>O rigI1o 6 mm boll _uring tno 1OfIhand 011 drain tube (. . . _'mlon 211.111» . a'Id tI>O oirIgIo e .,.." "'" Ioca' ..:! jI.-t _ _ ot tne セ@ output snail on tne 1ooft-lWld

'1>0 cronk","" I. . . Hlu'''otion セNU「I N@ llgnton tho tdt • .-nIy, Ihon bond up tho セ@ "" ,1>0 10 iッ」セ@ セ@

pia,.

MセLB

L@

,hem "'

32 Instoltho •• ' ;;;'.",.·o'm セ⦅@ " ' _ plot.

""'0 tho o _ _ _ o«ting, 2\1 Tum Iho ongIno ""'Of. Inst" the _

e

.,.." _ a-ank0lM Dolts ond tne セ@ nul IVhich I. located inside tl>o altomator mounting ftor>go (OIl _ .... tiona :111.7._ b ). C...." 1M I..... ".." on 'M _ (\lro ""' • little " • Ii",. Ie 11>0 ."..:ifioo I ttOffll'Of """""ing Qi。セ@ u.ing • no .. セ@ .._ . and ti from the

""..-.;I

. . . . . _._tt.n.

セBLLLNNMァェ@

"' .....

_ orno_l*.", _'" ァッセャoABGL@

up

⦅ュNセ@

CoouIic>r>: S. VW)' - - " ' 1 _ '" fII! be offOClod

by ___ ッイ・セL@ ond 0op,obIO",lIIO _ _ _

_

• _ o d " """ '" ..,..,.. "an " ...._ Ity be _ セキゥエiッャoヲN@

01 0 t opeotOd. -.II 1"'00haM . - t.. !footoIy and wittoOut """I ⦅ i セ@ pay Of セ@ "ooll"ot. Cl>od< tro.,-"""", in tro. """"" lor Ie

b0 CI>optw (_

ond

... ,......,..., "' ... main

'*"II • GioI

g&u\je, セ@

-...g )oumaIo 1110 'oad;ng 10

hma>O セ。」・、 N@ ThIlIon). r ho oorrotpor>dlng moin t>Mring --.g om. 1 _ .... " 0< I 8), , '" s tamped .. to tho ,. . of 11>0 uwcrankcase IIaII (oo, lIIutr.lIonl. Tho In t lOt... of .ach HI 01 01.< is f"" 1ho out., 1otIt· IIanct joun'IOI. 100 _ 10< trIO Nou! ";thin It>I _ limit. _10 tho mot1lnto _comct Ioc:.tloo. 100 .-.o! mi. U9 tho ...... with tho セMN@ If ...... _ _ ... bein\l lln4O! tM journal it oot-of-I . -.... II grMlor IfIIn t h o _ lim it セB・、@ in cr..p'or'o S!>od eomparo yOU! flndi"110 _

t""""" -. and uOf> "" ... _

. pinIofo 10 hognoI """' ... __

... ...,C'IInecI 3rC1l4'h Dn10 ... _

on "'" セN@

01..., _

;oInOI. キiセ@

-'""--'

t..CUfadby ............ «.

BGセ@

s.. "'" roth _

............. "-...--""' .......

. 4 Of • - . , ,..,. ........ 01 1I'loO ..... 11. _1* 101')' _ _ • pinion Iurno .... セN@ _ ......... "'" _ 1M ... oc:oo.d Of pIo::k.a .... Of I _

I!'oJo _

セ@

Il'oJo 1oII.f\a'IcI_ 01 "'" "'"" !Me _ _ :».21. _ "- !iIh _ touoh aroo N _

iL N セ@

c_ ''''' __ "'" cIrI>Yiouo _

--

12.t1pu1 _ _ iMIIgroII0I

セ@ 10511'0_"..,._

Input -

tnn"",uIon Input .n.ft dl.....",bIy

b

.... cin::IIp - . ... 2nd

0-

......... _ _ ... _ _ . ... 2101

_

ponIon ..., .. buill "" ... _ _

Output .n.ft セiッョ@

27 _1Os..p.1101._

セ@ セ@

セ@

Nセ@

Nセ@

セ@

セ@

• 0






.,• 0

w

I

. mlfi fp

セG・ZA。[@

tUl

",o Uエ セ@ _ .... spjinod wuhor.

pirw;>I1. 110 bush _

pinion, ""'" ..,. tho pinion off m. onatt. セ@ RfIrncNo tI>o circIip ..0'-""11 tt>o .th _ pinion. t...., _ tt>o pinion _ ito bush It

セM -,

. 1 TM l ot セ@

.. pinion it Intogr craclipo. _ セ@

MNセ@

o..ov from

t"ゥョ

U! __ , onoo

エ ッァ\セ@

"""ft (.-

end o cIrdp. making ""'" セ@ it セ@ _ in 1Is _ 53

_

SlIde tho spIinod " ' _ ,,",,0 tho thoII, I>y tho 5th _ pinion _ lis "..",

mokinQ ..... m. o_ ., tho oo.4W Qo\エ[セ⦅N@ _ セ@ セ@ in 55 SIido rho 2nd _ p;n;.:.-. onto .... _

3ro cItdIpo ................ ""'"' be

!58 SIido .... 011 _ _ t!lo _

... "*'t or _ _ .. _.ned or .. om. Input

0ur1ng ''''HfTlI>iy , aw!'I tI'IOI)'t>um .,... or セ@ 011 to thO mating Of

".,. """ft.

セ@

セ@

..

セ@

...tedinlls_. セ@

,,",,0 lho .....ft _ . CIlOdoek k>r oIgno 01 oerIng Of bluing on tho pinioruo. bo 011 to I... mo1>ng oo.riaca '" セ@

000h/t0, _

__

セ@

.... circtipo., do no' • • pand ,M 0000 11'1' Iurthot iANMBセ@

Ihom..,

that tho ""_..-ed .KIo 1"".. .... pinion • ...,..,.. I.... COffKt "ltjng of • otompod dtdfp _ tlon In Toolo _ WotkoIoop ropo

33.57 I セー[ョ@

1 3

⦅セ@



now,_

,-

• ",_pirMln S 1,'_pirMlnb 6."'_pWon

セ@

_

• ouIpJ\ ohaft eompoOnlr'lto

8 Spiin«J_ 9 _ _ pirMln '0 _ _ pWonb

I. ""IWI""/! IS O--mg

_.mg_

11 S",_pWon

122t>13_pkWon

16 Spooor 17 01_ ,8

13 :lOO_pkWonbuOll

19

・Niセ@

-

01 tho -.nco セiッョェ 1501 SlIde 1... 2rod onto tho _ ._

N@ セ@

pinoon onrI< groovo thO 2rod _ ponion, _

-

onto .... _ 1"""" _ from by If>o

セ@

III! SIIJIII

セ@ セ@

セ@

, 0

セ@

N セ@ セ@

•セ@

"

,

w

i

I

II
. omItled b'y _ macl>inoo. .... voohicloo o"ored lor . . . ...... oO' _ 0 ..."...,.., "'" O • •• B⦅セッNQP@

.... _ _ _ .... _ m ( _

'.

lIIu.trotlOn).

....,..,.

,.

1N

__

W

, .......... tI .....

--.... ...... ..--.-. 1It__ _ ..-.... -. ..... .....,. • N , ........... _

--

... _, .. セ@ iィQオッBG⦅セM@ 11M

0. , _ ......... "'1;1

pooilio"H. _

. . . . "'-

oIy. a - _ .... _

(Mo".

n-.o_ in pIOOO 8WHh .... _ _ ......... _

""or "'..., .......... ,.... ..... _

_1!uo*. ..... ,tie

........... _'0 '............... (_ _ " - '1. .... 1ho"'" _ _ Its セ@

III. --

Tho__1>racUI1o H Ion _ bv _ _ T' t-o

3

... ...,.. -

:uo ... _ _ _ _

I

••

セ@

I セ@ セ@

GャセA@

llkl'Il!'!!1 II

II!! li!I:!I-II'" II :111 'I lllir i!li ャ@セ

セR@



セ iAセェ

I



- I i .! セiゥ@

セサゥ

ᄋ[セゥ@

サセ セM

セゥ@

オ エセケェ

Nセ@

セM

ᄋ セ [Aiゥᆳ

,- ,.

." I

... -.

HI.

iーセ@

セ@

i

Nャゥセ@

_

!

!

H

- 1111

'ii, , . ,I セAイ@

ioセ@

! ,- !.d. ';tJ'§.n ,:

_0 •

0

•••

セ@

0

I..

j"'

セGゥャ@'!,ll! 'jW! i !,Io AセN[エャ@ lHjll HI; .r lUI!} i 1]11'!: I"Niゥ Nセ@ セi@ li ,L!h 11"

!!



セャ@

, ... ᄋ。セゥ@エ

j ' '.;!ll セ エZ[MSゥセャ@

'0; j"" GiABセ@ 'lJ- J . " j

Lhセゥ@

If Q ゥGAャセj@ セ ⦅@

r" e

j

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.'

l \, lio-" Is ::'i jHt .,

!i!j

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r

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. i

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Iii!!! °I'" ャセゥエ@ i· セ@ "j,L .i!& ! .1:

!Ill' i Itr.nnor _

£W,p oya!em putII'> I"rOMIIrom ""'" tᄋセ@ unior>I on ,h. botIOm 01 , ... oartlurott"". Wher. lined, セッ・ョ」ヲ@ tho P .... R system 1>OH from tho _ _ _ _ poW of no. 2 Of r>O. 3 --..to II).

""b _ _ .... odapI... _dlocoord IhoIrO-nnv'

, •



M

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! セ@

Hi セ@

d

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.... BNセi、@ 30 Puoh "")lit . - UIl fn>m !he _ 01 rho 110m "" top! aio:n;I -.rho_!"""""" .... _ _ N セ@ , .... nylOn rIncI _ E-cIP ..-. ,.......-Ilrom .he _ . ""'. _ notdI .he E-cIII> ..

pII'' ' _ -... •

--

2:)

v-.- ..... __ ,he pilot セ@

c_

2-1 The pilot セ@ ....., be , . . . - セ@ ...,....,. but "",. II'IaI jto otm "'" front 01 rho セ@ _ _ "'" t . ""'" ... MBLNセ セ@ CII' 0" , .........

-

7._ "-.... ""_..-.-

...

or ,no

.....

ChOlol pkrrIgII _

Fuel and exhaust systems 3- 11

...

LセN⦅@

エNセ⦅Lッイ@

00:,_ In il. or iI In ...... 1>1 ...,:.:.d _ , ....

w.y - " . tt\e)'

. . -bllWlly----Itt)'

...... セ@ '0 make .....

... ()pet'l' Iho _

"'OUUoIy.•• _ ' " I oiIoglho_ iInI0i ..... ...,..". Iho

. .. C!ooc:i< Iho _

.. lOr damogo. Thno .... ........, 1 > 1 _... , by II", _ 01 ..... _ _ ッiャセ|NGw@ _ _ ''.

" " ' - " .............. 1>1 ,... 1

_"""G."

1.0000_ ....... _

.... '

glllo",

.......,...... the rwtaining ..... $0 ' - Lセ@

woIng

_ _ tho IIo",tII. po.:tion .......... rIgIC.- too. 4) " " ' /MO CI>opter 4). SUzukI _ セ@ I• • セN@

--'

_

._'11 . . . _'" ..... ""'"

1

Iho-.nono

CIG.mng

-

........ """, ....

_,I, .... • _ •• go ............ eor •..,...a. . . 1ho _ •

. II Itt)'

• N

lot _ _ ..,. IIiorty minuI.. (01

g,g. ....... cIir ........ ' ....."

. . .I_ 45 _ . . .

... od II).

All., ..... cartou1 :0

..... cartuOIIIOII ............... .

G@

15). M.:t 11>1 toody 01 ...,.,

jMO _

"", _ _

.......... !IoI' .. ,,,,", .

セ@

Lセ⦅io@

II P1< !rom .". ....... 01 .....

u __

セ@

"' _ _

_ _ ""'kM Lセ@ _t _ _ '" no. I CIIbuttIiot. 5 _ • • ""I_ '" _ ..... .."".1 .......... opriroga. . . . . >IDII' oriel _ _

_, --- ..... _

•• ,101

N_

.,.""...

_II'

_

Nセ

0il/uS' "

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brlOCli.t Irom

II

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_

• On QSF600aISS to )(IS)I . . . . . - "'"

QSFI200lIST 10 YI$Y _

, _ .....

*"'-' セ@

.....10 11>1_

.............. .....,....,,11>1

セ@

.....,...."

3· ,2 Fuel and exhaust systems

... - - - ......... Bi⦅LNセᆳ セBLNM

t_ 1II... 'rolionl). _ _ ....ng • whicI1

mov .... ,0.

br_

tt,

The Q/l)0 _

T-

oro C0 セ@

__

opootmUo セNL@

セMNュァ⦅ッイエ@

"'''"'' quK;Idy

0. 10 ..• "'"klng ......

onto _

セ⦅M。イ@

'*"-

ond セ@

bo tho ""'" or.rt u-,.,..."..,... 01 tumo I>y 1IWng • . - セ@ plug. 3 "",.. Iho pIoIjot t ....... tr.tbrj. セ@ セ@ ,""""""". ヲ セ@ lIMo _ Ie let in' o lIMo セ

_u.tion). _ u-,. . - jot _ into tho c.rburtmor 1_ ... otnobon). S _u-,. .......... _ t h o _ ... _

·1

opmg._ tip

II corrtpfMaOd. M_ ,too tooI9"l!rom lho to!> of _ float to the !iUI0_ OkII ptungor, _ opOOsj, O-ring and flUt. Tigh' ''''

bot ,ho 'ho ... ,

0KW0/y and fit tho . . . - ClIO. fBセ@ ,1>0 セ@ Inkago .,... ,0. h'oo1' ot In. CO _ _ • onQOg0 """_ ..".. .... otod

'0

--w_

Z7 H "'" t"'ollto _

... , .oI>tJi lnto ....

"'""" Into pIoCe In tIHI carto go.- 11'>1''''''''''' _ M 11'>1 ,_ •

:12 Hook '1>0

II*'

fill,"". s.cur.. 11>1 fIoa' In p/Ico ,.;m "'" pivo! セN@

33 To check ,1>0 lloa' hoigh' . hold t!oe

cartoJTecl""""_ be M gi-. In "'" Spoci6caIic:oro .. l1'li t>Igir.;, og 01"," C/oapIor. セ@ セ@ io inco 'our ..,..... ond tig/lton tI>om .......ty In • diagooaI uqueoce. AtUoch tIHI IdIo opood aoJUsl.. tnekII ' 0 tIHI no. I """""""" _ セN@ 35 セ@ removed. ゥョャセ@ 'M E·dp Into t"" opoo:i!"" """'" In .... thon_tho inslall

セ@

iII_.

nylon ring ..-odornooth iI. Frt tIHI _ _ onto tho . - oItIHI ill _ Hセ@ tIHI E-dp).

_ _ bot '''" I!'rNCt k>coIior-. In tho cortoI.QItor toocIy. 3(l K ' ''" _to joI w•• _ ' " " ",no it

10.200 Slack ... tlHl lOp iッ」 セ@ loll, "'"" . . - . ... tIHI or:Ijo.os/ltl8l ...... II-.. bottom

IocIo.ro.o! (C) to _

.••

Qセ@

"'"_.......

. . . "'"" _

"'" or:Ijus/It 1rom

セ@



I •,

2

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セ@ セ@

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t I

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セウェN@

tiii!I!1 III III f !I;!lli, I ill! ! I ill i II II' • II !llflflll it! J QA セ ᄋQ@ III Ili_Z

f •

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-unIliff: Giセーャ@

c

u

II

H •-·••

Iid,aw the cable 000 .Ibow Imm tM hoooi"ll 10_

--..

,-

the cobIo...-.., ..... セ@ 10 con-4dIy rouhod. The cobIo muo1 net _ _ willi .-.y

⦅セBGョッエ@





セ@

ッ@

tho '-'-" cobIo

セ@

QJ__ I".t all tM

'''tWe''''''. _

'"".'. . _.1.

,,'" セ@

to "'"

'wo ""' _ _ d and .......,.,. ,o. "'P'''' and 5 - . ,... ""..... ooouMg tho

left· hond intako 0"' ha ll ""'0' " In ,,'" _ In ,... lop 01 "'" ho.,I1_ I'"

H ⦅



N@

" lth • PAm 'YO' om (Uoc"""",,' .... hose wtOoh fUI"IO !rom ' M PAIR volvo ' 0 Iho .. fil t ...

'"""

4 11 net oIr..ty dono. ,.,...,.,...1110 two """"'" セ@ tho oIrlllt", cov. to ' M M ... 1IousOng

""" 10gh1'"

""'m """,,,ely 1_

""" OUI セ@ .... '""·hond ⦅セエィッ@

_

I_

I -i·

• •

i>OiI_.

;" ...,,. _

11.30). 7 t...t>riCat. tho Iowor cobIo セ@ will> ュオiQ セ@ purpose g'06M _ ottoch it to 1M choke IinIlouo baI" on 1M carburetIor 1_ IkIoIrHon 11.21>1. ヲ セ@ 1110 0UI0r cobIo into it> brockOljMe lllu_ll.Zo). I Chock tM セッエ ゥ ッョ@ 01 tho choke c oblo joooChopt""). I ........ tho _ _ 1_ S ChapIM e _

_ctMcl_

__

セ@

S.,..t< pO,-'}t - II"" ehooek rid セ@ 'TIvoIIIo poo/IlorI _ _ - 0I'>0d< and セG@

_. , ..... , , . _ C/l>o:lI.- 1 .. ... ,

6

Degrees of difficulty Eaoy. ""'*-fcr r0 HT _ noting

In.WI. Uon t1 .... ' "'" 10 1111 _ oj . -. ...... tne . . - _ 1111 pr;or..., arcuiI _ .... too • .,.. tne _ . _ _ 1111 tne _ _ _ .,.. .... Utsi oi'o.rit or ......" r.igfo -tanooj. 4 11 1110 pojM coli is セ@ '0 Do faully. Nt.. Ol>OCk tha' WI II no1 d .... to • セ@ 01 セ@ ... wire !rom 1110 coil ' 0 tho

IW_.

11""""''""

""""""'or, pirK:hod

'"" brobn witH

LlSUaIty Do 'opoIt..:j. Note "'"' tho _ IV"",," .. If>di'l"""-Ily tM wi1t11ho fIlOU"Iting ptat. _

. .e

10

can

"omo. as

,Ib[,

no1

on

wIrIoV.

"....",.. .wi'''''

at ,ho 2_pkl In(! !luI..,

"'Ii_ '* _ 1_

cra"lkcase _

-

cnap,..

'-II r

⦅QィッセNZiGPャーイoョ@

""Y'N"

I' "

tI"Iror.IgIIto ito .. セ@ __ In 1110 cyIirdor biocIly 00'1" ' 0 1110 rIgI1' .1\ancI

_

01 ,.... ",ank"... 1_

oido

Remo • • , ho

C'I".

In ...",,,,,,".

Discard tho gasket . . . ....... .".. muot 1>0 UMd . セN@ , ho セ@ . . . - ヲゥセGB@ "'" "'" lOp CO'Ior _ . e LIIOng' Qセ@ mm セ@ '0 """""'-1'IOId It>t '"'*'Il rtltOf, unocrew 1110 bolt In 1110 C«IIre 01 tho rot", _ soc ..... It to , ho .....:I 01 rho

""'''klhln 1_ 111...,.,_1. R.....,.,. IhO セ@

5 セN@ tho _,. OOCUm«O' tray _ _ ! iltO ... _ _ "'" - . "'"""'" " " ' _

_ _B セ。エ・ヲBGーゥイッ "-'Ionf, eegIo . "og 11>1 C/>8pW 1_ IIIU"

,Ighttn.

_4.111. ,. _ ..... uoinII' _

at

セ@

セ@

..... _

I

....., __

_

".,...,

ita bolls

......-OIy. moki'>g ..... tho 0NIinIJ .._ 50 _ ,."" "'" lOP bo/I I _ セ ⦅@ ,7 Rout . ..... wiring "" 10 "'" 00tWi0IC1011 .....

. .,. ,. ., '""Of'"_lr_

_., セ@

wiring In ill ""'"

"_ A................. "Y セ@ _ I*'OIIIi I·"" ..., _ "'" _ _ '""

.iIiII'

....... ...... , · _ ..... IVftn ... I .... , --.0 _ _ """"My 1_ ....." . _

..,Got. Il セ@

セ@

......... of ...."'" 10 I". _ _

..... lit

!toe ..........

BG

セ N⦅GB@

1'10 ............ ( _ ''''''''01I00>I. FMd ' ''' ..mg COIIt*CIOf Ih«igh tho ,..,.. In 1M Ira

M

_

_

'""

⦅Niゥッセ

N@

eo:n- ....... _ . - _lOiII

an tho _ _ .... .,... ""' ......

-..,..... .4.111. II _ ... '"'*111 ........

'" _

_

01 ...

. moki'>g .... tho ...,. In tho ""'"

' .21. s.c.... "'"

-

4- 6 Ignition system

5.4 . • . one! . - . _1gnHIon con1f"o>I

Ii.3 111. "rulOCliho two wiring 001. _

...

セ@

...... ""-

.*kill _II... unit -

S chIeIo;,

Mセ

,.0,..:1

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N@

OSFelXlYISY· on and GSF12OOKliSK1-on

A・ャ@ ollail' .... LセN⦅@ KHII .. faulty. セ _ _ ,I-.. .... , c.on Doo on I>Oo'N

ohop

1111 ___ '" .....,.,.".. MAke

...... I". wiring """""",lor. .... oom tho top 1_ _ 1.2.01. On !IOO

, 1fo """og



A@



_

_

8.2b).

".1Ion __

wiring

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...

⦅セNB@

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]

t

_ _

1 _

_or_

tho -=--t. on ,'" mounIlt>; pIIte 10 _ F• •

NッエセBG@

IL2t Tf'I.

wIrig .""

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....



_

MN」⦅セ@

..

I...

1M

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. 1II9*'riI1ho _

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...

I ...... IO_ ... セPQBG⦅

_,200..-_. N@

lIIiInIIl _ _ MIlO .... K ohm - . on l1l)(I . . - oornec;I "- セ@ boO , the

""' . . . _ _ ... " . . . 01.". .......... ..-..I on 1200 . . - C>OIIt*I 110 pec.lonond_tion _.'0

....

セ。@

L セ@

. , ...• 13

Degrees of difficulty

-...p ... セ@

0'

Specifications _

_ _ .... _ .

... _ _ l>jI _ _ _ _ _ '" _ _

セ@

セ@

セ⦅



セQ@

...... " e

.. .. ._...'*'" ............. .... _._.. .. . 5 1._.i"",,-... __.. -___

"""_10 :

.,' 11 .. '8

0IapI .. \

_. . . . . . . . . . . . . . .

セG⦅ゥ@

L@

" 11

CIIapIor 1

, .............. __ -* -"'' ' ' ' Ot ...................dr,........ G、イ

..... , ..... , ..Mセ

.. . . Q セ@ C!ItIp! .. 1

.a_

.......o.oro •.c rntlrMloJlIIio_ t o r _

Front fork' ヲッイォ

.



Bセ@

Nᆳ

i . ' ( _ ........ _........... ...... .

US_ ,"

____ . ..... .

__........ ........... .

OSI"2OOTISTIOV/SV . . 1.1("- ......................... .. ... ........ .... .

L 8 . . - ..................... . G$F12(10I '

I _ " . , . _ _ セ@ - . l1li _ _ be _

.... '"

oIOootII"

........ "" croooI_........,_

........

wt _ _

...

-.........

:u _

.......... W _

... ....,... _ _ 1IlOo Mセ

.iII""o.

cof>ooI _ M tel

1.10 _ _ _ Ion-t_ _

... toCIM .......

--............. ...-

:u "",.................

_Iotrow)_ ""

-

1." ............ . ..., _ _

セM

........

5- 4 Frame, suspension and final drive

spring ends !AI and _ _ ,*,"'_(1:1)

4.6a tIMooII .... opring _ . (arI'O'onj • ..

4.8b .• . _ _ ......... (""""" and _ _ _ bOIl frOm _ boook

_ I t - . . pivOt boll to _ , he otond from brackoI. On iョウセ@ awl\' grease to Iho セ@ Dot! ..,..,.. _ IIgnIoro 11'11 Dot! ooco.nty Reconr-.:t ,he _ ,_ spriotj. _ oheClo.

_ . noting...,., !hoy ftI (see Chapt .. 8 n-. 10 0(0 """" ' 0 ol"

."..,... &rOd lor ond r.pIaot _ l •..." ">'Yセ@ • ...-- 0 1 _ to 11>0 01 , he opac«a ond ' he 1>0lIo ond ' he ttarv:I boocI< "" セ@ t>iIol,.

3 M ......... 11>0 oprtng.o .... n IJOOd oondiIion ond セ@ 01 rdcIIo'og 11'11 otond up _ "'" in lISe, I'. _ Of _ opr1r>,j io .., - . .

--

SIIM.tand io OI,oehed 10 a dッB・ セ@ .. on セ@ Iromo. セ@ otrochortod ' 0 the tn.ck., ........ tho! lhe " ' _ io , he ,",rac'""

• Tho _

,_

or .... I

""'._.

II>t " " " Jrorn

pIooOd on 11>0 _

I

セ@

2 I.Jnoo:tew ' ''" two セ@

lrom brake mas'"

tho ......... o)'linOd."""",,' _ _ ...-

po. ..... w-.g """"""'" II> ".. •... GL セ@ -....wr;:ot ........ - . /I . - vP_ _ , _trooing _セ@ oj,a. ...... ! ' -

--

,_1iI;o'_ IIo+:r_ IN

*", _ _

d) COo 1200_1f •• IOIIto

"'-

• To.......,.. lIMo...."".... fron1 ....... _ iti). from QiBM Q Nセ N B@ lIMo morn ....... piYol boll roc_I. "'"" 1Oi'liboo Ior_ _ "-'_al"" and ........ rro... w

-

,+

top.,....., "セ@

1"1.

.... '.... • "' セ@



01 -.l.1'IOIIng

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IN No ...

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00"'"

• IN pundo Of lito N o _ . . .

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.... ... __ _L,Ii BGjキッ⦅Lセ@

BGセ⦅@

--.

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⦅セ@

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セ@

I セ@ セ@ Lセ@

l

1 f



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4f. ut

1

II

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ャ ョmゥィセ

tIl'l

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.

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l'i'·! II!11 1'-1111111 • 1 'I,i li • I ' ! li'i II Iii!! lilt' Gゥj ゥ セャゥAQ@ If • • Q セ Q @ ヲ ャ セ A Q @ i セ M A セ Q G , I!! QG Q AQセ@ .1 Iii セゥ@ 1 '!hi 'I!' (' / ' I: !lili 1 f t AQGゥJhᄃiセィ@ 11 i·.U it ゥセ@ QAャNMBセiF@ ii' IH'!UU).,! .1:-,-, • I: iiiJE !ltH .i Q ,1'I,l! -: ' I, ; ' 'Ht l LァセゥGャエ G ゥ@ . Ii I II 1 !J J I

セ@

Lセ@

I· j II

i

, jlH

@セ ii i = . • 'If' "!!Hl '>I

II

f Hil lim ャhヲ セ @ セ@ IIlI 'iii! " !!ll ; !fill,!lllii ;IIN • I h lli u . Jd!'

Frame, suspension and fi nal drive 5- 7

Ino," "'"

セ@ /roOfation 01 "'" 1ront _ ond _ _ - . lakjng mocIlino out on roed. 00, or Ioongth 01 wood ⦅セゥョァ@ dOom through 1ho fork ' ubi .....:I rIO/d into ,he dampor cytinOor _

orten..-.

_1_-

7.0 PriM lit 1ho _

_

Oo'\Qッ\



tIMon BGiャセL@

Inolll i I". D 00It _

!lie oil ..... 111 aI>oukI .ftc セ@ _ and aodjuslment maOo I:')' 1!dOing ... 1Icting 01 FuI!), compr". !lie 1"", Iubo into tile . - .

""' 0Ien.,._

....,

2i!t .....taII! .... _

セ@

tho エ セ@

"'" fork 01 _

!rom Iflo top 01

r_ lIIu. t rati""l. Add ... 1Ubtr.ct

⦅ゥョAィッセL@

opooci1ied in Section 01 tM Ch.pter.

セ⦅@

2>1> C I.rT\9 I.... _ "' I ""'. "'. "'" "'"k, caIIpor mounting lugs, takinV ""'" not to """'9/>1"'''''' 、セ@ thorn. PIA t .... r"", lubo out of t .... _ _ I.,. _ poMObioo U,., ....... the oping """ ill oIoMr-"""'" ooiII at "'" top, _ .. .., tI)' "'" 0!>rinII ..., and lho Obc>oosj.

_

r_ _

XI fセ@ I ...... O-ring 10 tho lorI< 101> t>OIt ...., I"""",, t .... boll inlo , .... lop oj Iflo 1"", tube

r_"'_1-

A

_ ,

⦅セNLB@

.

⦅Gi・ウーュァャケセ@

womr..g; " will "- n .. 1

..,. 10

""""'" uo/ng 11>0 1 I>0Il 10 ⦅セッエォiー@

I>0Il _

"..,...,. IuI>e. lJ>.\o II • ___ 11M and

"- ".,,,,,,-

_'lfnle

-.,.... ...

"')I. セB@

10

セ@

__

oil I>efo.d odjus.... ,lock", tho k>eid セゥ^、ッ@ ... 1M Gompor rodlr«n _ _ tho_ tWo. 3& - . - t h o fork !rom "'" lop of "'" . - (Kl!SK' rr-.>job """"""I. CouUy prIM out tho dull .... from tho lOP of 'he _ to gain acOMO to tho oil _ retaining セ@

on,

_or

eIp. 0I0e0fd b)'

.obI,.

tr.o dust _

......... 001 muot

セMN@

721 _ FlO . __o--_ boIt _

Frame, suspension and final drive 5- 11

1_. . . .

I

7.2\1 fBLio\Qセ GSFll!OO""" GsFIllQOS

⦅@

'0...,

.,...,..., 3 T"" bolt

,-, """"

6510_ spring "...

ioセ⦅@

"FOrl< fubo 12 8o/Iom btnIl 13lAJst ...., QTセ@

1501'_ 16W_ 17 QXセ@

r"" bush_ _ 1

Qセfᄁ\⦅@

20 SMIitIg ..._ 21 o.mp., _ boll. 22 ""'" "-'-"".".

, :. c-uy...,..,... tho .... no1

セッiイゥョァ@

dip. taki-og

to""'01"1 tIM ...-lac of tho ,cc..

40 To _ tIM fubofrlom tho _ セ@ .... t>. - . . v to diso>Iaco ,t. top 000/1 _ 01 seal. T". t>o1,om oosh _ no' p&U Ihrough II.- top buM. _ trOt con t» セ@ to good offoo_.

a Clow> .. port> in - . . _ _ tt>om dry ... ""rv ' C!>odt 11-..""" _lor ""'" - . セ@ -...g of II._ _ _ ...= .... or obar r... _ .

lok lor u. セ@

- - . . tho 0UIsid0 of

ゥッMBG⦅ocqiN@セ 0404 CMck

rod in """ """ '" "'" CIImpOf•• II.- rod """" ,..,. ........ III'IOOthIy in !he セ@ セ@ """'"' t»

.o. __

Too セ@ 1P"inII. セ@ E>amIno ..... working ...-I1C4S 01 II.- ..., _ , il 100m or scullod tl>oy ""'., t» oapIOoOod. SuzuIO r..... "_ocIlhot "'" "'"""""

.... rOJlloIn ....'111 ,"'" ..... on ttMr bottom o! !he dllmj>« rod (. . . _1.IIIb). . . 011 tI>o """ tI.e. _ bottOm buM - . tho ."..,;Ilod iorio: oi!"",,"-, II.rtA)' into !he _ ( _ lRuolra\ion 7.-). Fit • Mw _ _ -.g 10_ to,.... _ _ rod bolt

In/)' a tow dropo of • ouitabIe non· セ@ ,_ locking comf)Ollt>d •• ""'" ゥョNエiセ@

,"'" bolt

in.o ,1>0 t>o1'om 01 iセ

N@

_

""""*

1_ fUullratIoIo 1.2Gb). Ti9h'''' !he boIt'o

!he _ _ _ MIting .• tI>o

rod

to1I.t.. inIIdo ..... 'ube ........Iit .. IV ....... o! tM bolt. wert LintlI , ,,. loti< 10 'uly ,. . . _ 00 t/>o' IoP"rnII セN@ I>0Io _ _ in p&ac.. 'M fork ,uo.\uII1 00IIs to ll>l1O1 セ@ Soocti::on Qセ@

. . rw.quftd {.-

エッ⦅セ@

_!o< _ "' ___ 1_ Installation

. _ .. in any way damaged or worn I, mus' "" セNL N@ ャョ、mッZiオX Q セG@ eoo ,'PO' ... ,,. ... no! セ@

-h_ 10.& l\ghtMl _ _

セ@

Int. tout

"""",,Mg

0JfI1j/ .... _

セ@

• .....セ@ セ@

-

Ap{)Iy セ@

10 11-.. セ@ セ@

""""" .,., to 11>1 _

Of _ . rooting

___ to lI>I two< '90 セ@ lI>Ili>IoIt セ@_ _ tho IrQgoo (_...., _to ttoo bottom 01 1100 Qエセ

N@

3 lJnocrow 'ho n ul and ..tIMo"'W tfoo t>oIt

,

,,,--

セ@



! セ@

i •

1 ..• ••

I

I!Ji It t

P 1 !'

Zセ@

ェ セ@

_

il

h

j,

セ@

I

.

f .

Ii

It · · h

I

: :'U I

, セ@

I



I

I

Ii

.1

I.

!" ii I l·f { !. I ilWhi !r h!iltl i t hセャ@ . mum Ihli!i!tih セ@ I inau 1

0

f '1111 I:t'& II!I iI itffd iH!i l i:!l ヲ エヲ@ セキ@ tI; ゥャヲGiZAセ 111lji!:!! "'1 1 i l."!lii h: li!l;I'1 t!

II , II セA@ セg@

i!liu jHJ,,!Hi

il

I !!j Ili!ill

f iff H:I

L セ

.i l iH

.

j

i

I Iii! 11!1!;1 !I , It' I _ ,It ' i" ! 'I HI! llI .j I .Pl! j ! 1f 1,! lf'!I i ,II Ijtll IIII. " ' ! hliH.hillH Hi .

.

LセN]Z@



" II

. I)I

. II



!



II

II

it

;

.. . .1 "•

''',

セ@

•::

J

I

.. ,I f ...



Frame, suspension and final drive 5. 17

,:La.

T..... tho adjuaI., (........ セN@

Iwv-b.·_OCO .... _.,

..-.gino 0< by I\a>ling on "",,,,n' pt... ,""n on ,he 'H' 01 ' ''' ....::hInt, _ odjua,monta. 3 セ@ io . . - by 'YminII 11>1 セGB@ i111>1 C«dnI 0111>1 too< top boll uoIng • ' 110'·_ ocr.wdti_OI' (... Illull.... Lッセャ N@ n.o.. (0. " 2, 3, 4, セiL@

• OIJpporl ..-.door ,he

rnaIU>g

,,".ix POSIx. _ion 3 is , '" . _ -.ng (Me IIIuotratlonj.

Do "'" HI ,he adjust., '" bot_ ""I' 01 tho pooItions. _ , Of 2 .... ,he

4 TO _ _ ,'" r;Q-1oood. "-'"" tho.ojus1Ol' _ _ . TO Ooco" It tho ptl ·lotod, ,....,., ,'" 1djuo'0I' on!I-ond domping. MGイョ。iu^ァセ

ouiI&bIe

c ᄋ セ@

セ@

IN'

_ J \0 tho O!ri">g on tho ,"" ""ho oOOcI< _ ( _ ...."."""). Thoto .... """" posi'"", •. Pool."", 1 is _ ioセGB@ HI1Ir\g , pos N@

, RemoYo tho ,_

'0Ci*. ........ _ _ ..., ",..... • "'" ....

..... I 4.

I.

BeI .......セL@

., 17

... _

.... _

...,

" " _kIM セ@ or>d 、セ@ iot>, OOO'ipOI ... oIII .... - . 111.

_ ⦅QBッーイ」ォエョA\ャ^セキi@

ItNt セ@ ....... 1oOng .,..,. "... LセiエMN@ """"""" _ 10 In. IOtQUI oottr.g _ _ .. " . 7 [ A BNァッャnセ@ • .

--

""IIs _ _ _

, t.l1b •.. _ _ ..... 10 ..... _ _ _ lIP "" _ on Iho _ """' 4_ ....bMloi •.

_ I ..., ...,.. ,"" ,..

. .... 10 ..,....

_.,g lot .....,... '" Or»' """""'" .... oj セ@ . ....... _ tho セ@ I t""" lor

3 Uft , ... . . - _ _ ..... ' ... '10 ffOm 1M

___

BMiッイセ@

..... セ@ 0.1 _ _ (.- """'1r_1. AopIIoCI I"" . . - " " ' - " _ • HI H

,q.

• ca-...-.:t,



, • • セiッイ@

l1li .......... 001;( ... '-"'11 ... ' " In Sooo::tion 18 '" セ@ II. ,10 l 1 l i _ " ' _ _ __ IN _ ...... IN

-. e_

11.3 "' _ _ "" _ _ BXGセ@ 1Or _ _ OO_MIoo,

.

,.cu, ... _In

e .....UiII IN _ _ to- Chop!.- !II.



,.,

Chapter 6 Brakes, wheels and tyres Contents -._

.... CN!od< • fn>nl br_ caIIporo _ _

MNゥセ@

N@

""""*' ..

... , , . . ..... ClIapt .. ! .... . ..... Chapter 1 Ig " .... 11

• • , • ••• • , . ....... Cf\aptOf 1

01. セ@ ..... _ l i o n . . . """"br... ___ ... fBNLュmエoヲセ M NM . .,...".._not_ . f⦅dエ。ォッーュ M セ N@ __ . _ "". .. .. """"_- ............ a n d _'1on ... , 、ゥッ」



セN@

_ ntormat..., _

,.... ,......

3 • 5

2 ,. 1

_ br.,. . . . . . _br_ __





7 ⦅ッiNセ。ョ、@

dioc _ セゥッョ@

. ............ _ ・IGiョ」ッエ



⦅Nセ@

Installalioo •• • , , • • • • • • S tJon •• , g

__

_ t f " ... セ M セ@ _ _ - ............ and ....taIIaIioo ... , T)'nIS - goorwW in1rmation and fittiny . , Tyres _ _ _ dopoIII _ _ ClJlp.-l1"lCIUr"IdrtQ t>oIII . . .... .

--..,.,""w.' -)oirw"Ig" GSI'IIOO&'SS ..,)(/SIC

................ . . .................................. .

--_.......... . . . ---"""'' ' ' ' *'11-.. . . . . . . . . . . 1200_ ..

-.,...,..-MNセ

--

800_ .............

_ _ JI ..

,

セ@

セ@

. .......... .. ..... . セ@ ............................... . ᆳセ ........................... ...... . ᆳセ

_ _ to.tt> _ _ . . ... ............... . .... . .. ..

'200_ ...... F""" _ -..,. _

セ@

. . . . . . . . . . . . . ..

lJSfeoovlSV

.. ............... .. ... ..

................................ . . ...... . . . ............................. .

,セM

セ@

セ@

f

i

1

.!! ャセゥuエュ@

II iI

ir

セャ@

j. i

'I

I

II li'rl Iii i!!JJi if itl!llill 11!lli

Ii !Ujl!lli lfilll

Gャ@

" .j_ .,' ! iil,11

AQ[iZセャエ]

t t

• !! セA Gゥ@ • .jl'jil .1.•1 IIi" ft.ltr!! IIf"lll!'··"! 1 liilllljillil I il

ゥiセGᄋAjh@

ALイセGャ@

.

セ@

t'

II r• Iii

dUm !ifll!ildJ

セウエG@

iヲエィAャQゥセ@ I ifI · ,I', 'I!!;' lUI r h ;rhjl i fl{1l1 " Ii II j

5

'"



r

!

!

t

r

I

5

Hmnmmmummn

III' Hllill} N セ@ nmill!iiiHi HHlIU wセ ゥ@

セ@ ,IWHUHilHilmmmU セ セ@ .セ@



!

i

i

••

i セ@

• r

iャヲセ@ ,I 11

セNZ@

セ@ セ[iuA@

ゥセGiu@

I'

ii!1 fl f!ilj'lilliitif II'! !"I,rt Ill! II iゥセ G ゥAGャB@ ' I I! I It iャエセ@ {Z' It!1 I t I I 11 " {

'I!,I'H It Ij

I'

Ilt.,1l111 .. r II" I

I ,'"

mmum

Nセ@ 1i' • I'II f tl.n!.J!

ェ j@ セ@


Chap'.... f6piacing ony

""""""*'t '''t 10 ..""

beyond , ......... ice

tirniI. セ@ tho colii*' Is in bod " " - t ........... cyWIcIoo .....,.,.., ""'" bo """"to...;!. 12 On caliper body. Join tM """ ...... o f 11>0 oaHp« body エセN@ malm1ai "" ......... _ won1 .I!oet brako opomioo. but """" groaYH ..... ..... V)' seor. matlodo: tho _ _ . 00 "'" _ tho IkOd _ 10 " .... _

iroIo thO oINrluloing and tho _ _ ... """" toward tho _

Iho poc\aI ... " " " " _ . II FIo!ightirIg•• _all cantu.- partially

""""*' ___.

セ@ ";th セ@ brake 1kOd....... セ@ opornor to fit tho I>"ake

and a

3 Co_ tho fuooI lank and ottoe< painted """"""",IS to pr-.t damage In to. _ , that brake IkOd 10 op;IIoo:I. 4 K tho _ brake on GSF600SISS to mx and GSFI200T/ST 10 Y/SV moodo: tho _ oyotom Ior _ _

If It.. no< J セN@

_

om

ttJ to _ _ to'"

or podM JM _ " , . ,

""bo_L.t,.. _ _

Of

plasbe tUbing to tho _

.1"'" orid

_0'10 'Iodlromltoe

セ@

'Igh'' ' tho_

thO _ . """'" '0 the opoci'led t orque orid InotM tho ., Top.""

Oioprwoogm. .., &ugh oIight/y '*0 ooeur.... method is to _ . stiff wino poin .... "' ..... fori< _ Of tho N セ@ and prosiIoon Iho _ • f,..,t;or, o f ." inch from ttoe _ セ エィo@ _ _ エケイッmᄋセィ⦅@ 1rUo. thO distonc:e from thO peint ... to thO "" will be ronota"lIlS ttoe _ .. """ted. _

,imN.

.""'" I'"

-

to

bo_Lo "'" _ o r " . . , _ _ _

_'II

S R _ U.. ".seN""

I

セN@

diaphragm

"

"

Air bleedin"

thO

セ@

Irr _ _

, ..... セエN@

tigtotoon tho _ .""'" to 1100 'orque Mtting spocikI at tho begirri">g 01 tho o;hapI« and inotall to. セ@ cop. - . tho caliper hM t..., _ . _ \10 on 10 _ tho Pf"'*" on

10 Inotoll

. 0Id_._'" _'**.. . .

セ@

""""*'

br ...... _ Ioo¥ing tho and tho __ Of podol I. firm _ 0»PIi«I. On 」ッュセャョN@

dl..,oo_1 tho _ing

Of

tho srstem and .,...tly _ tho Ion\ICI> 01 'ho t ..... セL@ 1100 proeMS ""til now !IuicI eon ". - ' . ,"QIoog Jrom tho _ _ .

brake lev", Of pedat \/fed .... I..,.. R _ , ttoe P))

i ; : .... b"'""""'.I100 ....... u..rlmond _

- - . l.ook ...,.. - , I!;w _

In

... _ - . ... . , . . _ ... _IOIhom.. DonI> 1ft liiio .... ....,. _ COII'C'IeI"

_ ... __.... N... u.. _ _ 01 5セLB _

セQッ⦅NイiョB[オ@

.... セNB@ .. _ _ 10 セ@ oalho 1'Ioor. 8Io:1My I;oring tho SIring In!o oon!oco """ ,100 ""'" _ .. 01 tho _tyro . ...... ,..." "'" セ@ willi u.. .. ring. _ _ ... _ ...... I,om Iho Irnt .,..

_

GPQBL⦅セ@

wllloo ... o

10 ...,....... 1M _

イZNセキiュG⦅BAQo@ '"'*' •'*"-' casI *'I' _

--:?----

4 •• 0Irfn;1o._. _ _ _ _ _ _ '" _ _ " " " - bot . ..... _

-.g"' ... .,..agoinot ... _ - .. ncI ... Iho

Ior"gor

- - . _ _ 1ho_ ..... t>y _ ,...,. ........ ill .... _ ,

__ '*_ 11>0

セ@

01 _ ,IIa!

ond ,., t\ftS

-

r, .... "..,_ .••or MIhoairing, _ _ .,.. _ > ...

10 or ........ 2 _

on..::li _

-,

_"' __

'" Iho

_ ... ....,. ba M

IN

01 ...,.,.. セ@ . 10 UOInO , .... plumb bob. ot aU..... ",i'aIM ...... _ • IangIII 01 airing. _ ... _ セゥi⦅@

II

To .... .

-

_

_ _ ia .... lwtltl'

1ft

' 100 _

. . . -. W bod>

... rooo pertecti"/

_Ollie ••

u.. "..,....

ondIor major ",.ponoion COIT"oQOI>OOrt . ...

.

14 fnInt ...... -

_ '"... _10=0 011'IN _ -. -_ . . ."'" . ...... agoinot " " _ I.N "'""'0 __ . ... _ _ _".."

......

enoo ... _ _ • _ _ _ 1ho

""", _

..., .... 10 セ@

---

.:U _ · .,... _

G セ@ ___ I. "'** tNtN ⦅ IN cn.IrI

r;:oO _ , .• '"""'" '" otrtno or • I**IfI' セ@ . . . . piece 01 wood ond ......... A plumb Moc-m. ..... "" O.t.- """'''"' . . . . _ olIO be • • "'" frotO:._

.....

....

. . . . . . . . ....,·.·. . "001'1

........

OlIO _ Io ..oc.l. B セ@ .. rIOI. IOa.c. _ _ _ _ _ _ lag"' .... "ond.

RerrKW.I I PooIIIon .... ,,_and _ l tM _ , OOIitIg _ .... y ,ourod M lit •• Ot>d tM セNL@ dfi •• r.:.uoing (-'I' mOOoIsl or _ _ _ (Iat_ mOOoIsl from \flo 0IIt-t..ld_.

-

14.5 W_the _ _ _ the

'-

._If

by _ . IhougI\

c.uliort: oッョセ@ '-f u.. "'_ - . . . and to _I .... 'III d/o(; - 1M d/o(;_ "'" w*I»'L SooIIM . . - (II! ... im\Jッ」⦅エセオN@

t _ セャッimBM

_

w. tor N エイ

セ@

by roIIng セ@ ..... !\at...-l..,. oucIt ... p;o.oo (II plot. gIuo

I"''' w"," u/I . . ukJ .... _

.. .r

,.. ,...,......-.,

corTosIon セ@ oquIpmen' 10

v-_

fino --..ry cloth). H 1M .,wble. pI.co lIMo • • セ@ in ..-.:I ..-..... m. ru'IOUt ....-.g • dIfII

gaYgl. H tM &> -tv """'*. chock \flo oona p;o.oo 1>01\ ••• \flo fofIr. making sure 1M .poe... . - 10 poo/Iiool. Silao \flo .... Ioto p:;ooItion from ttoo

Wittt 1M

ZMセ@

セ@

.1- '

rlQh.....and _

IOIt'/

1_

'-.$1 , 00 セiオNエヲャ⦅@

,..",.;101. allgo the NセL@

....,.,.;ng IC h t

セ@

ktg on , flo 100< _ tM _ (_ _

--I.

t>uIt. _

BGセ@

, tho I>ocP< altho

lItO _ _ _ '" セ

N@

13 right ... the . , 111 to tM torq.,. MI' .... セ@ .. 1M ........ oio,g 01 m. ChopIor ( _

1""01> 0..111111+.

lIMo _

I'

11..","",_01

into 11>0_ セ@

1""2 Butt1l>o I

11>0 _

$

_'-'*G

"' .... I.oe on .... 1on "'" _

4

ffom 11>1 .

""'" Mthchw the .....

, ......... _ Along ..."" OlIo pIoM '" ClOd .. _ . _ ....... .

15. 1110 ... ""'" 111_ ...,. _



........

UN



•.. _ セ@

trorougI"i .... _ (_ ., .. ,U ... 10 oゥGcセ@

..

セ@

_ _ _ pIoloo

fGSI'l200 _

ュN⦅BL@

セ@

_

_

..

dIooc . •01oontod "'" _'""" _tho .,...,

lnIo

MセLN

.... I I

io-... 10 _ " ' " _ _ 10 .... _

....



セ@

.... I'I1II.

N@



brIro; '''' "'" _セ@

or bkoek._

OSFl:1OOS) "" _

tout ... not セNL

18

_ , , . - . ). セ@ oIiIMd. thon lit "'"

.... _ _ (1200



pIno ...

OIm._.,." _ m . _ セ@ セL ,t ...... ''''''セ@ _ _ _ _

" - ,.

'I TIghIon

-15,'3

M..........

Lセ@

セ@

""""'*' ., .... or "'" """",... - , . .... ..0. _ on ....

"'*"'" ........"

_

セ@

g' .Iio ...

t

.... nutto _ _ _ _

LNセ@

m. .... nul 10 .... _

01 "'" _

セ@

_MfY

...

01 .... (_

_"_I.On us _ . 1M •'- """

.... _I0 . .

1n

pin

1nIom.'""'.

eorrooc1Iy In

11 _ IN otghI ......... _ セ@ pilote or ........ onICi m. _ .....oJrog ..... セ@ io .... otghI way _ . ....IM! "'" _ !rom tho iIgt>t. II'W'CiugI'i INgo

_

)'OU dry tt.mj. セ@ セL@ Note: If".. セ@ 、ッエャセ



セ@ .. a ' - dmpo. 01 011 ' 0 ....

on 00/1)

10 _

⦅エッセN@

I Hold , ... out .. ' OO' of , ... bearing and """.. ..,. ...,. ,..,. - W'M bearW>ij _ ., '''''' omco'hI)'. h ... f\Ih"PO," or it ooIt.y , ...p.c. セ@ - . a . -

"'*

,-',-

3 R;g!>t-.:l _ Tセ⦅@

R •• , wheel bearine_

. 8

7 sーイッ」ォ・セ⦅@

9

sーエッ」iHBセ@

"-'

_ Iho ,... _ ( _ s.ctlon 151_ Lin t ... rear sprocket and sprocket coupling a>o«nbt)o out 01 , ... _ . f'oC\rIg _ セ@ !itt N@

12 s.t""_""_OO .. "",,o""" !/lot woo;gr" 01 'M _ to ..., 00 tho. brah 7 セ@ Iho セ@ it good and can be ......ad. ........ セ@ In _ """" セ@ _ dry it. """ セ ォ@ t .... be ........ キゥ エセ@ _ , &'zu«J racmrn«ld that , ... beamga ottouIH (N. IlIuo_lona , . -'- """ b). Tho bearing SI**' wit oIso como QUI. " Lo;,''''' ....... crt セ N@ _ _ ーオョ」セQ@

le.13 セ@

0O _ ..•• woi . ..

..-log •

... . _ ---. out of ,,,. _

uoing ,,,. ..,.,.

,

_

...... '

_ '...

poio,' (one _ won·, , ' "1) _ _ _ " " ' _ セ@

' .. ..,.,.".thO

.uo ... _ .,...... "". ........ , . . , • ' " ' セ@ '" ail to thO -.g. _ """,-.vil _ o n _ _ """, -..:or to - . t. 17 Hold ,,,. out..- ...,. 01 1M t>H4'in!I ..,., JOt... thO _ ""'" _ M... セ@ . - , ., ,um _I...,. _ fOI9> _ .... 10 ....,.. ropoo.::. • _ • _ _ t - ...,...

--"'- ...

t

I . . . . - . 10 """"..., ....... . . - . _ I n _ ""'" . . . ..., dry It. ...

pod
Nring into

11 , . . , . _ 0 1 _ 1 0 ... -.."' ....

_..."._on _ _ _

I"IIgn - .

--

_ _ . DorM

........ .,. .... ...-.,..,. Ihom_.... ,..,. ...

セ@

_or"'.

" _....__ ... torv-.e-.gil ftn«ll .• I>Ior1no _ to セ@

_!he..- ""'" 0I ... ....w.g. ."..,. I In --'Y ...... It'. _, .14 IIy _ i_ .. o!loo. 'e... 20 To.m ... _ _ ....:1 ............ ....w.g

_aoo.1n&_. _ _

_ _

....

_

....... ..0.0 • _ ... aoo.1n&

_ '" tho _ • • .....- _

10 _

セ@

or

.... lilt pio1 .... ' """",ke ' ..., _ ket OOUpling .. " .obIy on' o ... _ . ""'" Iruotall ,,,.

!Me s.ction 151-

_

UII ... """""'" _ ......,kM セ@ Nセ@ out '" ..... _ • .-.0 _ . . . . . h ll.... ," Ubi. ... _ _ ...

セ@

lito

_ 0 1 .....

Q04.JIlIing bearing. noting """'" " If; ...,.,..., セ@

lito 1_ IlIu.... IIGNrIng _ tod. IhO prOeck tlul. 011 fas' ....... h " , _

_ o d end try again. Where a

_iii

-,

f1/ _

• .,. セ@

not to brMk trIO lOb セ@

Of it. mating sIo! Of to IhO ........ ork. _ I N . I a1od)' セN@ ItJ.Idy It cIoMIy. r.oting ony _ _ associo\od

Mtif'IJI セ@

WitI> I . 1 bo ...... 0( セ@ to ito """""' セ N@ CI-..cI< !hot .. fut..-..n .... In IIt bolts 0t\CI ........... Iho _ . 3 The oId4o panoI. ... MI

1'"'-

7

7' 4 Bodywo!1\

" ' - t ..

. ... . ,. _ _ the_ 'N" ....

_"'-"_WI ......

_Iho ,," ..

セ@ セ@ I'UI ___ 01 . . _ _ Iron> 11>0 """'"

10 セ@ tcr.. or bondlflO"", _

"""'OiI_ 00 .....

セN@

"" lallation f ino"

t'

,iotlle_"''-.

&Idol p;aneI trim· GSFSOOYlSv..... MJd CSF1200l(f/ SIU-on models to _ .... .. _"" _ _ セ@

""""IIb"" .... _ ... _"....ondIlt1too_ ..... oIf .... • _II.

11 _ '

.io .... _ " ' _

5 front me MIjp -.:I .-.cI1ofII tw.Oe - rerrovaI onjlr\$Ulllafion

_.

OSFSOOSISS to X/SX and OSF1200TIST to V!SY mcxJ.Is 1 _

. . _ _ .... ClwJ>twfil.

a Ccw..toW.- 1hO ...... "" "'" .. _ 11>0_

-, 0 ""••

-. -.

t_ IHuotnllloft). low8f "'" .....,;g....a ...., """"''1' ......... M ffOm r..c ..... till Iotka, noting _ • IItf 4_ _

, 0Nc:t.-

_"'l1li ___ 11-._'\III _

tow ill !abo ItII ..sg. 01 ItII n onl ".n.I

OSFeOOSISS to XIS)( .nd OSFf200TIST to YI SY motIfU. L

__ ⦅NMセ@

............ _ _ ...

.......

.. 'ho _

. ..... .

dr_ • d -.....,

I....," .... __

CI-" "'" tIiUng ttoo . - . . . ....... .-....:1 (_CIiIpW ' ).

GSFtfOOYI SYrOfI . nd

.......

trMHM"

• _ " " _ _ _ _ _ 21.

w.-./ittII>d _ ,..,.ty ....

..... .. ",. ,.., ...... II>d ttIIIr _

COl . . . . .

asFf2OOlCflSKf rOfl

e _ Iho _ _ セBG⦅@ .,..... _

RooPooe-"l 01 ... . . . - """""" 1ho1 . .

dow •• g'1 CO< _kullG. wiring 10 _ •..,..,. _

I"

""'" 10 " ' ..,,,,. _

_ _ 1M •• II



...セBLN⦅Mエイッ@ _ ャiLッN「G」セ

01 ",. _ _ _ ... 1_ N@

10 R.....,.,. .tII two 00 ......

NeUrIro\I ...,.,

--

;;:;:=-_____ 01 ....

(oorTowsI •• •

_ of II,. I,Wing k"'" ""'''' !>'In" ....., ,......,..... II-. セ@ セ@ "",. to - . . II-. !abo "" II-. loft ond rIgI'TI._ oOget ond II-. 10_ kont 1_ PIll "" II-. a..UIIo"o).

In_

11 Remov1I tile two screwo

HCUrInV

each _ 01 _ _ _ ....., ......... ' .... wiodOhieid 1_ IlIuo.,.rlonl. Not. 11101 , ....

"'_"""fils

0-

_",,1hefairing _

"'

_.1_

"""* """""'"'"

Ita 12 Tho _ 0IItIIre ".... 10 ...,...., tI)' two .."....... ond """ セ@ pIooIlc

R _ . ,.... ' '''0 ocr ...... II-. I """ plos' ''' rl .., I.......... I»'

....... lIonl R_ .

poJ.1>Inij In ' heir """"

p.m •

.0'" •

ッュNセ@

" " _. Remov1I ..... Iow".,..",."....

1_ .... _ l -

13 Di"""""",' tile I,,,,,. tum oIgnoI wiring "",. «ton _ ,. IIemov ... , ..... , ..... " .... ._

lQni!ion _ .............. ⦅キNLアャゥァOQ セッN・エB@

, . I' , .. 33

- ...... 10ld10>g •••• , •••• , Fcool _ _ 11200 fIlOW I.1W

12 0 0 _ ,,,,,,., .,,, ____ ,, """"". F... 0-0lIO IgIoI (1200....,... " " " ", . -""_-*'11 セMgsrioyv@ .. _olIo_ GSFI2ODKIISK' ..... olIo , . " " " " , , , , , , .

,---.."-

Torque w, ..'ICtI H ttingS

............

....".'

"".""."

,

"

""

"

GSFeOOSISS '" lVSII &nil GSfI200TIST II> V/SV _ GSRIOOY/SV ..... ".&'dGSF12ODK11SK1 _ _

1

CI.n""_.,art..-_ Tn.

0..-,.*""

Ih,'

... '""" • 1lllIO1 」セ N@ Tn. .1" ..... ..,iOOw tho """"" tho 1>&11 .... , ' 1>1 r.Iay..., tho • . . _ ....... _ Nセ L@ H '1>1 セ@ IdI .wllch • '" tho _"..;tIan, ... NMセ⦅onL@ _ tho _ _ ...,..-

""'' '11

.... _ _ • 12 _ _ .,.. _ " _pII-. _

,. ".

⦅エィッ@

....,._ . . _--"'_.orIy, ....u..-. N

b .... '

セ@

0UIp _ tho IiIJMo ..., _ ""',_ .. ,.. &nil 10 tto.o'9O tho to.n .... ' l1Mo ........., ............ _ b y • _ _ ............. anthoto.:lOting how セ@ Ii.. (Me

_allor,l·

--



_

K

lit..

tile .....,

tMto

セ@

'omo"

8 Fit the new bulb. セ@ """""""" In the NoI, _ . . . on the ....., frt セ@ bulb

セMGB@10

"""'""Il.

Clop.

the

""""II hOW bulb

(_

In mind the .............. \he

in tho - . In tho ""'....,..0 K In position with

''''''''i the 、オ。GセN@

malg "", セ@ I.

,0olb lrom the セエ@

us.mbly. Ali .. the t>olb unit 0,", la1rino;1 and diood< ' ho op«ation '" Iho hotIcIIigII! and '_i9ht . cィ・」 セ@ エセ@

_oght"'" (_

ChoI>!or 11.

"" r・ュッセ。ャ@

10 _""'loimgl_I} .. _ b y two ......

セ@

I セ@

セ@

セ@ セ@

Nセ@

I'". ! Z

:

I

II

i

セ@ Aセ@

I

11' •

..I I! II

':1

ゥャGセ@

セ@

セ@

1 ..

i ,

1 セ@

h@ iゥ Aセ@ JHf!f

lI d. 1 jセ@

'iZ"1 H IiHI !I! 'HI

H

"Iii j! i!i 1 h

""" i

• '" O!! セ @ゥ Ii J!! ttl HAセ@ hゥセ@

!lflZI .§".1!H

ャA

1,

.I

l !flljll!

I

i hiセヲGZ

l.U

.;awl

.

hllセ@ in;!j II!'

;f Ii

! !f ,

II -

iflPiHl !

セ@

Hi

!IH:HI ,i

i

8.

H ,,"

Ii

jl

"" ,. 1. l. U!! l. zi

! Ii i セャゥ Iェ@ r!1 iH:IiI1 1iUHIit セッN@ セ@

J;

j!

lm;,I

11 ! hll'll セi@ セ@ Hi !Ium セG@ 11 1 1,1 セ@ ql Hut l " !i rl',iis!h1t i iAN@セ HUll:: n.H- IIt; " lzh .... セ@ セA@

セL@ L セ「ャ@

:" ,!HilPiijj"i ェhuセGャゥュ@ • L uェ、ヲAjL

I

!

f



i•

f

,i

t

セ@

セ@

E



J 0

-"

00

" ,1

I... t i'2 · セ[ᆪ@

'i"Ii

I. :

,

N

.1

-

i ,!



..



-

lz! £(5

'

g•

1'"

セQ@

lH lin l{!!J ii, jl! ! , ,.! .II H I セ ャ@ ᄋャセ@ P

q

'I !II

li

_

pWI : II 1 ill j'll!i! d h. Aihセᆪl@ ィAセ@ ,= PJIIIP11itJ 0

ェ セZェゥ@

i',1·
ly cover to 'ho ''IiI''.'- ""' ..... u/ Lho セ L@ ...." _ ( _ セ Gオ ッ G G G ッョI N@ _ . ' h40 CO'I" and

7 1"'1...

Qセ@

Infltellatlon 10 "'wI)' • • オ セッ「i@ ..aI.", (Swuki· Bond 12078 '" ..:Iuiy.'om) '0 'h40 ' I>reod. 01 ,"" .wJlch. IIHNt In"",, It In ' '''' e ,on o."", and

.&



W ..... /ng: To _ , ",. riM 01 ohorlUrulfs, セ@ 1M bo1r.it _two _ from,.,. ..... _ 1 UoiI'Ig on .......-.- or coo!inuiI)' _ , セエィッャᄋ キェ ャBoᄏ「@ _ _ C ... 1ho ...... """ !t'iI nogotW (-vol 1"01» 10 _

01

I... c+utero _ braoko! ItIOO """,",.1 '" "'.., ... C)'IindOf n tho cirwiI .. dMuibOd n Ihe ............ _ tions of _ GhapIw. K 01 compon« " ..... good , セ ォ@ tho -...Iring _ _ tho .ario\n com_I. 1_ tho wWVog ......... , .... tho..-.:l 0I1nio1lOOl\\, セNエィッ@

セ@

.. セゥ「・、@ In tho _ ... , _ _ 01 t.... CMptw, セ@ 01 com_to I r' good. ch«:k tho wiring _ _ _ vaOOuo 0 """"",",,"

• セ@

""""","",1>

ョ@ tho ....... セ@

,.;,;"g ........ , .. at tho _

セL

out... t_ 01 tho diode _ tho MgOIiYo 1_).,..00. to tho middle ,....- 01 th o _ .

エ セ@

_or

N"

_Oland II down, and "'...." .

"

. . . - ,ho_.....,Ioi4'..-.:III>o _ _ (III moooIo GSF&CXJS/SS) II セ@ in.

".copt

セエィッ⦅ヲイュA・

MN@

3 Using on otwn ........ Of eonU .... lty ''''''. """""'" tho ーッiエセ@ (.-.J ptOI>I '0 OM 01 the

セ@ 1-

Lセ セ@

• "

/'



"'1

--,..'

A """ Z]セ _ _ _ )'0t.- '0 be

2 セ@

」⦅セ@

'''' ma'o/'Iinat •• _ _ ,n. mo.,

.-.I the ""'" """ セ@

or. found. _

yotJ
some r.s.-.g tape arOI>"ld "" the..., 01 motor _ -\too wYI

Ro,,,,,..

,n._

,n. _

,he ""'"

セBG@ ..... oil _ ""'" """'- .. """'"" is rt lN ll ャ、Bu

セQ

B A[iN



A@

セャ@

.1

II

.

セ N@

I ' ,_.••••

ed a lign tho molcllmarl$Or$S

Q Index

IREF;4 1

• Component r>ama, 1&ehnicaI tenm and

corrmon abbreviations

e,,,ained

REF-'

Tools and Workshop Tips FOf ",.,.. jnf"""",ioo 000o moIOIC)'tW. Mony of Il10 '1- -'' ' I0I0 . . .---... .... .......:100 セ@ may 1>0 .. _ _ to hirelhom. or lor

,,,..0/1.,

or mctorcydo Ito 7 _ I'Iioi>,_ "'urP

0

-1iV-- ,. __..... _

Gセ@ MGセpNZ] G⦅セwゥ[u@/o Tailing. Moot

"""'"'11

• • from _

con bo odiuotod ' e ..... _on! iQ tr.. -...p,

tok. car. not to mod, 1M .....- rim or 0

イキN@

""ing ,It... 1M", ...

bill. to ,M ,amp 1.21. I! Iho セ@

""""'" c_ セiオNエイ⦅@ only • _ 'and, d""ll"""'"

セ@

.rod Nne. ......... イ Nセ N@ oupport tho

.,.. "" on ..ru;.a,y Mand.

Fu",.. end fire • セN[LGiャ@

f\e1. te 1M Solely "",'I . . - ot tl>O oIlhe _ !or 1 u I _ Make

..... your wr'0 セ@ • It worIg on tN MIl 1IySt.m. make ""'" tN worI'= ..0"'101 iI - . "'" I inIo Tu _ 10 'hoi H 10 flm-q W«ISItN_.. ofI _

,M

wi'" the cooing """1 be _ ._""_10.., ...... _. YIoIng • ""'"" .." ..,.,. Nt Conn

"*' _ •a.." _ __ III ,... ,.., _ C_ _ bit_it セ@

Il'10.,...,. •

_ _ _ ... 1IioIIho1 ......, ..... oqo oI'_1001nO_ ...... cuing ....., too ....., _ セ@ in

below Of _ ⦅セ@

"'-'""

"" _ boIIIserow """ ...... "'" 1M . . - セ@ kif ...

⦅Nセッイ@

セ N@

-

..... ogIo- - - . -

1M ,..,..... to ""b

n • ""' ....

bH,

_ _ lion

...... _.oeIoIy !'1M to d . . . . . OWl. . tho

Bola _ nuts セ@ セ@ """*'"' e..Il'• 10,,,,.,.,,. oIze _ _ or _ 10 oIIp_

...._Iypo.._ '.,.........,._ or, .". ".... ...... it oppIod 01"-,-", _

In- -

•• _

_gnp

Tools and Workshop Tips

REF· ,

•• ,

\

U1 CCO' _ _ .01 _ _ ...... _ ... セ⦅ Q R@ ....... ⦅ セ@ 2..ZI ... _

II _01 ...,. セ@ _ II*W*"I """ I!Io of thO ' - _ . _INto II>t """'"""' _

_ or "'*"'" __ .....-... b\l1I'Ie _

""" ... lh..-IP'" In _ . . . . . . .iッLuQ セ@



_

01

BG

ゥ セ@

0/1.., 000. _ 1 of 1M _ " " " ' ___ "Ion_ I '""" liQIyto ' ' '........ '''.-

..:o._i....

" - ' " ...,.q. 01

\hi _ _ 10 .. セ@ '/OJ"" _ . _ 1 0 CIA • .,. In ita ....... _lioN! lilt· _

セ@

_Ihon.-.

tQ '...-

k.

aiエ・ュッセ@

..........

-

...... _

......

_10

Cn'OCI . , • • _ _

.......... ,.0000bio 10< - " plug I""'_ _ Tn. I0OI will ..... OJIo.-- _ . 1M

-_ . . . . . orIgInoI-_ . . . _'/OJ ... Iho _ _

Iocl.

NLセ@

.., _ _ .... boO セL@

_",_OdioOlO _ _ " (Me. I olluo,:u.q .

MNセ 0I1hI r..,_.",..,.. 10 - . . セNi^jキ@ セ@ 0

_..,...,.".-,.

on """""-,, ..,tty .........

.... ', •• c,•• Ihey _ _ 10 _ _ _ M⦅セNLッiB

/tnpoy............ _

fine"

_ _ ..

_ I...

"""'"

., •• "...,. ... _ . , _ -.g. TI'oo _ ..... en_ lit Il'1o "

• '" ....... '" iIoo

I *""01025 ........ Ttot ........ . . .

.,.-.-

rn

"-

f"0 J::

rn

セ@

-'"

セ@

Ol

セhエMゥ@

eAセゥャ@

d セu@

0

セ@

I

H . . セ@

i

U Aセ@

11:;.a , I ,

.1 "

fl"

Il ••

III I

d _

1J i Xセ ョ@ c 'Hf'!" • 1 rn :1 ,1 11 Ii 0 'WlfH h t2 i!H:!lf 11 H!j -• !'Ihiofaoo the wOOl. _

tho_.

ro,"

00'_

.

Encmoo.t セ@

セLNᆳ

10 mounted

-""-'1' 10 tho

wUh

It. ",OW 01 1M wit. UOiny _ pr .......... , Ping , ... _

Il10 ___ ,..... _00 '''''_ _

.... floICI

Tho _

セiN@

セ⦅N@

P"I"u" セQisB@ pr...... _

An oil

is used !Of

-..mg ongno __ como _ . Nt 01 oc!apI-. to '" lI>I_ 01 ッゥiセN@

.unouncli!>g eoo''POO'" '' alllj.

------,

"'OS!

Oil •

that Iho _

(_

F.utr F""*,,,

Iho...q ......

U. take-oI! pOri 1_ __ 3.21). " h tako _oll point ope clfied by the ...010«:"/o..-.gi"oo boocI< to 2.00""" BTOC, _ piston poaiIioo is セ@

_

-,.. _ _ to •. 14".." BTOC.

Cylinder 」ッューエB・ャセ@

ァ。セN@

" oompr_ gauQO is uMd lor ""' " OUtIng 」セ@ COIl'Ipt>._cone typ. thr_ odopter

• 3.17

Pi



セッiQaュ@

Of " . .

11 --...ring shaft """,," , ,he ..... It ......, t>o OUP!lO'Iod In __ t>Ioc ... ....., tn. (lllUI/*



mour"'" on ••,.""

poorpoer>diCulo, 10 'M

oholl. lIN. 'M .ip 01 'M aaugo against ' M

_ o .,.,.,., oIowIy ..nils, wo,cl>iog tho _ rudlng C_ _ 1 1 8 1. Toko _ _ _ oIong ' M J^ァ G セ@ (It ' M _ 0l"o(I . -d tho

coId..:l "'" セ@

Snrlght-edge end IUrlecIo pillte

e

H c!HH:king the セN@ ..., _ _ ,t lor "'"'I>OVO,

foe. '" "

p..,. . ....... or

.. _ . 1trI' ....

__

⦅。|ッ、エiセ@

DUll up on

thot-..,..

usually

[G

"""_,,,..:>d

..

N@

ョ@ OiI _ _ Dot..-......,_. """""""" io -...mled. This io _ _ _ tho _1Ipo d boocomo ... to 11>0 セ⦅@



on:! \0lIl "'"

!_

MB

011 ...1remo". I.nd i ョNセOiエャッ

St>.il !>eatingl (ollto1 c _ "-to) ore !I>O cronk, h. 1t "",in and t>ig-end _ _ good II oopirIu ,.;u, higI1 _ . n....,. .... ..- "'" pI\OapIloI'·broruo _.,;.I aneoc1< tnllhot tho _ ;. "'" セ@ II>e _ . "" .... OOUing Ita _ , II BGゥエ ', loin! _ _ • IcPd 01l1li11 en _ _ at 1N)cWII.

"'1*1_ ..

-.-.

Tools and Workshop Tips

*npo"" .. Nd"1Is _ _ _ •

__

REF· "

to. )io.,

_ _ " . - . _ .....

セゥッ@

OUIIaDMo lor ,,,. oppIicat ...., PWllcul""Y N being """'"" 10 I flV>- loo,,,*_ .,.. '" In 11>0 riciniry Oil ILooI, c.rt.In

_"'Inn

セ⦅ゥGャ@

N⦅BGセ@

.-...",..-.. ... _ " ' ......... TNo

,..,. 01Il'00 '" セ@ . . . . 10_,"" """'"c ..... • OI_ ..... _ _ _ _ -.u ".. __ c ,

M1M ,,_cpo "- _ 10 " " " !of' lOng porIod·.--oI 10 !he only ...... • Oil .... manu!OCU..·... _ conform 10 ,he ISO mwkingI lor ........ - \heM .... .....- InIo 1fIO 0Ul0r ,. . . 01 IhO OM! (Me • セN L@ 1,2J. セ@

Do "'" _OA>IY _



. l'hM ........ .

", ...ltd "'" "" Il'00''- oIlho)oinl """ bOo -..!pod ell. _ " " _ " ' _ on troo _ """ _ ell _

'*'11-""

cee'rl Johtf

セBN@



'"' "'•0 'rae_"""Ij>Oi"" .... ,...........

Iho - . . . , .... 0I1ho

!mpwa'M ,,,., all



. . . . ⦅セッiャィGMヲoN@

U___01.1_ , _ ,_"",,""_•

,"

__ I "

voiヲケセ⦅BャO@

_""

............ Iho - . . . _ _ セ@

... "'" セ@ • h lloo. ...

It

CIifI

or _ bJN-.- .... 7.3, 7A _ 1.11. 51.-.. bOo ' .' ........ by ....,wilj .... ""

_OMIo_ セ@

on WI""")oInIa; Mo" "..,.0101(1 on joint _ _ セ@ . . rOIt . . . - . _ .. _ ,. tooIol)fl

_ _ Ob

011Il00 ro_If _BGセ@ _ _ I'"n....,. _ a.I\I



_

to Iho _

The &Oft link

..... _

p;no _

100' ltlo _

1iI

!IguII .-.g: on avwagoo • _

eydo" _ . - - y 15,,*",,_lntl>oUKJ Motort:"fClInto two ca•. , . . . . 'to oro.' and thou . oken by opport\roisIs. n.._ 01"*'11 toonlor will be on tho look out kif • セ@ make _ セ@ 01>0 "'*"- 01 your moton:ydo bWoi;J

Security equipment Ther . .... many ,,*,1011_ motOfolng '''' 0UfMWiH0 _ appIierticnt and _ good and r:.:l i>Qints. 0...0.. ... ' ... "" . - . on ' M ..,..,.. of HCUI'ity equipment WtIIcI> be., witt you
01 ___ 01 ,o. ""'"Y セ@

toots イ セ。イiケ@

c.m.d

.セ@

セBG@

II>oir _

,he

PfOckl ItH>cuIt 10 U" Cu1111\g 1OOIt. ""'" i0 セ@

the IOeI< 00 エ セ@ セ@ IOeI< barTo! Is f acing ..ar0 1orig1tI..:I.,..". «11>0 loci< otIaoCI1..

•• セ@

セ@

.,e!•.

.,.,... _

moto0 セGL@

•• I"'thotic _ セ@

• セNAi@

... "'" . he moot

1M . . ,; . , . _ oIt toling

.0" ........ irM>oI_. Thio - . ; . owy

_.t.... """

....,., "" to tho _ . but セ@ ...... too noted till • .....,.." O)'n' I*1II セPエアGci@ ongono _ it Ngh!)' ,_ . , .... dod thai • IIAIy 0)'11_ oil 10 lINd. T.... • WO .. _ . t eo.cr. _ I 00Ukl ..... you .........., ... 1M long '.m try

_"'ing

lIMn of ""

lor

"'........ - . . . ""IiJino - .

..-....,.. ..... !hot "" 0110 In motorqoeIt セL@ EngIne olio セ@ セ@ .... In .... _ _ COIO"'_.

「オi

セ セ@

t:.._

...-

't.obricring Mo' .-.... _ 1)'111".,,, oiIo _ f. DtIl. _ ...., Dum _ _ "'""

_iCnOI -...._ .. " • '....M ... ,"'Tho ..... ,.,._...,.,...,.,.,.-: _ _ _ ..,.,.., _ you money k> Iho long ...... by ", •• _010'11 _ _ _ .....

-

_ , InIJir>o セ@

_

.... t:.. impo-. ................, _..... t:..

Lubricants and fluids

REF-24

""""' __ ._10_ I' -,_ .. "", or.'.'""10_........,

• _ _ ......... 1I'00I ""' ... io セ@ , 'i -.:I lor _ 10 on ..... .,...... loWry "., quoijIy two-Il«>It 11_ _

• On. Lセキッ@

... -- .....

ono ckMh ... Iut>llcl'ecI try trw own セN@ oil _ _ ...... 0. cIIa'Igod In

....セB⦅G@

.... ,W_."'" _ .

• """""'IJh ...... ..., "'.....-. """'" 01 ""'*"'" 1ouI,_ ..... COl,.".. ,

Mセ_

M _ _ - _. . ........ N ond



Mototeycio ........ ,.."...... wM4 ';tt...-

01, ........ _

• ...,_._.

'...... ,... '" "'1"''''''' _ _ oil or



Q」オ⦅セッゥAャoG@

lilt baw. •

_

,

T, • • , '

, ....... _

-...

oIIy"'_

_to __ . . . . .._-_ ..... __ !lUI IN . , . . 01 ,,., . . . ., ... セ@ セ@

• f'OI.9"

goJicIo • S-'EIIO _

_ _ 1)' .....

DNPXセ@

Shaft drive oil •

01

セ@

II

oIt,Aa

...... boo 01 lfIO

セ。N」「ョヲ@



- , mIng..-... ..... ;

SoMe

_

"'ing

"'*'"

-

NI dIec

to-_

_.

_.,..:1, ......... _ _ To _ .mo

' _ ' , ' , _ In ,"- ......

_ _ ""'""" _ . .... ...... GL (01.

'

DOT mIng _

"'" 01 . . - . '"

セ@

⦅セN@

hP, ." .""mo_ • E-... 1M _ itt I;IoOngOd in ,"""",,,",100 _ lIMo M. . . . . . . . . セ@

Chain lube •

ChaIn:.J1lI io ...

_ . type opt" lO.C>r'IcoM ___ ..,.

.. .. .... -""" ............. ... ·--- ..... - ..... ...._-t ....

セ@

chain ond ond to



⦅Bセ@



セ@

....

Mセ@

...,. l1' • セ@

セ@

_r., .. $AE....-,

...... t . . .

,

. . . . . 1tIOy . .

Ie'" __

In 11---... . , . _ 11M _

Qsaeセ⦅ッiL@

セ@

DOT • _ _ .... -eqo ' ....... "'DOT 3

, .... tMoing ""-"..:1 Ifom tho "0IIIINNl0n '0 1M ....... _

.';

............. ,10 , in thO _

to

_ _ _ ritIin; "'" _ ' .... '!No

..w ".......__ - . . o f '" " " " _ _ . .

Lubricants and fluids '!'ling' all from tho MIit'1 _ !flo motOf'C)'< .... on 'O-mg'

REF ' 25

Spray lubricants

.,..y •

.... ro. ol·b . . . d lulricanto .,..

....

.,_

lor

widely ' ' ' -10_ ォim」セゥッァ@ pO.ots and ....,....

Oegreasers and solvents

セM

N セ

t イケャ\^⦅Gセ@

ia of

_

N@

.M Cl. can t>o

"*'

10 • _

lOCking

secure c ....... f........ 1n

due 10 ThrNd

-':'""1.

to """".. or _

T1>«o0 inj

, 0.102 _ KiIogo lImP !loll ImpeJ\oI {IOb>o (Imp gal) US {IOb>o !US !jill)

• o...nc-.toroo 1ozI, ouow:Is.fcn:e セ@ IbI • i.81 • セB@

x

_"'_or(JnH,Ol

leu WI: In')

Ctbk: _

, 3.8

. 0.75 • セ⦅BGNMョッケHュイェ[ァI@ • 0.001 • _ _ 01_ .. (oroH,OI • 0.036 • pッオョ\Aセーイ⦅Q、@

(nH,Ol

• •

• 0.2&1



セNiッ\・@

uIセW@



,.20 1

x

usセHァ。iI@

Ounca-"""-lo エ セ@ __ old IN oubjoct to "" ....... '"'" kl..-...re!hat tn.y ....., minim"", MI.t; セB@ .. . A CU1WI! teo! ッイエセゥ」@ ... ""'"' be _ IOoOIotion 0IxIut Iho MOT .... oaOigM cMck u.fng opeciaIioed b-.. ""fng tmott, (Me 1II"''''';on 1). This oquipmont wII ...... 1:00 .. _ to lOe """'" mechanic. bu, W )"00 . _ tOe セエN@ 'iCOt 'lOClPj- MI or m&)'".... ' - ' _jus'«I 1ft lOe patt, )"00 can セB@ •

....

-1iI/h1-

I>oIght from tllO

9'OIIIId '"

'IiO 0

' '1I'l00 1>0 motorcyelo. """*' 1110 '''''' .,. . cheeI< tOo, 'M • • _ 10 _

ッi

セ@

oeセ

otIencer i.

marlg _ _ 31. 01 Grasp 1M fori< _ . (IowOl' loOgol or>d to PIIoh II>d pull "" ,.,. !otic. t_

."""0'

_ otllhe \IfO\nI. rotat. tM> rI-mg lrom loci< to lock. Tho

01 WIll> Iho l ro"l _

C!>OCICI!don

'''.Tho ___ '''N _"..._ ....... , ......

fMe _ _

b, ..... pIn ... A·pin

ry.. _

_-

Witt> till 100M """ IIO"'IinV セ@ _ . two poorIooc\I)' ...... """""" 01_ .... セ@ 0fIl0In0I1I>O lid. ... 01 _ . , . .

10......, _otitIQ me kin owilo _ . ft", k !ho kill .wI,en 1" , M OFF

bike ..... kicI/0 porJ>OH. All«natfY«y.

-'""" ",. "'** ._fuel_1M

Engine • セ@ me - " ""-'I/(oj onrical0 ッケエ^、MGセA\oIiNB[@

_ _ 31,

HBG@

• セ@

Storage



_ _ top'IPW

セQi^ッ⦅@

•.........,....... , =

t!

.....

001.0)

c-, ........" . _

....

.... I:**Y "" tho "'o""cydo ..-.I

• _

awry ""'" M'I' - . . . . '" .... _ _ _ _ IN I*IOoy _. II'" oil: ""I セ@

• BGセ@

. --

, poonI&. " セ@ • _ 10 pIY(II tho __ .. PI

セ@

セ@

-



REF ' 33

,n _,,.;pgIeo __......

WI ... pIoota.

Cycle components

Clioe Il'Ol セ@

I __

_

"'*V* "" • lew

1_ _ _ 7).

•i>IUtio セQB⦅ioイ\@ .... ,_ ..

_wilh_on:I_ セQN@

11

0

HlHl'l'WlhtjNI'IHi-

II,!

0

セ@

I

0

セN@

0

mmmm mmmwum HJllli

0

セ@

0

IWi Hi j 0

••.• 11 i@ ji

.G

0

H!I h

Aャh h Aャイセhィゥ@

h セゥャュAiw@

i セェヲ@ i ni2i セ@ HP_jWllH Jmuml

_

i ! -;115.i

HI HH!nhihhhHhl ff.....li iumHifd ゥセィAャhju@ ;,; DOD

'I'W"!l• I'!< • '\; "'_

!E 'c

G ヲnGhイセAᄋiZ@

'H..::

. _Ahャ

セ@ セ@ h Ahiuセ@

Fault Finding

REF' 37

1 Engine doesn't start or is difficult to start (continued)

or_

セG⦅@

1V'.....id _ 0'IUIt. 110'1'10;.""",, _ _ ... ....... ,. . . . , GIヲcAキーNセ@ 0Ilrin!,I- or - . c.- D't "",,""". ,, _ .. - . Iho oprIngo ...... boo ,,,,**, p.p!. 2).

o v_ o

or_"" oI_.... Ib_. . . _ _ ,...,...

v⦅ョッiMNァセtnB「IG@

..__ " '.iCI. _ _

⦅セBGゥッ@

- --'

.. •.. _OIIturiDrfaran _ _ .,.. _!Jrt>m セ@ '"

.ZM[セNG@

.......... ....

Mセ@

oo o

VOCIinIIlluI _ _ 0lrfi'IV セ@

.... OIl! pooiIion セ@

o

Enoine!rqo .... , 0"( Ilho ..c ••• -.., to til lot' _ ......- Of """,", Il'oirI !hi _ .... _

eNo,_.

セ@

... _

0Cfew

L ゥヲ\iBセ@

ontiIlhf

1).

Roup Idle セMLIN@

1dIo_ ..... '.... セi fオッiセBG

3).

'

N@

セ⦅SI@

セ@

--. -_.

セSャ

IN@

c.tu.nar."",.,.ocI...

QYョiッ⦅セNIL@

!

.. __ Chodooty !ljo4u..... _ _ , -..... '""" ⦅セ@

セNSLI@

br

C1'11-._._"'_

LN⦅セッョ@

Mft ... セ@ ... _

..... _OUI"

..................... ッイセB@ G N⦅セSi@ FIIUI _lOa higIo or lOa _ . a - .. _

イケセRI@

ThI; II セ@

.. "......._. ..... ..... __ -.....,,..,,eo... ... "'"'""" ....., -. セ@ _.oo ..........."'"_-,. .... ry

セ@

[セ@

II-. _ _

01 . .

__ .,. .. ... _1IoQ - . _

J p..;,toor Z).

_ .or"

....

oD PIoI)oI f>IIrII _ "'" 01 セ@ セZャiM or _ _ '*-' __ ..... _11-. ,

セNャL⦅@

セBGッエキN@

o,.n.u. _ _ _ .....

セ@

- ......

Fuel/elf' mlrlu,.

_

or セ@

_Ionor -....10 10m> onpr-., II-.

piOIIOnO .....

••

BNセ@

V-HT",*J I

iJNGjoセ@

..

セ@ - . - . or "1I_'"

セ@

(0'

Dono: _ セ@

... ..

REFo38

Fault Finding

3 Poor running or no power at high speed o _

FfringlncomtCt

o o

Al on 11>0 pIotoro Je that II-. セ@ Of _ .. domagood f ,n. _ '- セ@ for In'! セ@ '" tkno. Tho _ ....... _ bo tight....-d 10 1ho P'IOPO< torquo in

!hot

CO 00fI190I" 'tt-. 0

tho

;.to '"'" cotbo.nt!or _ _)01 """'"Ill _

o

セ@

/CIIfIpter

Tho , t...-.lard jolting 10 i0001I«Il a-jotoize

セ⦅@

o o

""""'0·

""_Qogg«I. poorIy'- OfmiuOng{Cl>oQ!orl). lor CflOCks. _ or loose M _ poot!)' _ . houoIng

l.OOO.

too"" ""*

pM. or .......,.., (CIwptor 3).

1_.

セ@

o

oddit""

(C/'oaI>! .. 2).

セLッーエケ@

セ@

dur'ntI ......

...-face", _tJonolirlootroct

'OI' .otlIy

CkJIch oIippo'Ig. c.. t>o ......- by doo '-vod, 100M Of worn ...... , _ ..... 0v0g 1M セ@ セ@ to !he p;&Ion ter 1),

-,

E>0 ongho. ChotiVO to !too COIftd w.yot oil (C/>opI'" 11.

o Ck>tct1 houoOng MiloopI'" 2). CluIctI diooptYagm "'"'"" btoI< .... 1200 modoI (CI>opt.- 2). e..... "" _ atOI)o jeMpt", 2). Ck>tct1 opmg ,...", ......., ·Il00 0d0I. UsuoI!y セ@ t".. o.owoIto' 2).

Fault Finding

REF· 40

6 Gearchanging problems _



o

"'" fChoptor 2). .... opIng _ _ .... _ _ _ .. RopIoce oping (Chopor

セ@

ciッNᆱZィBエセGsn⦅@

イ NGエ@

セ@

セ@

..,...n.I•• ' a..to/.....,.. on ....... _ _ sッi」Z。セ「イcキ⦅N@



LセRIN@

__

".,._4 (It _ _ • Aoopioo«IIho

Oo..,.'t go Into,..r or ,• .,.,. doe.n't ,.tum

iッ⦅セ@

....me....'.. _ .....,' ._,... --()owtw..j _"""'II __ '_OIe •

21-

セN⦅\ヲOu^ッ@

Ju".,. out of セ@

LセRIN@

a.. 11'00

_ _ tJ/nOng. c.-Oy _ _

_

C

o

_RopIoce tho _ IWI"",

セ@

1>0'10 _ ." __ p!ooonatMn_".'

c.-.-...,., ........ :

by.

.ct.,_.lMoIoW_

_.ol>ondrog!he"'-'", '

dOaIIt>ooOood (ChIprtr 21, ..... oct Of poe>' セ@ tuoI.

' •_

'" lock '" Ib

'

.,..:

__ •

11.e--

.. RopIoce - . . . _

.a .....

'

Old '" "IP_ full '*' セ@

me piotonI; to ....... """" me iIIlI« 2).

0-.. wom or t:Ilippod セ@ MoUrI CI'tipo jommotd

21

n _ _ Prot>ttbIy pioooM !nom . _

duto't, _orttM'l セ@ _ _ セ@ Thit r i oIIs .... 19'lI

o

セi ᄋ@ Fori:. tubo bor>t. Good セュ。」AエゥョッィD⦅@ dtoppeO. I\opIfu tubo ..tiro" Mw ono (CItopIor 5). Front .d. Of . . . . clomp _100M. TlghI.., ttwn to thO _ _

o o

---fUd

MNセ@

ca, ..... "",.. C/-..cI< _ セ@

fepiacoPt... 5).

0 0 0 1 _ 01 t>rako podO. Oil. t>rako IUd

Of 0OI< -"beo wiIh inI....... domogt. Thio", irr thO Doo3y '" thO 0I>0OI< _ con', 「ッセN@ The _ "..., boo 'opiOo«!

wiIh •

Mw ono fChaptor セi⦅@

-..

a Bent Of セ@

_

COdy.

t f>o _ セ@

""". _

ono

a a

DIsc *"'P«'- Corr odm d i _ ... 1ho セ@ sAセNB@ luM...oiォ^エGセL@

ーNエsi

N@

eo... .... セッMョャカ@ ..

i"",fCNpo

-..1>iItiftQ. _

toy. do .......... " .......... 1\opIooo» セ@ otraigM"" ..... , torilg ....., jCIoaptot セNBL@ セ@ too ..... (DooiIy セ@ セ@

..

H.ndl.o.r pull, to 0". side o F..... t;.ont. o.t'InIWJ....,.ctthil セ@ ..... ,'WU ... _ _ セLッイNョエ@

セ@

or toy

...... Don' If)' iii CI'ioOCkS),

_

o

o

---. .--セLB@

FOlIo \i.tMo t>orol

'"",caOI>I8I' II) o .yot"'" _ cyIi'IOw _ porto worn "" C8U0ir9_1O o to(plU (CNIptOf 6). セ@

セ@

a e..... c.op. bolt. _ (Chapt. 1Sl. a Bo!>tor 11)_ セ@ _..-.g poor OOf'Itact (C/>opI« u..d e' c.....c! t>y of r.igh wottago lignla Of

--. ",.1.'.

_.

_ion

.

1,

1f7oIIion(moOo) _ _ _ _ _ セ@

or !"IO o/>I..C oIIl')'IItm. F\oPOIOO Iho ow!I

.. -.,.1

J' .A: セィヲ@ haa !i,I'1 'jil_-

i ェセャゥ@

:

エ£iAィセ@ !

BiAセヲィ@

U,t='111 ' I uGᄋhセiL@

-I

'" '"

LL

i

A L セBNL@

B ^Gセi@

• fJ; ,.f!jl$ -II I ! AGセ

f fi!iHi!li:! I

ゥャセッ@

iALセ@

""I

1 'jl'! 'i'!! GiセLャゥ@ "!IE' H,jll_ i j fセ@ !! ,), ' i' 1.'1 "j 'I I !, , , -fo

セAャ@

I ゥャセAi@

i

NAhゥャ

i I!!i Nセ ⦅ セAᄃZ

jセ ⦅セGR@

ゥセAi BセGャ@ セZQ@

i



J'

i'·i,1 '!j'; 'I 't" f l . !I' • 1 ,il',;W'1-!!'i j .ltAH;i n' 1 I' LセiGAQ@

iャセA@I ' 1'1-AGhセゥ@

. l . u; fi e セ@

i

I

1

I

I

. II

IWi'H !t ! liH ri h'. '11!!!J ,!li

.!lihlA .ai)li • . • §

iHilU Hii

セ@

Fault Finding Equipment

REF' "

. . ""·_'"

· N

aャッi⦅セ@

-

1>\" Mn.-y, 1Il000100. IN _

....... ⦅セoiGpBN@

... . -

,...-.,--.....-,. ..........-.g ___

IN 00it\0f)' ...;

"--

' ..

エMセ@

MNセL

IN _opla•• _ "u.->g ..,. ........ ..... "'*'"....." II..t thO ...... . -



'''-I0\I0II_ "'0; _

fool. T","", Iho _ .. _ _ tho ........ _ .

InIWfy

-.

,,,_"IN .\!__.

_ _ 0 _ 0CJtIII0uiIy In . . ON _ p::IOiIion, !lui _ _ _ 0 . . In "'" OFF pooiIIIon.

10 _ _ ..

Itt--,..

T

.............. _0...,'.,.,., s.po..,. IN _

... _ _

.....

B⦅ッョ、セヲ\ャエNキケ@

_ _ '....

セッi、ョBG⦅@

!

. _

"'-'I' be IN "... olIN セ@ uP ..... owlY . ... t. ".".,...".

.. WOoIO. t Muojng I . _

_.

met.., ...

ャqB⦅セG@

_ _ tho _ .. I _ .... セ@ ......... _

. Bセ@

II-. ....... to 1M

"""" .... . _lttJ_

·" " " _ r_ . . Wiring chec:k.

cauMd by

otI ... _ to セエ@ rouIig or orwtrlng "" _ "0,, __ 111. セ@

セN@

• セNL@ or eor'_ ..... eonr'\ecton .,...,..., be Iho"... 01 oIoO _

... エセ@

__

,."'tM_

• K no _ _ Ie _ , . . " .....,.. bote.

10.._ 1M fuM continuing 10 CMc i< lot . . . . . .. _ )'W .-II • point _ _ 1I'Ion

.. ......,you"""'" Ihopr-., _ _ -

poinI- your ....

' ,

ON

fiVhI or tluuw,

セ@

: ,

.... ' .... 101110

........o"

. . ェiキoエッセ@

..!III 1M igniIIooo . . _

セ@

"'*'" poinI.

-

""'"In"".-.. ......

1 Romo-.-o ony

_

·"""""10

NMAセ@

""""""

(grOUnd)

セ@

!he _

"""_ ..... Thoo UOn',

N@

r>M.

-.--_ ......... _"'. -..-" ..... - .... . P'N._It-=j

000'"

Tho...,.... . opmg ..

⦅セ@

iセ⦅ゥイャBG@

..., Do .""..., ..,.

_

セL@

'"

__

_01

_ . T"o moIhocI 01 ...... - . . . , . on li9'>o ao! 10 """"" _ .......... 111 ... " " _ ... _ _ _

_ _ _,

セL@

...

,

...................... ... _ .• -,._ D

,"' ... ,..". ...... "'"

セNL⦅BG」イエ@

oNセGB@

P SI

f'uncIo·fofoo _ _ _ ind'I. _

"

. ' ... PQセ⦅@

BGセ@

"""'*'otII.o_......, ...,

II low !,oncI _

"2', 6 ' 1'

セR

bINding - 2' 4(1

REF' aII

t.At finding -

Lg



' ion-2' 35

B@

C_CI2OO1 _

_ o g - &o l' RG

- ",5.2>05

laultllnding _ REl'. Jg

cMcI< - ()o, 5



セQV@

C_(t1OO"-01 B@

_ _ _ -7· 2

セM

....

-

, ..,ing - 8' 2'5 C _ _ _ " '5,3" 6

tori< braot-7"

_ _ 7' 2

oncI _

aIttJmaIor/noglJotooI _

セッョ」iゥLャィエ^MX

IIn1 o9>:IJi waIIlQOO -

セMR



eornpr-. - ,'23, REF'"

_1IghI-&o8

セB⦅X

M R

G B@

(\gnIIIo>nI -

Crw>kcaae _ 2 ' 5:3 C._ _ -2>58

eu.t.-. (.-wMeI)-S. 2' セ@ block _ 2' 30 Cy1lrocIow- """",,"010," -

c,,-- _

, ' 23, REF'"

- 2' 23, 2·26

D

011_"", , ' 21

..

---1)10 ........ セ@

.. " .... - . . '0

DIoco (brako) _ eoa, 6' 11 LN



BNセ@

... ·0011

セ@

"3

"25

_ _,·,1

011-,· 1' 23 _ _ 507

...... · ..t, _ · .. ,2 ...-.0 .,.... _

- fto$

1022

セo⦅Q

G RSLQP@

_ _ TrW

,... -""'*'" _00!I

"_OO_2' SI

..... _·2·,' -2·,, ",_""_. ,*,001_·2' " _ . _ ... _-2061 ⦅MRセ@

.,...,. _-2>30

- 2 - 23, 2 ' 211

01-';'-1 " 3 01 COOIOr _ 2< 13 01_,"'8.1 _21 HIッQ

T@

01 p r - . c:t1e