Renault 4141 Service Manual 1977 English Edition

Citation preview

\ \

4141

Pages

RENAULT rkshop nual

General

1 to 15

Operating incid~nts

16 to 44

ydraulic automatic ansmission : 4141

.s. 3520

Overhaul and adjustments

45 to 120

271 - R1272 - R1273 - R1275 ncels and supersedes: 5A, 16A, 18A, 22A, 24A, 25A, 27 A in M.R. 167 pter Fin M .R. 174 - 1st edition - Dec. 1975 4A, 5A, 11A, 13A, 15A in M.R. 174

Fitting an oil cooler

Wiring diagram

121 to 129

130 and 131

Edition Anglaise

t C F.A.D.Dk.E.It.N.NL. S. repair methods given by the manufacturer in this manual are based techn ical specifications current when it is compiled. mPtrhn

15

10 11

.... ........

1 _ Piston lip-type aeal (outer)) .-- section seal (inner 2- e-. -.v-v 3 _ Piston

-4 _Springs

5 _ Spring

reta1n1 • ·ng

c::up

6- Orclip form disc

•

7 - Wave Number of discs an 8 - Steel diiCI } stock depends oni11ion 9 ic tranun au~efer to page 59 • - Uned disc:s. type.

71

....

0

Lubricate the MOis ond fit them to piston (3) : - the square section seal (2) inside, - the lip-type seal (1) outside (with lip Facing bottom of piston).

-~-, -4... I •

lhe a strip of thin plastic sheet when inserting the piston to prevent the seal Iip bending bade (a piece of plastic sheet is supplied with each set of seals).

80523

77

Fit al! th~ return springs (4), thrust cup (5) and c1 rcl1p (6) to the piston.

~press the springs with tool B. Vi .712 and •nsert the circlip in its location.

78755 .1

:-!

Make sure thot tM three luga on the thrust cup ore ~ding the stop ring in po~ition once the tool ho. been removed.

71

0

;.ssemble the following in the housing in the Qtder given :

~

_ the wave-form disc (7) .~

i·

• 1 steel disc (8)

• 1 lined disc (9) • 1 steel disc (8) and so on .

. 4141 - 10- 11 - 12- 13- 20

. 4 steel discs (8) ~·

3 lined discs (9) •

. 4141 - ()()- 30- 31

S steel discs (8) 11

12

13

14

. Assembling the freewheel -Assemble the following to the freewheel ouhw trod< ring (11 } : • thrust ring (2) freewheel (13} with shoulder (E) to outside, thrust ring (14).

79 875 1

t the above auembly to the E1 hub.

79

When assembled, and holding the freewheel outer track rinQ atotionary, tbt Pl p.mwb!!l rm.tst bt fr!! to rotate clodcwise and lock itself when on attempt i1 mode to tum it anti-clockwise.

80 522

80~ 61.

Fit the needle roller thrust bearing in El with t+.e needles facing towards Pl .

Insert the "Pl sunwheel- treewne.l " assembly in the E1 clutch. Fit the aeol ring to the housing.

10

78766

E2 CLUTCH

7

9 9

9

9

\

4

\ .

\

\

\I

·.a \ 3

5

".10

\'

\

\ ,I

\8

8

6

2

1 - Piston lip-type aeal (outer)

10- Distance sleeve

-Piston

11 - Cirelip

-Lip-type aeal on bellhousing hub

12- Ring

-Springs

13- Circlip

- Spring thrust plate • Circlip • Wave-form disc • Steel di5a • Uned discs

} ~rnber of discs in stack depends on automatic transmission type. (refer to page 59).

lip-type Mal (3) to the bellhou$ing hub

faelng

bottom of bellhouslng) .

i 3

81

80 571

'-*t--. t t,-~ ...t (\ ) w ftt It .. plu.n (2) ('.C1t\ Up t.ct,. .,.,..

., pi~).

U.. o ttrltt of thin pl•ttc lheet _.,. ,.....,,. .- ,t•"-' Of\ 1M tM bellhfM!ne to ,..,.• .,,. .,,. tM ..al lip (• pt._ of r»•ttc lhMt Ia IUpplled wilt\ eoah Mt ol..ta).

fltt oil ~pr~,. (4), ,..lftlng aup (5) Md clrcllp (6) to the platon.

.,.,..

'-'tfon tooli.YI.ZJf

Clnd-.... tM

_.,"1 be,_.

flit cfrcllp (6), oertol" tt.t It Ia ~II y hOlM I" I" groove ttt. tool Ia r.moved.

Aan.,..t • the weve-ferrft cUM (7)

• 1 .,..,

.10

(I)

• 1 IIMd elM (9)

......

_,...., . . . (1)

41~'

• 10 - 11 • 12 • 'J -

20

. . . . . . . . . (1) , ........ (9) ~141

·GO· JO • J1

, ........ (1) ~

,,..., . . tf) .

II

• 10

Fit distance sleeve (10)

Sleeve height depends on automat i ~ transmission ~·

4141 - 10- 11 - 12- 13 - 20 = 47 mm (1.850") 4141 - 00 - 30 - 31

= 43,2 mm (1. 700")

805)4

Fit : circlip (11 ) ring (12) circl ip (13)

...

~

79582

83

Fl BRAKE

1

8

4

2

3

5

6

9

7

10

I

11

AO 51'18

1 Square section seal (inside F 1 pilton)

8 Suet dilcs

2 Square section seal (outside F 1 pilton)

4141 - CXhnd 30 - 31 Ust IMfTlbly) 4 discs 4141 - 30 . 31 (2nd awnbly) 3 discs

3 F1 p iston

4141 . 10 . 11 • 12 . 13 . 20 : 3 ditcs

4 Springs

9 Lined dilcs

5 Spring retaining cup

4141 • 00 lnd 30 · 31 (11t ._mbty) 4 discs 4141 - 30 - 31 (2nd 1111 nbty) 3disa

6 Circlip

4141 • 10 . 11 . 12 . 13 . 20 : 3 discs

•

\.

!i

. t:!l

10 Thrust pt.,.

7 Wave-from disc

4141 · 00 (with 51teef dilcs) : 6,3 mm t248") thick

I I

!:

4141 • 00 (with 4 steel dilcs) : 8,5 mm (.334") thick

I;

.. .I

4141 • 30 -31 (1st eMnlbly) : 8,5 mm (.334") thick

I

~I I

.,I

4141 - 30-31 (2ndassembly) :

lI

- PnwisionaJ (The 1st assambtv gear casing is retained) : ~3.2 mm ( . 519~') thick

.! .1

I

'

- Final (The gear casing diffen from that used i:"1 the 1st assembly) : 8 ,5 mm

'f . I

i

(.334'') thick .

4141 - 10 - 11 - 12 -1 3 · 20 : 13,2mm (.519"') thick

I a,.

il '.

11

84

Circlips

0

tpbric:ot• square ~ection oil seals (1) ond (2) ,_J fit them to Fl piston (3).

· . fit the piston using a piece of plastic sheet . 10 help the outer 'eol to slide (this sheet is ~ tupplied with the set of seals). 'JidMATIC TJANSMISSION WiliNG O&AGitAM

Wlaf IDENTIFICATION

Eod\ wire ia icMntif'i~ by o nud>er foi lowed by o l•ttef(a) i ndicotl ng th. colour, o furthef runt.r

It wUI be Jdentlfi~

follows :

:;;d?h..!L

indicating "'- wire diameter ond tMn the numb. of tM unit to wt\ich the wire Ia c::onMCNd.

wire No.

banp• :

01

to uni t 41

wire dio.

On COf•.-ctof 41, t+.eeefore, we find wire 316 G 4 221 :

Tok• wire 316

4 41 in

G

COIM-.c:tof

221.

Wire coloun : Beige wt.ite

S.

8c

81~ a ... 8

Wire diarneten :

I

C

I

Grey t Y.tlow I ~ G

J

N

I ,...!led ~ I AbOCM S

I

f V .

I• I I I I

M

I

No. 1 I 2 I 3 5 6 7 8 9 mrn , 7/10 9/10 . 1CVlO 12/10 1VIO 2CV10 ~0 3CVIO ~0

liST Of UNITS 10 - Ignition coil 12 - Distributor 21 - Oil pressure switcn 22 - Themd switch 25- Starter 30 - legulotw 34 - Push-in tetmi nol for oi r conciMning -...tic: dutch 41 - Junction blodt - front ho"*'S to -9• harr 111 G- Push-in tenllinal for oir cordttoni,., ..agMtic: dutch 4S- Push-in terminal for brake pod wear ...Ung lisi-t 75- Cor•Mtdoe' No. 1 on I~ panel 76- Connec.tor No. 2 on i~ panel 78 - Caftnedot No. 4 on l~t ,_111 - .btction block - front ham 111 to auxillori• plot. 119- .Nncrian block- front halMa to tgniti~tw1w switch whi"Q 120- lgnition-ttartet switch 161 -Junction block- fnlnt t.arn.l to,_.. han.a 220 - Junction block - engine homea to autoMotlc: t•cawnlalon hom221 - Junction block- .,.&ne han:- to autoMatic ha~•aisaion hcwn.a 222 - &.th (8rowftd) 223 ... Kidt--... switd\ on occeiMatcw cabl•

130

Viol•t Onlnge

Vi

OJ

N N

.-

--:::::!!;:::::: .... . .. . . •

~

4

~

'

'

•

~ •

r---~~-----------------~------------~ 111 ... ..• ... ,

..

( ••

'

1'"~

!-. '1

•• 1 .

~

f\ .. f_i

I

l

.

\

' (f ,· •

...•

~

..

131

'

4

~ 0 0

4 I

~

~

~ ~ ~

"

'

z

:~

I

' 0:

'

..

•

•

.....

' !'-

.... .

l .

'

~-

7701 ~ 7U :·