Select Fire AK-47 Galil and Valmet Conversion Manual [Illustrated] 0879472812, 9780879472818

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SELECT FIRE AK - 47 GILIL AND VALMET

CONVERSION MANUAL

FULL AUTO CONVERSION of

THE AK-47 (INCLUDES VALMET

& GALIL RIFLES)

GROUP B.

I

NOTICE ~

Published for the exclusive use of Governmental Agencies & Class 2 manufacturers.

This

booklet

is

written

governmental

agencies

for

manufacture

of

the

self

AK-47,

AKS,

Valmet

select

fire

{fuil

is

allow

agencies

to

secure does

advanced not

allow

manufactured, principals to

the

auto)

fire the

United

dissemination

The

and

first

Galil

and

here two

on of

second

Constitution

and

of

this

purpose

priced,

equal gun

HISTORY

allow

OF

THE

was

after

the

new

AK-47

tridge

7.62 as

x

The

SKS.

to

that

first

extensions

ers.

Slon

The

would

This

rifle.

As

Russians

the

into

made

for

Russian

metal

were

able

Kalashnikov

in

and

used

AK~47

the

same

range

car-

in

no

other

barrel

stamped

steel

receiv-

to

a

placed

cast

and

receivers

m/m

used

from

went

39

Russian

is

SKS

SKS.

proved lose

x

The

design

AK-47's

then

steel

years.

original

of

separate

Russians

7.62

intermediate

The

shoot

Russian

was

II.

m/m

design

would

broached

War

riveted

This

rivets

39

the

SKS

Kalashnikov

the

Similar

to

by

by

Russian

The

World

designed

use

the

preceded

cartridge).

service

way

was

(using

M-43

M-43,

the

AK-47

Carbine

The

manu-

amendments

knowledge.

to

that

rifles.

machine

BRIEF

The

into

budgets

higher

of

| A

book

a budget

are

of

license}

The

States use

use

rifles

limited

fire

class

BATF

rifles.

purchase

the

instruction

(under

power

select

licensed

an

with

illustrated

facturer. the

as

for

inadequate

as

the

barrel

exten-

receiver

walis.

the

forged-machined for very

a

number

expensive

technology

to

principal

go of

and of

short

improved,

back an

the

to

the

inexpen-

39 Sive

rifle

of

the

the

using

original

concept

"modified"

exported plants

AK

this

This

was

The

block

the

AKM

Russians

and

equipment

improvement

called

rifle.

technology

and

communist

stampings.

"turn

to

have

virtually

countries

and

many

7.62

or

Key"

-

all

have

countries.

produced

Many

their

AK-47

and

very

characteristic

the

production. "ith

the

and

available

-ne

Many

this

and for

rifles

these

of

these thetr

of

the

designs

are

country

of

m/m

come

world

during

new

rifle

other as

OVERVIEW

To

versions

of

these

AK's

AK-47

or

times

three

and

parts

their

manufacture

into

select

>xotic

accessories

improve

their

detail that

performance

vorth

noting

that

juced

a new

version

the

of

some are

following

OF

Russians

the

AK

of

the

looks. in

more

It

1974

firing

the

it

of

the

rifle

Western

Afghanistan.

AK~74

for

CONVERSION

AKM,

and

The

there

specialized

a

are

uses

SELECT

a

of

things

FIRE

semi-automatic

two

must

(2} be

and

done

somein

the

license

to

order: Secure

a

Alcohol,

Washington,

is

governmental

x

minimum

(3)

to

intro-

5.45

of

TO

manufacture

a

l.

throughout

available

and

in

This

the

use.

legaily

deal

accesscries

also

as

replace

cartridge.

war

of

tank-crew

manufacture will

to

attenticn

known

variations

shall

issued

the

their

is

we

originally

M-43

to

booklet

world.

We

39

cartridge

countries

the

as

%

velocity

Marxist

variations

of

semi-automatic

AKM's

fire

own

AKM.

In

of

high

first

such

leaning

m/m

a

proper

machine

gun

Tobacco

D.C.

(This

agencies

from

the

Bureau

and

Firearms

in

is

necessary

for

as

well

as

manu-

auto

parts

factures); 2.

secure

a

AK-47

full

set

and

required

and some

in

and

make

explained

have

There are

are

purchase

(as

cases

all

will

be

full

modeis

auto

of

rifles

bolt which

to

aid

in

done

will

new

you

allow

bolt

templates step

#2.

Also

welding/machining

you

not

carrier

as

to

have

outlined

#3.

restore

cases

to

make

and

MANUFACTURE:

STEP

#1

by

Guaranteed

the

Since

Constitution.

Current may

only

be

laws

provide

that

manufactured/sold

to

a machine the

gun

illegal

following

firearm

groups:

three

1. ties.

For {Police,

sale

to

Sheriff

government or

any

enti-

branch

of

should

except purposes.

for

one

to

citizens

will

as

Amendment

to

the

U.S.

1986,

it

has

been

19,

or

Therefore,

manufacture

right

system

an

make/manufacture

to

you

May

court

full-automatic

U.S.

to

Second

or

court

the

right

this

restore

the

citizens fire

select

Hopefully

weapon.

|

a

own

with

and

on-going

are

there

U.S.

to

BATF

the

U.S.A.

approval.

department

writing

this

At

to in

state

proper

of

approval

the

with

the

of

out

export

For

3,

which

Arbitrary

Findings)

Technical metal

BATF

the

Firearms;

of

Bureau

called

often

by

and

Tobacco

Alcohol,

of

(Bureau

III

"Class

A

licensed

person

a

is

sample"

"dealer

dealer".

III

"Class

a

to

dealer" a

special

which a

parts;

a

as

sale

For

2 .

on:

those

easily

operations

modifications

one.

are

designed

there

step

in

the

not

but

Instail

carrier not

receiver

install

further

3.

do

the

Government}

more be

ocr make

of

automatic the

advised

an

above that

automatic

you fine for

imprisonment.

and

I

advise

The

that

you

fcliowing

to

determine

which

equally

true

although,

others

This

is

and

their

agents.

not

break

the

law!

aid

you

agencies

governmental

You

subject

are

and

felony

a

committing

are

law!

de

facts

should

the

approval

and

license

proper

without

firearm

in

if

you

1.

The

AKS,

etc.

* local

laws 2

is

of

3. a

viclation

the

vViclate

a

of

law; full-

is

of

cf

not

a

not

a

is

possible

or

re-sale

your

AK

or

1

violation

is

of

full-auto law;

law.

to

planning

possessing

through of

a

of

and and

book

gun",

4

two

of

the

above

Do

not

break

x m/m

m/m

(8

a

Nato m/m

good

are

5.56

possession for

parts

replacement

place

to

severai in

x

45

(.308

define AK

the

similar

following

(.223

"similar guns.

calibres:

Remington},

Winchester),

and

7.62 7.9

x

x 57

Mauser).

of

the

manufactured one

it

law;

gun.

made

39,

All

the

is

are

51

be

similar

private

for

purchase

full-auto

There

7.62

or

to

the

from

exempt

are

parts

replacement

These

violation

law

this

law;

possession

numbers

of

some

full-auto

time,

present

the

at

Since,

of

AK-47

parts

possession

Thinking

5.

of

AK-47,

This

violation

is

an

failed

law:

law;

The

template

be

a

possession

The

4.

may

yet

of

the

exception

replacement

Violation

more

breaking

the

not

The

yet

be

possession

with

automatic

not

might

and

#2

STEP

MANUFACTURE:

determining

legal;

guidelines.

secure

to

inquired

have

be

may

combination

to

BATF

the

contact

may

exception

following

into

AK-47

select

which

is

fire noted:

type

guns

weapons (By

may

with

"select

51

All

RPK

All

Valmet

All

MAADI

All

Hungarian

rifles

All

Yugoslave

rifles

All

Galil

m/m

(.308

All

LM-4

type

[1

not

is

supply

ammunition

semi-automatically

and

rifles

rifles rifles

rifles

in in

fully

or

trigger

the

as

long

as

[shoots

the

puil]

trigger

per

shot

has

which

pistol

or

firing

of

capability

rifle

a

mean

I

fire",

Drill

2.

Slot

automatic

Drilling

and

See

is

held

depleted])

the

in

correct

any

any

calibre;

calibre;

7.62x

39

m/m;

in

7.62

x 39

in

any

except

in

|

metal

the

the

right

bolt

guide

rail.

receiver:

Fig.

#1.

automatia but

receiver.

sear

I

template

This

the

holes.

suggest

and

gives

drill

location

Figure

that

and

you

#1

of is

purchase

spotter

a

set.

m/m;

calibre; calibre

7.62

x

Winchester) ;

South

x

5.56

African

45

m/m,

models

LM-5.

The first step is to secure the proper license from the BATF

next

The

1.

to

license,

is

prepare

your

consists

of

secure

rifle

two

after

step,

to

steps;

a

accept

securing

parts’

the

set

parts.

your and

Fig.

Sample

of

an

AK-47

template.

In Fig. #1, the letters signify the axis pin holes for each of the following axis pins: f trigger axis pin hole H hammer axis pin hole R - hole to span the reinforcing rivet in guns which have this rivet. It allows the template to lay flat on the receiver. AS Automatic Sear axis pin holes. This is the only pair of holes that need to be drilled.

to

This

#1

To tions

use

below.

the On

template the

left

follow side

of

the

instruc-

the

receiver

you side

drill

a

of

diameter

7

m/m

the

diameter

receiver

hole.

you

On

the

drill

the

right

a

5

mm

Beware; the correct hole diameters are 7 m/m and 5 m/m. Use drills of these diameters and not a letter drill substitute. You are only gcing to do this once and you may as well do it right to start with. Center punch the holes so that the drill bit doesn't "walk". See Fig. #2 below for proper template instructions.

1. the

USE

OF

Disassemble

3.

Drill

center-punch

and

before

with

bits.

Drill

the

right

with

the

smaller

receiver drill

done

two

the

of

larger

the

receiver

the

of

side

left

the

side of

drill

of

the

the

two

bits.

This

completes

with

the

all

work

the

of

to

be

template.

TEMPLATE

rifle

parts

FIGURE template.

from

not

Sample instructions for a NO. 2 Note many templates by CATCO are

accurate!

receiver. 2s

side

secure

of

pins

the

in

This the

FOR

hole

it.

hole.

INSTRUCTIONS

as

"AS"

secure

in this

Slave

pins

opposite

the

hole

remove

and

template

side

of

a

the

left

axis

"H" and "T". solidly

"AS".

template

the

the

the

scribe,

marked the

place

on

placing

marked

Using

the

doing

by

holeS

receiver.

circle

template

receiver

the

will

the

template

receiver.

Figure

to

mark

a

a

select

the

axis

and

parts

#3

illustrates

fire

kit.

pin

are

to

the

The

the

on

the

right

parts.

Scribe 11

19

parts

parts

on

semi-auto

After and

the

of

and it

needed

in

ieft

of

the the

are

axis full

pin auto

In

this

small

section

trip

arm

above

#3 auto

The

Semi-auto parts on on the right of pin.

final

manufacture carrier Fig.

modification

is

guide

the

rail

in

left

the

and

to

cut

the

2nd

of

step

the

receiver

wall.

of

bolt See

the cut the

is it.

needed

is

1/16"

receiver out

and

the

wall. web

or

remove

guide

rail

so

that

sear

engage

a

placed

can holes

Then between

in

will

cam

automatic

neater

This

of

slot

automatic

produces

much

you

on

the

slot

the

be

done

by

(See

using them;

Fig.

bolt

when

middle

to

the

project the

fire

a

rail

the

posithan

drilling

a

#5}

next

to

a Swiss

file

to

thus

producing

slct.

#4

< 30%

—>|

_

_

FIGURE

—_—

t.

e

!

F

r

—s

-

ia

NO.

| tal

4

Looking

disassembled AK. The muzzle Dark area illustrates metal to

bolt

i

WELL

MAGAZINE

assembling

cover

sources

may

It

parts.

front

parallel

replaces

Without

a unit.

critical

inside

to

dropped

time

The

AK

from

trigger

disconnector

gun

will

The

rifle.

delivering.

in

range

described.

trigger,

a difficult

have

may

the

of

the

the

and

outside

assembled

of

assembly

work

the

in

necessary

part

This

#12.

Fig.

Gee

Pin:

These

accuracy

illustrated

sight 1, tool, screw a Galil: 5,

AK: the for tool; 2, same; 3, sight pin punch; 4, same; for

Tools

Slave

of

and the

book.

design.

accurate

secure

this

Mounts:

excellent

very

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