Mazda 323 (Front-wheel-drive) '81 to '89 Owner's Workshop Manual 1071cc, 1296cc, 1312cc, 1490cc, 1498cc and 1597 cc (Haynes Manuals) 9781850106081, 1850106088

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Owners Workshop Manual

Mazda 323 Owners Workshop

Manual Mark Coombs ModUs «Ivvld ｍＮｵ､｡ＳＲＢＧＱＨｾ＠

:k, ｓＮｾ＠

modets. inckJdor>g ｾ＠

.. od ｅＮｬｾｴＢＨｗＱｉＭ＠ I!Jdoortr;

ec. 1296«:. IJ2Jc:c.14':1Occ. 14.98 oc:: end 15/37 CC petrol

........ 1071

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(kt.;.o,o,.lm

H8YAft Publishing Group s,p.,tford N. Veo..· $ornefaeIB4221JJ EJ1QIInd

H.ynn Publielluons. Inc: 861 l..I""eru Dove Ne ....bufyP.k c.IIf0fl'llg" 1(1 .j)K.r.....-Ioo:lrII ＮＬｾｯｮｴ＠ and 'Il"" ...m.n no"I"Id, -'lrll onc:otpotl1ld II'I!O ｾ＠

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tiled 1II1n. prep"-'I'on of ttl. ｾ＠ lin!! ｾ＠ in n\WIt '" , .. pho!OQ,.pI'IlC MqlJllfloOH werl • MudI m Hftct.W onformel_ n of bcody....:l .......

"""",et......

The ｾ＠ .dProttfiutoon ,.,. II IQQled on _ c. tvoo enached _ ,."., litt Inc:Iuded ... thot lilt • a ｯｭｾ＠ MIl of ｾＮｵ＠ Although tt- .... ｾＮ＠ 'Nil be IlU>d IIY'iaIuIbIe .. tNy ... 10 _tile ｾ＠ If ｾ＠

to a mocor

m.v

mlllllvolved

COn8lderl.tions

I ｢ｲｾＮｦｬｵｯ､＠ . ."tf1rtoeZ"K'" "-CO'WdIrltOno.ryCl,'," ｾＱｍＧ｜ｖｬｉＩｦｔｗ＼｡･ｴ｣｢＠ Donottr -...c. DOUr ... , of 'r Ｌｾ＠ '.' t i l ' down dBol\II onto U. ｾ＠ -1Dt1YJtem Of onto 1tII Wound ".0 lOll' ...... ,. Many local UI4Td

Wtw:1 bOOSt., I9flit1011 .. ·wildWtdoll

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NtI'.,... ｾｲ＠

..,. dw/1f>I

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ｬ ｦｬｵｨｾＧＬＮ＠

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ｾ＠

ｾｲｶﾫｬｏｎ＠ ... t"'wh" ",n. b.rt.,.., ...-.IIdt .....pmp Jn MUST NOT TOUCHe«/!'" ｍ ＮｴｾｲｨＣｬｉｗＴＢｎ･ｊｮﾷＧ＠ _l»Ing

Ｑ ｾＬＮ＠

.MI!d ｾ＠

II» lIom...... III anorlw

ｏｆｉ＾ＮＬｴｾＧ＠

eor.,....,

I'NO ｾｴ･ｲｩｍ＠

"''''''' ,. .. MlH

DISCHARGED

.. rump Iud be, .....wl IN poIIi..... I. ............ 01 c.ar..t !hi ott.. IU"IP Iud ',nt 10 , .... ｾ＠ ...

e AnERY

tIormInaIol Ihil ｾ＠ bMt ...... end thenIO'gOOd..t1w"iiJ ptMntontt. ｾ＠ to bOI '140"..:1 . ..-:h _ . boll or 01'1 tI'>t ..... ｾ｟＠ at ＢＧ｜ Ｂ ｓ｣ｭｉ ＱＸ Ｑｮ［ｪ ｉ ｲｯｭ Ｇ Ｇｾ ｉ ﾫｙＧ Ｇ ｾ＠ M.Io ...... ,NIlIWjI.rnp

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... ＬＧ｜ｬｉｑ｟ｮ［ｯｾ ＬＮ［ ｬｨｦｴ ｬ Ｎｮ＠ ｾｯｲｏｬ＠ ...... 1TII>..-.g p.fU,(.t,,... .......... S,." llie . . . . . UUIQ !he booP" bin..... I'*' WIt" It-.. . . . . . ' urV\i"ll.I ｯ､ｾ＠ Ｇｐｍ､Ｎｾ Ｇ＠ , .... ｾ＠ INd." the ＬＮＭｯｲｾ＠

- ,-

Jump ''-1 Iud - ' _ fOl M$oItN • .wIII . eftIc\ft ｾ＠ tt.e1Nor>(Ittt... M"""*veryoft.,, ｾｬ､ｴｭ＠ ｾＧｉＦｵ｣ｨ＠ 1"-1. prvwld40d tllGM ""'" tubIed to _ G' oSelenD/'non 1n&pKC..:I or . -... ..:1 ., the 1(lIICIf>ed ......... IUddeft •..ue ;. oompwlt.-.efv,..-e FIO.1IU do nol ....... ,.,. JIIIl ｾ＠ .. I ........ 01 &udder! l..ue. bill ｾ＠ _ • pWiod of I""" M.,- ｾ＠ ....." III PI'1aNf us.ueIIy prec.ecM>d by ｾ＠ .tf"OIamI OIl.. hundrlldt Of even ｾ＠ e>t ....... T _ w mpo,.''''''1>och lfl ､ｯｾｬｹＢｷＧ＠ ""...-;\ ....,ott.. """".nd-*vcamed

-

ar,

W"to ....,. l-.,It fonoin8. ,,. 1....1 SUP .. to ｾ＠ """"'e to bIogo'I ...-..t.\lIIu.oo.. S01/neOt'rWI Uut" ob""""- boll on (J(hoIf CIIX-"' I ｾｉｕ＠ o.tectr........ on ..... ,. be ｾ＠ The _ _ """" ......." ,...11 ｾ＠ tlepl\ll..d arI,..Imef1U 011 ＬｲｾｴＮｹ＠ be ｾ＠ 11'1 turong· ..... (or ... fYITI'Ilomsl bolt .... benont ,''''''_,, 'M filii! r.c:>n"";

10

Ekt\erv ••,. ngII rdd. awg. 'or more IhIn ..... 0».,. tgrvaon ....,,;ng Iogh'

Clutch

.. MdI.t.Irnbar1 .. ｍＧ ｾＧｎｬｭ＠

bnoi ｾ＠ pedII c.- 1'-"'11 whMI ...... bt ........

"""-'t1aUr.e_ ｾｴｮｫｪＨｯ［ｬ＠

Susp.nslo n . nd ste'/lng systems

Exc --.'.IUOIIl .... " ....... ., f-uI ＢＧＮｾ＠ wod ........ "" I

.. M,IlIb¥ (rnlYf1 .. M.U,Nr IrnlYf1

-

........

Juddeo I.., ｾ＠ e. ..... binItIr>Q ｾ＠

Fu.l . nd •• h. u. t syst.m

.. ｋｾｉｴ［ｦ｜ＮｐＩ＠

..

ｾ｢ｴＢＧＮｦｯｮ｡ｲｉｏｬｐ＠

p't"'.........

.... ·.;·"'IIv ....... dep'-'

｡Ｎｾｴ＠

av.To""'ng

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Ipso..lblrll"·' Ib'on')

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hc. .."."bt ...

utemal 0.--,,' '\I .It Int...... eoo ,It I 0/0,

Ｎｯｮ｣ｩｉ＠

o.,;,..LesulfOIgt_CenI>glade: -0" 1°F

.. IOOlrn,l

1">1 .t.n

T' ............... 1Iopt fI.,..,..,'l' .• 1_.dor"''''''''Q ,I

I,Q/ftl

,

. .ｉｾ＠ Tt ....... '-'1.""tw·".,..'OI/ .... bumId ......

Go .... 11"* ,'",."''''P'rWMd

.. OuOoCa tOll .. Pound.llbl

1'696

, ,

....

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,.113

,

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JIIf'"

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,

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• ,;:k07_.t.;oUOIr,........ Ｌｾ＠ "gfem kQcmI 0113 · ｎｯｍｉｩｮｾｖｭｬ＠

, oM'Ilo-ptet ill Fueifil'lf ｾ･､＠ IO>.pI"1) F.... pump Ilul,v or ｾ＠ p o - . Io>w IO>&pI" 01, F.... I*nk ...." ｢ｉｯ＼ｾ･､ｏｦＢ＠ "' _ _ ＢＧＭＬ･､ｾ＠ .. 01, Tlvonle ｰｏｯＵｬＭＮ･Ｂｾ＠ ＧｾＱｦｉｭ＠ 1 _ . 'o1'I1dI ,,",oo'TlctIy IIdJUSIIld IO>.P'In I _ ')

• L....ｊｏＧｉＭＨｾ • BIow,"II C'YI.nder ｾ＠

Wom ...... ｖＧＮｯｲｾｉＨ＠ Womlltnol'lilchwoor _ .

ｾｃｄｭｐｏＢｬＧ｜＠

,

Engine

l...uffocient oooLInt WI SVI'em (Chlpt" 31

Iott:anle ,-"""""ur. (I.tUgI ａｲｬｉｯ｣ＺＢｮＦｾＮｰｴ＠

Whlll cold

_·.f .. ｬ｣ｩｯｧｍ［ｲｾｦｃｨｉｰｴ･＼＠

ｾ＠

WIT ''''-'":y ｾ＠ ••

ＧﾷＢｉｾ｣ｰ｡ｲｴｬｵｧＦＯｏＡｦｕ＠

or 'My

QloI.., , , _.... , n...i. ... IntonKol'y ｉ､ｾｵｯ｟＠ ｾＢｏｉ｡Ｎｰｷｴｬ＠

Core pIug .... ,""ICllllll. 2'1

Intern.1 cool.tIt INlteg. • •

1 .-.151 ＮＣＪ｣ｶｴｮ､ｯｉｲｾＲＱ＠

Enfint ddtltult ro ,f.It whMI hof

-.. ..... *'-rI...., . .

'...... ＮＭＬｦｴｉＺｩＢＧｑｾｏ｡ｶ＠

ｾＬ｟Ｇ＠

.... Ｌｾ＠

fttgI,.. h"iutes on lIece/er.t/on

. . . . . . . . ＢＮＬｾＧｪ＠

ｾｦｉﾻＡ｣ｨｬｲｔＧｗｯｱｴ･ＮＭ＠

..- "...... ...'CW_ ...... :I,

s....... motDf - . , .

(N

,xeusllI,1y rough In

, . 'Nnf ｾ＠ ｾＬＮ＠ ","""or".wwqll'Wv.th roo.Ofbrobr

•

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n

ｦｬＭＢｉｾＨ＾ｏ＠ ".)1'1' ",1!vQ.iPP8d lipa;lr; plug.!CNp'" ＺＮｴ＾ｵｾｮｑｦ＠｣ ... " ""110< pump fMJllY ICr..pl8f .!'1 81Qdo!>d Qllburt-flOf "IS 0< Inlemtl ｰ｡ｾＬＢ＠ IChapler fUII...,:Tlo", fltem ｬ･ｵ ｬｾｰ･Ｎ＠ '1 V..::wmINlII,,,- CIfbuIenor.lnlet mandold Of IUOC'I

ilJ'oISI1tertraut l-.lty10llpt.. 3.

Engine noisfJs

s.n.'Y""'-''"'--".td .'.\"" ' 2)

""""* .....,)OItpltr 11

Overc:oolmg

Od poct .... p ".,....,. cJoQg«IlChap'1f 2\

Engm. ddt,tuft ro Ｌｾｲｴ＠

'...nv lo..p,.31

ｔｾＢＬ＠

RlOdIMoraJlllllloUlld or grille '.I,dlld tCha", .. :J\ EIec\1l(. c:ooItrlg I.., Of 1hI1TMIwotc:h f.ult'( (0\141, .. 11 Pr--. ClIp l.,.t;y to-.pter 31 W.,. ｾ＠ tlnwbetl worn. Of rnt;:on'IICIIy IdjUIIld (0\IcrtIr I I ",",loOn Irn'llng InoCInllCltO\lcrl. 11

Extern.1 cool.nf I....{le

h9> IChlpI" II FNIty lu.1 ClJloOtf IOIerIOI(I carburlllor moc:IeII \O>ap'er ') buold-up .n ""'II'I'OIICh'p'1I 2) H'gh ."",'" OPe"I'"" ternperalu .. !Chaptll' 31

.... 3

Ov.rh •• ting

runnmg

E.oc.M,.... ｾｲｴｉｯｮ＠

... 21

Cooling system

2

• 1nIa;uo-a'.,ImPI'-'.... ｾＢＧｏ＠

Idle ,peed Ｎｾ｣Ｚ｟Ｇｙ＠

Ｈ｟ｾＱｃｊ｜｡Ｌｰ＠

1n11121

Oil prusure w.rnmg fight ,lfumin.ted with engme

Engin. runs-on .her sWltchmg off

II

... 21

Worn bIfI....cI beII't"D'lI,..... ".."'I ｾ＠ pwI1.IpallM undllloMfI ICNpt" 21 WOII\ ml,,, bftrlrogs (rumlliir'!llnd knock,1IQ. """"" ｾ＠ under 1oIdl(a..",.. 21 PIston ....P 1"-1 notoc.llble w1wI Ql\dl10\ap\.. 21 Attobry c:ornponenl l.utl lItI"NOlo< . ....., .. tuT'P e«:11CNo!_ 3

IlJ'lIhon Lorn"", InOOrTeC:IIChapI. 11. 11mltlog bf\lichwl II'ICOrTI(:IIy fo1'l1d Of ｉｾ＠

Ulwoil ...... or ｾＨｉｲ､ｏＢｐｬ＠ .. I) Faulty oil prws... 1"",,""".. IMtI6ItI ""'" 1Ch.pler2\ Worn eng. .... beann;l8f>dl0f Oil pump ｉｾＢ＠ 21 H"", ｾ＠ OOIf'tlong 'lmPlnll... ｾｰｬＮ＠ 31 Oil p r _ ,....1...' .... dellCl,,,.IChioptll 21

ｉｏＡｾ＠

.. 21

Knodlrto or thumplt>g no ....

Engm. beck'''es IO>.pl.-21 Citbu.en(lrworn 0< oncon-ec::lty IIdI.Uled ｾｰｬＢ＠ II I/IC\.IUrYI .... k II the eatbure\1Of. •, Ｂｉ｜ｾｯ､ｏｦ＠ _ l i d hcIuI; urtIure\1O< models \Chtcn" ., I/ICUUfJI ... ｾ＠ 11 thllhroI\Je '-'Il-uoe u.N, Ｇｮｾｴ＠ ....... IoId or 1IIOCI111d I>oM'I ..... "'fIClld models 10000tM 41

..

lauIIl ... ｾ＠ •• IIUmp, ＢＧｾＰｉｃｎｰｴ＠

trod 121

""",oon IJ/I'\IIIQ ro..P11f I I

ｃｉ＼ｴｵｾｬｯｲ＠ _ n 0< ｾｕｹｉｬ､ＢＬＧＱ＠ Io..ptet I) r-....."" bflvo;n.in IrotCIn'Klty ',nlld or 1""""""'*1 ICh.pI" 21 fuel r.I\lrchoto:ed 1000Plor I ) FUll pump I ..."V Of drIIovtry lIfH&UI'e low Io..p,,, 4j U..... en or low tyI.r>(I.. comoo_to..pler 21 Worn.. 'lullV Of lnoor-'l!;lty V-PIled ｾ＠ plug. ,o..ptel11 I/lC\.Ium leI"ellhecatburltlOf. onlel ...... n,IoId Of _ f e d " c.rburlnor rnodel.,Ctllpl.. 41 VII;:UUm INk II thltlvOIU" toouIonQ. ..... gec tanl. trIIe, ....... fold or H&OCIIIId ' - ..... injlC1ld rnodIIf IChap,., 41 Brek.. bind,,,,, Io-pl... I ..-.:19) OuIct>.t;pptng lo..P'" 61 AulOfT\llloc "..,......iNoon hud ...." inconllCl Itklp'« I)

'"

'_9' 21 Ｔ＠

To.ppl", Of rmllrtog ...... 1nc:on-1OC1"..... cJ.et""'.. ｂｦｉＮｴＨ｟ｾｯｰ･ｲ＠ huttv HlA ad"",,,,., Bl..., B5 ｾ＠

Engm.'.eb power 1...corrKt

gMIo .. ｾｴ＠

3

Fuel and exhaust system

Orivesh.tts

7

Clickintl or knocking noise on luI/lock}

ｴｵｭｾ＠

lat slow speed on

I"ron(lI \o...p, .. 9) SeIzed In.......ipIr ar ｷｨｍｉｾＧ＠ '-tlyld..-Ied Ｑｷ＾｣ｉｴｱｾＬ＠ "'""' ......... Of ..... ｾＮｉｏｰｬＧＢ＠ • Fwtty MIl .... tyIonder \o>'pl. 9)

ｉＮｫｾ＠

of conu.... t veIocny 10'111 I"brocanl IChipIM 81 Wom OUter oor.lanl .... locIly pnllChapt.. II

•

•

VlbrlJtion when acce/"ratmg or decelerating

--

ttyr, tnt. ｾ＠

Nota BllIorw ｾ＠

Fluidlubge

/VIW ... '"

Au' . n\f'IlC traNmlMlOl'l livid 1$ usually deep fed In colao..- fUd .... ｾ＠ ... ｾ＠ no! be ｾＱｉ､＠ WIth engone 001 wl'uchcanew,bJ

blown (>'110 lhe t...-ml$iOOt\ by ,.r flow ｔｯｾ＠ lhe IOU("UI of ,Iuklitll remove eM built-updwttrlj gnme from lhe ｾｯｷｮ＠ hauling .nd IUlTound.ng "'" ｾ＠ • ｾ＠ 19«I' or bv Sllim cleaning Onve the v.hidullow speed to.r flow WI. not blow lhe luk I" from its wuru. RlIM lO'Id..,ppor1 ｾ＠ venCie tnd Oetermine where IhelNk istornrw f,om TlMloIloY..ng Ife oommon ,reu oIle.bge

.Judt»r .. dutch IS ."..,..t 0IItcI ct.iI*Igo: Ouw;' _ _ _ _ ｾｴＢＧｯｩ｣ＮｗＭｅｬ＠ ｾ＠

00Mf:

ｾＱｃｨｉｕｲＮ＠

ｃｉ｢ｴｾＮｦｯ･ＬＶｩＭ

a..ch_.OI ....ＢＧｾｰｃｯｲｉｬ･ＶＩＮ＠ ｾＮｊｲｷ＠ 01 o..tOlUd . - c. ｾ＠ IIf.1'IIIU Oupl ... 6' Worr1c.-.. ....... ......-lIIIUIbI9tO'- 2. ｯＮＺｾ｟＠ ｾｏｉｑＱｗ｢｣｡＠ "'1M1hIft ...... _ 61

"'*

NoiH .IIM

.e",,,,01 ,...smg

• W., dIIIdl ..... be¥qi.UolPlW"ｾｍｊｰｉ｡｟｢ｴＧＢＬ＠

'II. . . . ､ｴｹｃｩｵｉ［ｦＱｾＮＬＩ＠

f' ...... I. .ﾷｾＧｐｗｉｑｴｷｇＮＭＢＱＶｊ＠

1i.r 'hlHl Pm or NttuTr.1 till IfJdiutoron(lMr """orlev.,-pom''''tI 1011 gurOlhflT""'" -

lei ｖｾｭｯＧＢｉｦｐｬｲＺｏｎｴｕＱ＠

flCtrHI/y b{J u$«J

1.

p,,, BforlheM

;lotlmUge.dlunmtfll

boIu;

p.ad or ｾ＠

loolOl'lk, fill matentl womdown ｴｏｭ･ｬｾ＠

bKbflll tChllple' 11

'PP'''''''

ExOHlNa (.OfTOI.ion 01 br.ka dote ot drum 1Mn" be II . . the ｾ･ｨ＾､＠ his bee9n

ｾＺＧ＿ｊＩｉＢ＠

ｾｉＢＧｖ＠

R_ bo.ke ｢ｋｾｰｉ＠ ... moun\lf1VboIt. ｾｴ＠ .. 91 Wom or dafNQld "&«Ifill or ....... pento on tomP.P'" '21.

r ..... ｴｹｾＱｃｨ＠ ｾＱｃＧ＠

WUM' pump RIft. lor _ 1_ belOI" ft .. ｾ＠ i •• mm.ldfr_lIti • f" 'lV' ＢＧＱｾ＠ ,ft- I. 0, tvi 10'1 "tl

bt/It)hoIde. eontKU Io...olet 12)

ｆＮｵＯｦｹｊＢｯＧｉＱ､ｬｾ＠

r,....., ..caain

c(.,,-,,_ III

ｂｾＢ＠

mal ...... ,tch!O>lCftet 121

• 8"'...... 01 01_'*1'" Lttdl ｾ＠ •

,do or ＢＧｾ＠

... ICt\op, ... III

f'11 unm lt1ey musl (lp8f1I1. correctly whIn 'nl .wlld'>Kl (W\ II" fIOI ｾ＠ D t-p. ｾｉ＠

ｾＢｉｏ＠ ＢＧｾｉ＠ I\OpIf.te T.... ｾ＠ must bllhg\iiJn IIwcorr.r IlheU< ......... 1rd poeIIlOft III ....... no no\ICNbII dlfTlP"ll,tI "'" '1QIn ..aIot on n. !Iw __ • .-ort>If•..-d Ｑｴｬｉ｟ｾ＠ 10"....,.,, ' .. L_I",&hack IIbIOftoeo' II ｾ＠

"*'

'*"""

b ...... 't.-ptlm (OI.Ipu. II Star! the ........ ..-J W· you ｾ＠ tIC!"'IiI' -.g _ \I'll talpg1Nld mode ..

bon".It

1,1

.alII

)'< J

lVl .,..

ｓｾ＠

ｾＮ＠

ＧＩＨｬｾ＠

..........

to ,. BlOC " ｾｒｎＱｙ｣ｸＺＰｉ＠

-

£1 andE5.-.gor»d ｾ＠ EJ w>d 11'8 _ eng,. . rnoa.III ｅｬ｡ｴｲｯ､･ｾｰ＠

()

ｯＮｾ＠

' " hUll modtIIf,

Clutch CIutc:n pecS.I hloghl Pre-5e1'twnblr IteS ｾ＠ Seop..... ber 11M Of' .... ｾＯｉＧｏｍｳＮｶ＠ ｣Ｎｾ＠

22hol)Q""", 2'510220""," ｾＬＧｴｯ､ｵ｣＠

221 to 134 """ ｈｹ､ｲｾｬ･ｵＱ｣ｴ｟＠

Dutch Pldel t .... play P,.·S.Plemo.t 1885 mocWt September 1985 on ..... ct. modoIIt UIbIt ｾＱｉ､＠ Hydrau\ocelly optf.ted duldl f,1 ,rwnum d ...1¥lCe from ped"l0 tIOaf Iptdlll ｾｉ＠

w.'"

Pre-September 1985 rnoo:teIt

s.ptem_ 1985 ｯｮｾＢ＠

111011",",

eio.IIdI

'tol5mm 01510101fVT1

-

t'I'IOdeIs .....1h c.abII ope

1'SIo220mrn 219WU'mm 71o,mm .. tol,..... Ｌｾ＠ Ｌｾ＠

.0IG_

----

Suspension .nd .t. . nng Pow.-

.'-...0 d",*"," cWlitCtoOn

.to ....... 9to10 ......

r.,... prftMItM IOOkJt ｦｾＧ＠

Pr.SepI.....oer , . mocIIIiI

Seplllll"ll* li8!1 ｾ＠

Ｎ ｗＯＧｬ｡ｴｦｹｯﾫｩ｣ｾｉｷＭＬＮ＠

R_I.. ｾ

ﾷ＠

__ _ _ trllftwC)' ......., ... - -

ＬＪＧｦＢｯ､ｾ＠

.. NllYC ｾｒｎＹｙ｣ｸＺｏｉﾷＮＧＨｃ＠

SpMk plug HT ｾ＠

... "

..... ..-1

1·10]·lroc .. ｾｲ＠

85 ...eI86 tongoned modN

11,,,

"("tin

3· to S' 8TOC" apKllMMl odIe.14I'd ｾＧｉｏｽ＠ BlOC .. 'PI'C.,... ｾＧｐｍ､＠

,.....,.,..m " ' - ｾＮｮ･､ｬ＠

ｾＮＭｧ＠

-----.-_... -...---....

------

,,....--.....---- ..... =...--. . . . . . . ---............-

.............. ..........

,.".,....--

--

•.ｾＭＺ

semG'Tl9 ｾＮＬ､＠

Ｍ

.. Ｍｾ＠ Lubricants, fluids and capacities

".,,,,.....

,.to"",,,

rc

I

ｾｬＮ｣Ｕｭ＠

-.-

I

L

ｾｏＺｍ＠

ｉｾｃｯｓ＠

... ＢｾＬ＠

15.,13 ＬｾＮ＠

10. ,10 "ID]1 ｩＳＡｾＶＱ＠

"".

1.1015 t 11017 .'06 6S '080

'.'022 IlIa"!>

. . . -...... _bIII

........

c:o...-I '--'

Of ＮｾＱ｟＠

ｾＢＧｦｎｉｬｍＡ＠

2M ....... ...,tMI1 ｾ＠ liodl \ICICIf01) s.ot 1S111 -tVI_

Maintenance procedures

...,...,tJ'I' ...--... ..

Ih/I, plug •

Engine

• "-"- ""....-.v.y "*' ｾ＠

,,.. ..... ｾｯＮｮＢ＠

T"" . . . . . ｾ＠

1

....... ｾ＠

.., .......... ｫｾｬｲｯＱ＠

...... 1I>too.tQto 01_ ..... ｔｨｉｾＮ＠ to, II

'h' -.

,1UbI1Ind omQ II __ ｢ｯＧｴｬｾ＠ -,,1'" ... 1"'1'.... 1_0111.. ..... 2 lhioll .... IhoUIdl1ect.INI ..... 'hI ｾｯｮ＠ ｉＧｾ＠

ｾ＠

'-

or II ...' \ '*' ""... rc 01'II*'-' lhe "" III checlI..:I ｾ ｉ ＢＧ＠ III .. ､ＢｾＧｉＱｨ＠ wilt ..... n'''ltlIuppot . . . .

lind ｉ ｾＧＬ＠

.. ,!o

.,..,ndl, ｾｯｴ＠

1NIIUlet .... ｴｷｾ＠

It

IIlI

'''IIIn'"

Ｇｾ＠

ｾＬｉ＠

F1II

n ..- m. .... ..........

•

10 ｾ

ｾ＠

｣ＺｯｵＦ､ｾ＠

10 _

...... dao'I"oIge "IN ｾ＠ l outed ｾ＠

l

......ldyd..cnbld

10 1-" ｧｉｾ＠ hoM In Ihll'ldlllor' lie< ＧＪｾ＠ end arlaw ,he ",.ott' 10 c.irwl11i through 'N ,*,"'01 t,lRtlI ｾ＠ ...... "-' !rom u.. draon plug OUtlet.

__

11 In ｈＧｾＢ＠ 01 r;Ged To do \.hoi, ronl _ II ',om [Nca', _dIKt>titd", Chipl"-]. "",'f! " aod "-1 • hoIoI "' IN bottom outitl CooI_ fIuIIunu unt. ｾｴ･ｲ＠ ,UN "om IN ｉｾ＠ hoIoI outlet 12 Toflul.h ＱｉＧｾＸｮ､＠ 1hI,_dcroi [M '1'II11orTl, ........... Ihe lhem100lll .. dMcnbed krI OI.IP'er J 1nHf! thelJllM" and eIIow the w.ler 10 ej,C\hI. INough ...... ngino! Uf, d .[ """ ｾＮ＠ !rom IN r.d\IlOI dr.." plug ouUrI !l tI .•It... period. ,.,. .... 1\., ",II doIIIl'IOl run dNor. lhe ' ....101 ｾ＠ bt IIWhed ",.111. good p.-aporIetJIy ete:--U ｾＢＧ＠ a.och 1$ Hollo RICIIIuth (II HoIiI SpMttI\uI.I'I TM ｾ＠ ...-.wtI "I CIO/,caoon ｾ＠ ..,tol...,. UQIId prt-\lenl ......" ＢＬｉｾ＠ 01 IN avtIem NoI. "", _Ihe ,..:1\11101 .. 01 ｾ＠ 'I"""portan[ not 100Ae-''' ＺｾＨｉＮＬ＠ ...... ｾｬｯ､ｈｮﾷ＠

de.,

"'*'

,_bte

tof>'_

Ｌｾｰ｡ｲｧＮｉｷｏｎＱｍＢＧｬｦｨ､｟ｯＭｮ＠

Svst.m lIushlng

C

1Url_

5 ., the enQon,lI cokI, ,.m,,,,, the ....ｴｏｬｾＧ＠ r;eI) Ull 15 not pouibit to til .... ｾＢ＠ .. ootd pIIOOI' dOth ov.r!hl rad ...tof PfftSUI ｾ＠ eni""*"'kw ......tJI II rucl'>M:'" r'f'llt IIOP W, .. ｵｮｬｾ＠ 1"- pili,...... nn IlClped ,hen p.-tA lhe cap cIownwlfM ,nd n... n II IlIfIhtr III" enlldCJck_ ､ｾ･ｴｊｇｮＭ RttI_ the Clp tIowIV end, ,nllN making IU" .. ,"" In I"" syStem lin 6

fig

Ｍ 00

CooI.nC fillmg r..

ｾＧ｜ｴｉ＠

flt.r" tt

ｾ･､Ｎ＠

.. o

ｒｬｨＧｾＮ［Ｂ＠

ｾｩＩ＠ 11,..,-wMId"'.-.ft1 the ,odiIIor bid" Owpler3 ｅｲＮＭｉＧｾＢｏｦｙ＠

l1'flItI_ li......,ｷｉｴｬＧ､ｗｾﾭ.,

....wr-

\lVoo.ogI'Ilhe,.:I atu

"",""", 01 ... 41. tOld ••,..... 1U1t!! 1M b.- 01 the fiIeC#l_ II a CO ____ II nDI t.inQ yMd _ _ ｾ＠ !he rn .• Ｌｾ＠ .. defG,bId rtwnncn.n ..... ｮｾＮＧ＠ Ihernpa'l'lUmliflV"W

speed Ｎｾ･ｯｮｵｳＱｉＡｦｖＧｨ｟＠

Ｚｾｉ＠

16

ＢｾＮＬＧＺｉｗｧ＠

1OMd""" ｣ｴｉ･ｾ＠ boll'! II dlng ｾＮＬ＠

.. .-.-v ｵｮｬｾ＠

IN CO (I' PO" 01 pI"'" It. dopo ""'- Undo Ihi ..-curifllj Ih. hll,l hoIoK t" Ito .. MU'ln,' ､Ｇｾｬｨｲｴ＠ nljlll«l>tlngUotl,I'lfmoJUnj"ogbt., I "I tnd'"",,,v., ... I,rt .. f.l.new t.II.. .,>d ""h,on ,1, ""'1I1fl1j ,,,,I. M'd. POI"""""II'-1OIIIr'II ｾＬｨ･＠ 0th,.. vthIdt IlIIDdon. Mt 11'1 ｾｬＧ＠

1UPOQIl'" "" ,.,. Ｌｾ＠

u"",..n,' •• ,., Itt' ....,Iy

.,.bIII ar>d ICI;eMiblll

.-.roIllnot;e.d ... ｴＮｾ､ｲｩＧｬ＾ｏＢ＠ the 'Y"0Ifn ｾ＠

In IIe.16\

be ｉｾＮＬ＠

IRIQICled

neII

.. I... ｾｬｨ･｟ｉｖＢ＠

v.....m howls to
..... 'diII,lIy I","' • 1 00dV (II' ｾＢ＠

.I"",.....

...

,O!

tndi.drr'II ""',a"d .... HoItI FlI., ... 'IP ..... MOT

ｾｐｉＢｷｴｵｲｬＱＧｖＭ＠

.... ｷｴｬｨ｟ｾＰｦＧＱＮ＠

....-'"

' ' ' ' prlI'

ICkJoIIOnloi dl.-IIIC*-

tnd ''''..1 II. JII9a ..

. - v ｉｾ＠

p vide

..

Ct..pter 1 Rolrtfne m'lI'Itenanc, .nd Mnllclng 50

....-• .2& .,n-o ｾＢＪＮＺｉｃｦｗ ｰｵｕ･ｹｮｯｴ､ｬ

woeｾＲＮＧｯＱ＠

Ｍｾ＠

12

Ｎ ｵＮ

ｅ ｍｮｈｾ＠

aroc

.t6-

afteI ch..,;king 1"-

Rej.,

...

.. ..,.nplugend'J"· ＮＬｾ｢､ｯｱｬｨ･ｮ＠

PQIIrUOn

tu. -

ｾ＠

of lfIiI,

tftW'og MCbtIQ ｾ＠ ｾ＠ po,Ary .... ｬｨ･ｾｭｷｴ｡ｮ＠

ｕｗｾ＠

u.unne KR ...,ItI ...nn. IJMII 01 dw'l 13 c.orw--t u. liming 'eht ... ｾ＠ '111.,

•

_II.

.t .,. ｾ＠

to lhe ｾ＠

ｾｉｴｨ･ｭ｡ｲ［ｯｮ＠

ｬｃｉＢｏｾＮｴ＠

..,..,

..

o..p. .. ....

\Odie ..... ｾ＠ ｾ＠

10

＠ｾ .... """"'.-:v..'1. .-.t1UCt.oonl1.-...tyIflWPOMd _ _ \tie .... fII '00 1 ｾ＠ ｾ＠ H'T Iud-.d No 1 1*'11 ｾ＠ :M On .. e __ ..... ｾ＠ at. vK\U'n pop$! from !hi ｾｲ｢ｮｯ＠ _1rIf , til \dIwI . . _ " . ., hold ｉｕｾ＠ "",to .'h .... ｾ＠ '"" 1'*1 10 t.-..pl to fQ1t'l '''' 11111 ｨ｡Ｇｯ､Ｂｾ＠ 11'l\i$lN"lhDd .. ＮＭ､ｾＬｯｉｃｑｮｬｵｳ･｟Ｑ＠ lhe 1II1'""""'CV,.,.,,' .....,h,.,-.erJI_ .. 11"01' " _ 3 ａｲｴｹｾＱｮ＠ CV,., •••u n _ .. u-.

t"'IIgh''''''' ""'*"

'l, ,.,'0

ｾ＠

ＬＮｾＤｦｹＢＭｯＧｌ＠

ott

.A . , . .... .....,.

Braking system

8

B ............ ....."G0 po:ovoded on IN Intm 0' • me.. \M'Ig wl\dI ｣ｯｮｾＢ＠ INt dllC .. t.en .,.. pad hII worn 10 ,.. 0IfV'QI ....., (prolol When 'hi ｢ｲｾＧＢ＠ "'lW'otd 8fId I'" ung COI'I"" IN d,1IC.. , be 0;>g. ..net aIIow __ ｾ＠ t. INIdo! tar "" old 11.-1 to be • ..,.,.,.,..;1 t.Qn' ,,,., t: "tUiI: ......... bIId"IJ' oac,oon of'" dIg.IoI

..

R• ., brek. shoe lining w • ., check IS

At ..

"""

y

Ｌｾ＠

fl_

｢ｲｾ Ｌ Ｇ＠

drum." dMcrobild r.

s.cllon

t1 01

＠ｾ M

..

ｾ｟Ｎｃｉ＠

01

_, -1tI"*'''''''' ch

......

211 Swncl> on the 9""- tond ttw-d tNt In. w ...... 1fI ｾｉ＠ an ,,,intlNmenl pe ....1ilium;"", ... wn.n ｵＮｾＬ｜＠ ....... t& """,e.d by one clock 01 the r.lchet If not. ｾｦｴａ＠ In. ......'dI ..,.tininQ bait tond flpol.lbOn lhe Iwltch Once'he ...... ,1Q • ha'd ........ ,he rw.II 8IId ｾ＠ rubboM' U-IIO' aod gnppong !he It.. '·rod 111r-. ...'-4 ilrwrw rt>< ｾＢ｟＠ mew_I ... 111 bllell allha """" 10'''1 ,I ... _ .... ｴ｡ｾ＠ pi_ G u...ng. ｾｧ･＠ I(re ... tI ....... or 11.101 blr. ｾ＠ ｾ＠ lOt ... _ .... u.. _ - - . - rnout>l"'II bud>ft bv ｉｮｾ･ｲＢＧｬ＠ ｢｡ｾ＠ I" ,!>IrN..,\ ｾＢｉ＠ ... Ｂｲｬｾ＠ ... ｾｲｮ･｜ｰｯｴＮｓ｣ｭｔＨﾻｪＢＧｬ＠ .. 14 bfI • • Pk1"" .. Iha ｡ｲｾ＠ made,,1 ｲｾ＠ bull''''''''''.... P., ........ 111 be obYioIa, AlIa ､ＧＪｾ＠ 'loll ",",,'I>On r;I ."V v.toble !\It.t.. ｾ＠ Iook-orogIOt "15. t;f . . ｬＮＨｴＬｯｮｾｉＧｲｵ＠ 7 WI\h" __ Mand"'ll on . . wt..Is. 1Irte." .....'anl lum II-. I'-.ng ... l.elb-.:It ..... IOtth 1DQt.II ......'h04. v.c.Ad be ｾ＠ 1mIa. ｾ＠ I"\{ Ira, ＢＬｾＮＭｭ＠ bel""..". \he 11!e1""9 ....ne.. ...... ｾｉ＠ ......... _.dGMlv'*-lhIrpll1s .....

"""'"""'lI

'"""..ch"'/ri no..

｟Ｂｉｐｾ＠

'v'"

c:oh.-.v'IlrOWfI

ed.. t...

lor

....

00'

. >d weak ｾ＠ ｾ＠

..

Routlne mllnten.nce end IIrvlcing

nut"

......

W>PI' /I wil

Auu." IIdtu.....,."tollhl heldllmot-mIlr;rif\lQfoWll UIIng

29

OPlro::al bum Mtt"", IQU'pn'llnI. ItICI "'" wort VoouId ltoeie OVllt1ood&1 hMd bolt.

Part 8.' B ｓｾｦｬｉＮ＠

c -... _ '" 15;

IS· ... TOC

Timono _ Il0l11 Q,I pump boilS

7100 10 17.019 mm 16.9f>4to16.914mm

BBDC ｾＮ＠

Dnvt!llall bolt. '.uIOlT>MJC us"""""'" rnodeIQ .

ＱＲＹＶｾ＠

,-"

lS·8tDC

FtyWhoMl boItI( .... nuat gNI'bo. modtIlil

"nOmm

-

39lmm 59' ABO(

b'Nuitcl

,,,-

'600cc:.nlllfle

36.J711OJ6.511nvn

T/Io'.

ｾＮＬｯ＠

,on_

Gene,.,

".

c:on--.... __ ,-",.

_"."""Iot'I'WI"""""'--vIMl__

ｾＮＢＪＬｓｏ｡Ｚ＠

Do. Sl·,. ...

ｾ＠

- SP"...... Ｍｾ＠

1 Hol1".,..,

",

.

.....

-. .....

Ge,..,.I(cont,nued) ."twlt 'P"OCu, belli CI.rn...,..tt puIIry boIbI_

10110 128

ｷＮｾ＠

810 11

1210 17

.,...,,,pUIf-¥ bafa.

.......... ｲＢＬｯｮＮＭｰｬｴｾ＠

.'0103

balta

T Ift'Iine toM .......

TIrfWIg_boIao OdflU"lll bcIftr..

"'*""

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1110215

boll

81011

"to 76

a.1UIWI_ boIb

'toll Ito 11

" - 01 .... '-'CI [:0 • ｾｉｏ＠

..,........... trII:UICIng ..,.. WId tdIa

.. _ . ' _ _

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1611>21

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•• 1

110 13

1.1

11 '018 1410 11

I ••

U"''' ,., •••

1110.

D."

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in-c8r engine repair procedures

Ro"-

• .,.., ....... tlwE_ ........ j5oo(.ll

1J

4 Cylinde r head cover removal and refitting ｒｾＮｍＧ･ｴｯｲｷ＠

.. JmblyM_"lbedlllo..p....

Z ｏｾＮｨｦｴｉＧｬｯｭ｣＼ｵＭｲ､Ｂ＠ lIM c:abItr I,om

......

.1. mount"'U 110 .. ｾｴｉ＠

Ind ｾ＠

... hef

c;ybn"',

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ReliNing

e....

ＢＧｾＱＬｮ､｟ＮＭｖ＠

on ttw cyWder t-:I

1toAd.' ...

3 ReIoQu ..... HT ｉｨｯ･Ｇｧｵ､ｷＮ｣ｬｾｴｗ｢＠ hOM ',om lhelOP OiItheWV" • Undo ltoe ltv.. "-:t ｟Ｌｾ＠ WII. ｾＮ＠ the ｾｷ｡ＮＭｉｯｮｧ＠ Ｂｏｯｬｨ･ｾ＠ ... ｾ＠ ｾ＠

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bolla will Ut O'ft ,,.,. ｏＧｾ＠

IfOI'A INt fII#Ilt.ld

.. ｾ＠

Ned _

...w.e Ｌｾ＠

116' .... Ｌｾ＠ boll ....... tOf ..... vi a.m.g. or

II F'11he ｟ｾ＠ '"""V ｾ＠ 10 ......!QNhInd....cl 0( the cyIofW»f toe.tod - . n " , Itl-' , .......ord OUT .1-"9 00II ..... 0. ｾ＠ Lcut.I... gMlfl'l"' ..... ｾｎ｟ＮＭ｣ｉ＠ cybnde< hNd C(1O'. ｴｰｨｯｉＮ｡ｾ＠ ....... lhe ......... ba/U ...cI ..... ... ahen...cl bgt'letllhe boIIa_..... ｾｉ＠ U" bI..''''' ,,-tnd It. HT ...,. 1 0 " " ' - I R.' .....'" '" ｾ＠ ••ecund ..... ｾＮ｜ｑｦ＠ CIIIIe '" the

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.........

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..

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11

Ion.,.

ｾ＠

..mo•• tt.. dI/!otol AI, .....,..."", ｾ＠ tho """'I> IkrwIIt OIIlho ｾ＠ hie ｾ＠ .......,.....s, pt.- • blDtk 01 ...ood bel_ lho uri. . . ..-.d Ct......r..tt ... .ta

"

M.nIl'otI\ywiWllOfdrrv1Oplfll .... ＧｾＨｯｴＮ｟｢ｎｦﾭ

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ｾ ｣ ｴ ｩ ｯｮ＠ Eumini ｴＢＧｦｉｾ＠ Pot-""U 01 ",. dut.IcMcl'I IN fly..toMI ｾ＠ ｾＮＢＬ＠ bvI ,..-alil \!'Ie nnQgHI" ...-om Of dIrN9Id "ogeorllnd q,d'leL ReNwthe , ....... ｾ＠

,.I ｉｴｱＹｃＧｬｨ･ｾ､ｧＮｦｩｯｲＢ＠ lind . _ tf ....

ｾ＠

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,,,,,,.1COIId. 'or ... 11'>'''''''''''

Chlpte,2 2 3

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'>

Pert A' E .. l1ee engine _ Ille ....... n......I"'•. d

""'1"9'!e "'--'f ｟ｾＢＭ

......... ｾ＠

,..,.,. ul I ... ...,. ｾＬＮ＠

... ,'"

... ｾ＠ not

I

I I

.-. ct._

u.. d uct ' ""'" IN

"SSt.d_a.. ........_c.a.wIDc........

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.ncI h . . .". cab!. t_

ＮＬ［ｴｾＱ､＠ by rocloo..... 1Dw-.t on. "",•• IfIIfI-uy WhdIlt ｢ｯｮｬ､ＢＧｴｨ･ｾｉＮｏＸｊＵ＠ ........ 1tw ....... t t . r _ . . c:onl.nfIG', ....... ,.CIbIt ".".. .. ｾ｢＼ｐ＠ ... ""

10

--.g. _ ... ｾｲＮＭｉ｟ＱｰＧｏｇ＠ ｾ＠ "-""-INHf .... ｦｬｶｮ｟ｾｉＢ､ＧＱ［＼ｍｴｷ＠

(]I " ' " ' " "

ｾＱ｣ｬ＾ｍＮｯｲｷ＠

ＮｾＧｮＢｬｨｩ＠ '(If*" . . _d""",nlltd I'Idvn "'" IICOnI'IQ

1 "t:henYh,,,,,.t>a IhfII ｾ＠ 1IUI1 __ ｾｉＮＬＢＧ｢ｬｨｴｎ＠ JOCu•

1Vd.. - . ...

II,,,, t - ,

ｾ＠

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"

｟ＢｴＮｾｮＧｉＱ＼＠

, .. tplGf.., ｾＮＬ＠ 10 R,M'", _ _ WN'II t.II IdIJ ", tho JP«llIOd ｾ＠ Ｂｾｉ＠

....,

QMII

end Ｌｾ＠

lit

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1l"OI1IGII-*" ｾ＠ , ｾＮＭ＠

.

.................... tnI1""'B3

....,.."'''''l ... the ｉｾ＠ pUI\opy ,.uotw>g bolt 10) , ... _.(,111 loro ... " AppIy"oru 01 Ippro.oJmileI'V 10 llllO IhoI 'ron' odIIO 01 It-. IJnWIQ boll II !hoi poirIl ｾＧｉｏ＠ '''' "'" .. pr,oonp...-.;"""k tN. m. ｾ＠ belt 9 10 13 mm on 86...-.....:1 12 10 13 ....... on 83 IfId 85 trqonaI /pholoj. 10 "t". 'omong bolt defl«1>on II 11M "",""" .... aoeafiId ....... 1110

"

R.flttlng

5 ,

•

"'_'Ilg bolt 100 ' _ _ Ihe lho'p"1lg '. 1,11111

InsptetJon

ｾｬｉＧｲＢｊ｢ｍｯ｟＠

4 u.--.gbM..,.....

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• . . . . . , ..

｣［ＬＮ＾ｊｾＢｰｵ｡ｦＭｎｹ＠

1 J

proc.o...,,,

en.:.

dIIf\oc._ ..

' - - Iprng ....... , be -...d " IIP"f'II ....-.., .. - - . . . """oat!he"""no from '''' PIAIv end I*xl. uwog. JWII' 01 ｾ＠ '-'-...

waar

11 UC the" ..".,II," CQ,,1uN11 pulleV .1'Id tlOht.n IU NUlnI"i scr.w. _ I V lu 'P9loqblel

linE

ＱｾｴＭ ... crW""'"""","" ..... ....-1 .......... - . .

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'12V R.flt lhe ""....,no ｾｴＮ＠ 1... .1'Id 1'11""1'1 tn. pun..., ,.talnonll bolh

..... P . ._ - ' -

11'"1 CoIfI not 10 move lhe """'"G hell Fit ......... " I'IrtiIIfId ' .... '1'" ｰｬＧｯ｣･ｏｵｴｮ｡ｲｾＮＢＶＱＰＹ＠ I'lhot bonlttt.1 IIIUIt.o.lt dlll.ctlon

11 UA R.fit t"-guldl pl'll

""""IIbeII'-'

26 21

1'1,,'11'" cov",o ,he ngll1 t\and ..... 1IMI ..ch

fIef.. !.he fOIIItwhIII" Ioowr IhI! eM 10 '''-II'QU,od

"*

Rff'II'" lpe- tl

2

Aemo:rw.IN 6owitIoJIor •

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,.......IIaf_..

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t.I......-l

__ II'"

J

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a. :r.a ..

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. ...

7 ' - : ' ｾ＠

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.. _ _ _ ..

.... _

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ｾ＠

21

Camshah oil seal

"*'

. . . II .. IP'IIClr b

renew.1

ｾＬ＠

1

The 00 ..

•

ott rr

til

r

... "" ｾ＠

then"''

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ｾ＠

I" " -

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7

'"

Sikl.., tI'aI

ｾ＠

ard

ｾ＠

tt.rmoaM hcIuu>; and lhe cocMnl ｡､ｾｴｬｏ＠ I" too...inQ !1IhO'oI-

the "'1Ipt. 6. II Uf'IICI'8W the S(IIIdo:ItNIe, c.bIe I.tIonna ""II ItlClIkaconnect the CIbIe lrom ｉｄｑＢＧｧｲｎ｢ｯｾ＠ 1' _ _ holaIng I. ｦｾＦｰＨｬｉｹｨ･ｮ､｢ｲＧＮ＠ c'-Ir t .....UI' ",,",,"1$1tICI ""'ken thrI 1...",1 ....,.... nuts. J,d liP !hi I,onl all .... (.I' IJI"Id IlUpPOf1'l on .,... u..oK RI!O'l"IOYI lhe Ifonl .-...d ... hNb. 15 Rtmov. both 1.... 1.O"'Idert•.., ｾ｟＠ "'" lhe trll.wt _ ........... "d! wv ... 10 ｾ＠ 10 tn. """"""" 01 I ....

ma'" ,,,••

OpII.l>O!tI po$Iibl. "'-'Ihoul 'I bo'ov.

a."" ｉＧﾷｾ＠

u..

rem OVl l ll nd refitt ing

16 II In ",1, .011 bar II fitted undo .,..IWO lodl"lll\. _nil retnrN .. !hI oon....loi ｴｨ･ＢＧＭｾ＠ ＢＬ｢･ｦｾ＠ ItICI llIICIf lor .e/"""e on 'eu&I'/TObIv 11 Undo !hi ""'I .nd .ernov. the prrctI·boIl MOJI'"IiI the low...

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18 UlitIQ.1oog "OUI bIr. eAr"uIIy leY" "" ｾ＠ ｾｮｉｩｯ＠ 11m dowrIlO It.. bltt,..."1 lrom In. ,w,v,1 hub. wh,l" ｕｊｾＬＢ＠ ｾ＠ 1101 la ｾ＠ "" ballpm rubber 19 The IM8< ｯｴＩｉ｜ｾＱ＠ \110('1'1' IO'nl (.In be ,,1ea«I'.om "" 1jI6¥bo\ bV pull,"" Ihe , .... "'.. hub fonnly aul .... 'd. II WII .. I, 10 ,.Ieall !hi poont i _ • "',UJbIe bar bel..-._ t .... ,n"" )0111' and tho OI'Orbo_ ' - " " and a.ltuU, .. ｾ＠ .. \hi IO'nl OUI 01 pC5'I'on Support \hi d,I\'I$I\e'IItIUt irv>IIlnd."1 IS flfnO"itcllO'..-ood da""'ll'''IIlhe 011_1 20 Undo the null I«Un"ll the I,onl e.hlUlI ｾｰ･＠ lOmIIf_ • _ I I I Oo:room.. lhI ........ ｾｕｉｰ＠ . . . . . . I.(I'... Ind •• ＮＭｬｨｉＢｃＰＱｯｎｾｰｭｄｐ＠ lhIlOal d ....w,. _ thI UCI wIIh • 19" ｾ＠ nw ..... trw \.III

!,

l Wllhdr_lhtol .... otIIhIIQPoIthI"IIIYe{lU'dl.,..,dw>_ tt., " ..... 1hrougtI the cornto...tlOll

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u. ....._

..,...... . . ｾ＠

01 • tn«Jww IIoop FN Mp •• ..,o/.. ｟ＢＮＬｾＧｴｉｏ＠

.-w"" o.1rltMJt

cytlnOl< lIIed 5 'rosc:«i thI hIIII -....y cttorlUly lor _hi. iWod...c. 01 wolin' INUoe IIICI ｏｉＬＪｾＮ＠ "ulth .... tound. I Id ............. II....... ｾ＠ .. orLt gmd thI ,.... M_""" IhI ｾｴｏｦＱＢＧ＠ • W>tIwI thllQIOfIId .rnot 01 " " ............... !>lid """" • It ... '-, .... hIotd • ｾｎ､＠ 10 thllptC!f.cl mirIInun "" cklG'tlOn. nol'" I"'" riot ｴＮｐｉｏｦ｣ｬｾＢＬ｜＠ thelllld .....1" " _ I I I

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, WM!" IN " . . . . . . . . . . . . . . ｾ＠ "'-d fYr ..... ...cI,-.e ............. ....t 1nI.--.. tIb.• ., ｾ＠ _:"11....:1

oIedI ｾＮＭｯｮ＠

36

10 Ｎｭｶｩｾ＠

PIston /connecting rod assembly removal " - ' - . . cytnder Ned

--. ｾ｟＠

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rI ｾ＠

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*'

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ｾ＠

of t .... thIm'IIKl.l wt>d> .. ...!>IIPy (:IDIoId no. IIvgugh V. ........ ...., """ tNlt/fr;/16 and .. . e","*, 10

u.. .......... ptII'ICI

,'- eng..... cdd Ｌｾ＠ bIod.. ｾ＠ ｾ＠

0;.,.,... oooIanI ,..u.n.

cooIat>l ,:ilo.Ilj," only rtvough IN! .,rod INti ,....,.told When ,,.. ttmC*.turl, IN ,1\wTT>O&111 open. IIr'od tI'oI cocMnl ｾＮ｟＠ IIVoIoI;Ih ,t.. 10(> hoM 10 I .... ,acNtct Aa I .... ｾ＠ "" InnrIh of iii' c:(I(llwIl c>rcuIItn IIYough I .... ,tdlallJf It II ｾ＠ ｾ＠ ... _ " ... lurw..o mobIIft AItfIg ...... , ..pplll-nlPltcoawn .. "..wbedonC! fo'",1 >-.onrwd IhI _ . I,um, tnd u......" ..... I.... M"'"'' l>1>li I,,,,,, toUd tenMll

J

e

ｾｴＮＭ､ＧＢｉｏｑｕ＠

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..--

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..

1

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tnd ......... dtIi:ztMd .. l>,., B

,

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to Chap. I ".....-.ave t"- ngN and Ieh-IWIdioMr

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t.r Ite ｉＧｦｾ＠

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.....

ｾ＠

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_it.

till bIowe< motor the COMeclor ｾ＠ VIe _ .-lid demisi. ducts fram t"- "-ter o.rvt 8 I..It'Itblhe boIrstlQlf1rlgtne hell" """'1 In poatl"Orl.tlduuit ....... trgn . . ｾＬＮ＠ r", the unr1 bd. 1(1 th" the ＢＧｾ＠ outIf1t ..

aNI ...""'"-*'Ii!..,....,,..cllrH.a.O'O-'

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.

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ｾ＠

6 1

'1 - - - - .... t.awt- ....... ..,....

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, eo.:w.nt ｾ＠ .. ｓ､ｊｾＬＭ

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6

7

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,-" ..., II ＱＢｾ＠

ａｲｬｯｴｾＬ＠

Chapter 1 Cooling.. heating Ind ventililion s ystems

10

Heater matrix

11 RemovlJ'

be., ..

p.. 's.pl .... Smocal. , R8movlIng nuu.. ､Ｎｾ＠ CC)n.roI .........d . - . t ........ Ｌｾ＠

tn. IruI> lit

blower "",' ｉｾ＠

'''''''''-'flO

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wl\en I .... bIowe. mo'or 'rom Ihtt .... f,lIed .... 'h. logtC' IYPf toll'''' ｾＮ｡ｉ＠

/aJ fbi

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ｾｉｦ＾･ｒｅｃｆＨｓ＠

•

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9

ReI."

mod.l.

'II •• ＧＮＢＬＨｉｬｨｾｱＭｵ＠

ＩｉｾＮ＠

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10 ｬｉｅｃｦＢＧｓｾ＠

lW,n"'ljl ta

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••

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""juII.1ht

'4on 0IIS\IIIItian

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Ch'Pter l

....

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ｾｮ＠

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..

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1,.Itdc. ... ｾｍｃＮＭｉ＠

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_-.......-..... -_.....,-.........-.................

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-...-----...... -----.. -...-. .... " ........ ｾ＠ ""'""

Chlpte r4 F I UO ,e .. hlu$l I nd emission conttol sys tems AiSln urbure tlor dill IB l e"el en9,nel lcontinuedl "'mm

,,.

.......

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contrOllVlleml

18mm

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.

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Hitlchi ｾｲ｢ｵ･ｴｏ＠ adjustment ()d.1 vK\alm ､ｾｰｬ｜ｦｑｭｴＢＧ＠ 01 ｾ＠ All modeiI nU1l1 I!>OO G T

dill 1.351O'.Mrnm 1.45101 .15 .....

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Poweo1''- __ , the ", _ _ p.oge 10 It 1..Iw>o' helM dM'e.....-oI'ht.-- ... ｾ＠

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3

Fuel pump

Nott Ref. ID If

Ir ..... "If'

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,,,.

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..... 00 IhI two puI!'ICI ｾ＠

u

baIU. ｉｾ＠ ... '_rtdr_ ..... """" "'Ilbio .1.dpk'IUlrotnlhe'OM •

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12 ..all

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ｾ＠

•

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,,.

Fig ' ,tfloat /Wight .d/urtrn.nl HhKhI urtiu•• ttor ｾ＠ H Spft&If.-d ｾｲ＠

ｾｲ＠ Mf/dII ""M! fl'" flMllIOPfMg

• b

Ag • 7 Openine c......ne- adlUllm,n!

S

121

MtgII/

HltM.hI carbur.ttOf IS« 121

ＡｩｰﾫｬｦｲＮｊｴｉｗ＾ｧｾ＠

,.,.,,,..,. ",lvI/lflii AN. $fap WIg

Ctlokt "olve

Roo

(CloUd)

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9

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10 ' - ' ...... Ｌｾ＠ l...".".t>rr«II

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,

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.... '" no! ..... lhirlt .... lonVIIII_ltI the ｾＬｵｉＢＧＮｴｬｖ＠

fIo.t 'IOP t..-g !AI unt,1 the CO/.«1 ｾｉ＠ 11 In ...." the lup ClOY" wid 1111 .... _

... eoght M ........... ItIII d ... ｬｾ＠

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t.....:I tn.

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c.nv

art>r,r.rlttor 19

at

T,.,.,,,.....Iv.,,,,..,,,, 'fIt......r.

11 M'd.... ｾｕｏＺ｟＠ ｡ｷ＾ｮｦ＼ｴ｟ｾ＠

,," "'" ...

26 Hold ｾ＠ CUV., hor\zof',,.,I, ... ,t/'Il .... lic»I ｾｴ＠ go'I Iht bQltom Mea... Ih. doillf'Q btl ... .." ,'" boItom 01 ,,,. aMmbIt WId the ｾ＠ wrt_ 01 tIw lOCI _ noto'lg tNt ｾ＠

ｾＨｷＢＮＬＱｴｉﾥｊ＠

11

1J

11 ..... ＬＮＴｉＱＨｷｦｴ･ＧＢｾ＠ /I r,.,.,tr.... ｾｷＮ＠

11 Sere>rUd ... 1IUft IOOplltL Hold the pnn'\IIJV IIVOlW ........ paM.oCrI....:I_" pr>mat"( IhlolUI " ........ t-llCn ct.r __ lflQ 4 11) .-.g. ｾ＠ tCJd 01

do1II ... Ｌｉｴ＾ＢＧ｟ｃｬｾＮ＠ tt. ｴｰｉＨＬｦＮＭ｣ｬｾ｟＠ nr-a.y,bctndth • bto_ -.0'

@

ｉｾＮ＠

••",,",, ".,0

All .. 11 CIwc1.ng the ｾＮＬ＠

:\ f e ｾ＠ rod GarIIrc* tIw &.pht8gm w>iI 2 PI'O' to ｡､ｾＱｭｉｮｴＮ＠ _ . , ... , .,.. id'- ｾ＠ "'" CO 0IIIItS'II_ We

6

ｵＮＬｧｾＰＱ＠

..wv .....

SI""u.. ....... ｟ｉｨＢｩｬｾＱＰｏｲｰｭＧ｜､ｕｖ＠

, . . . rn.

On .. rnodBII equopped WIth • tfWIUII ge8lt:lOoc • 1NOm. ｾ＠ 'v..em .. f,lted 10 the ｾｲ｢ｷＬＮｏｦ＠ TIlII Ｎｾｷｲｮ＠ ｰ＼ｾ＠ II'W ..-qtne ｾ＠ .vd tIduceI ,..",." ... ....,.., . . - try pr.-.g

1

5

ｶｾ＠ 7

ｾＮｲＧｬ･ｦＢＬ｟ＰＱ＠

1

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. - v tum ,''' ｾ＠

ｵＮＢｾＱＭ

wonJa v..ｾＮ＠

QPMI. . ,,-,"nee

Alsan carb.Itflt.. (SM 121

on-car adjustments

lit

ｉＢｾ＠

.. ___

,..:10

ID

ton ... on lie

ｾｏＧ＠

v ......... " -

10 IheIr

ＬＢＧｰ･ｍＮｾｶｯｑｉｩｮｬ＠ b f t _ IN ...... ,lo1d."., vtoC;tUT\ cOIIlrd v""_

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...tIoct> IIhof.*I bt

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v. ....... "'"

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...

13 11

, •• ｔｬｯｲｾｉＢＧｦｗ､Ｍ＠

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fuel O:Vl-olf . y. llm l"rul lml"l _IW

ｾＮＬｉＢﾫｲ

,-.... 15 16

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Ｎ Ｂｭ＠

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" ｾＮＭｮｯＱｈ＼＠

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,

•. -"'d,"""""''''_

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plung ....

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no, ..

II g ....' ｾ＠ ,..... Spee.latoon&. tum ... _ . - - , . l61til' .... 'PK,r'ed ｾ｡ｮｴ Ｎ ｾ＠

11

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ｾＭｩｬ＠

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fig 4.21 ShUI1.,VII,,1 dleplvltgm u,,_..... y aollllOidvalvl oposr.tiOn [SIc

'.1

tInI ........ soIInoId valvi viii 'Ny

21 Thethrvtll,l ｾＮｙＧｗＢ＠ ＳＰＱｾＬ＠ 1

illd,lltld ｮ､ｾ｢･ＢＧｓｉ｣ｴｊｄ＠

ｄｾ＠

14 Shuner valve control system (B3 and BS modelsl general information and testing

e

A

Ag 423 ChIo;l"", thI control .....1 ($Ic loti t .........IVDIUgI

A s.IowISV., bIt>""SOO"....,"'"

ｯ Ｎ ｉＲＱｬｾＵｏｄＢ＠

B

" '0:> 14 11

F

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""

Chlptet4 P

-

Carburelor

PTe

healer

Battery

_..

..,

Irt A: Clrburettor engine.

Water temperature SWItch ON Below 6O·C (t40eF)

Water temperature swllch FIg 4.2SPTChe., ...ysl.m

ａｬｕｉｾｏｴＧＶＩ＠

oil"'" 5QIenood..-d u.. ""IJoIt""111Iad to e.th. SI¥! the engone tnd .-ow " to Idle u- liowtt InCI'HM !hi . . . . 'PMd 10 Ibove Ｑｾ＠ rpm, noI""iI !hi rud'l'9I obl.lllMd s.Iow 2500 rpm 1 ,ead""ll 01 IppI'OJUlTYleiy , ｓＬｾｴｳ＠ IhouId ｢ｯｾ＠ . ..-.:l ｾ＠ 2SOOrpm I .ead'ng 01 ",,011.. "It. I'91 ... , . ｢ｬＮ｣ＺｷｴｉＢｾ＠

To IIgI'II ｾＭｴＫＧｉ＠

"*"r.., .....

-,-

oblaoned. rnl c:hKk thecond'lJOnol ............,W1dothe....,._bob ........ ｬｎﾥ｜ｉｦｏｯ､ｨｾ

Notl IN tauuon of the ｾ＠

ｬ ＬＮｷ＾ｧ ｾ＠

Ｑｴ｜･＠

!hoi manololcl ｨｍ､＠

P'PI' "'PO«! bride!

on IN ...nam

......,oId It"'" ...., -.t...... _ I ' " tnd.. ofIlhlltUd tphoI:oI II

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'... pMo'''''''

"24 U.. o.. In. ..... u-' /'0111 ｰｾ＠ to mandold ..... "'''', .. uu ""'o.....n

gKktU TIghten IhIlNrWfoid nuc.....,

dMn...., ....

boIIs...-., Iond ＨｉｏＧｾ＠

ｉｏｨｬｯｾｕｦｑ｡＠

nvll 1M bOIl, &tid """len

to (I'e 111K'/...:! torqu.

Ｑｉ＠

11.21 ..and u.e I,on' ｾ＠ brachlbolt

19 Exhaust system general information, removal and refitting G,n".f Inform.tion Ｌｾ＠

IOn" ｾｳＮｰｉＬＪ＠ I JlI_

10 ＢＧｾ＠

ｾｴｉ＠

1M!> ｾ＠ 01 r.....

1•• ｦｬＴｾＢＧ＠

, . C81l1 1500 GT modds., I'" 'I'll Ironl pope. IN Ironl

__

"'MlloId.'.,....

Chapter4 P

art A: CarbureHor englnu

Ff"Of'Il pipe J undO ｴｾ＠

nutl ｾ＠ ｴｾ＠ 10TII't111'1'01 to tt. ..,.,..,,"'" Ind II",. bott ｾ＠ u-.. I.om pope 10 1"- ｉＧｊｾ＠ bra:.i:n C.el..-y ____ ,e U. fYnII'I pilI .nd •..:ov.' ｉｾ＠ ｾＮＬｴ＠ Undo t1'4 fIoo'ob!oI jUr>\ "'-'U _ ..,-now lhe IP"'f'VI MCUN'U lhe "QrlI P'CMI to the Intetrnely.

MI,n

.iMnce, ""lion

7 Remov. the bo/U. MeUO'I'1Q lhe ｯｮｬｦＱＢＧｃｎｾ＠ . . \Jon 10 lhe ""'" soJenc. MOI\ then c.d clutch -\I;,," ... Mo ｾｮ･､＠ to ",form 1hI oorotrOl .... llf lhe . . .'" .. ....- bid Of nol" \hoI1 ""idIII.,peIdcan 1I.-1od.... ,MI ｾ＠ ｏｮｾ＠ ｾ＠ -,'II ｰｯｷｴｲＮｾ＠ . . 1ch up .'tII..... _IfW:OfPQ'lled 10 _ \he ""- ｾ＠

...... It.jIO>Wt,I-"''IiII1UI''''P---'''' A_tdlonlt.

!u"p .,lom'II .". EOI ooro,f(II ..... l """"" 1'- opeN III """,1fQII'w

gper1,MI""- v ...... Thltlllowl ,,'10 1rJt*'!hI IrvvnIoIl\oUIIfOoII ....:I ... ｾＱｨｉ､ｦＮＬｰ･ｬ＠

0... to It.. ｾＬＭｹ＠ 01 "" tv.! . _ ｴＸｭ＠ｾ ｾ＠ ｾ＠ 111M \.hOI _1houId ｢･ｾＧＢ＠ 10. ｾＬＭＱｑｦ＠ Ioui'! . , . . . - . o/'IQuId ItIY probIImI_ ｾ＠ ..,I Nolitl "'.-. 10 !hi

ｾ＠

iIIIId'OII'"

.. w!'HdI .. ' ...... _ ,he cp.U., r>Md 10 "". . . It. ....... ""'" ...,...r.... ｾｴ＠ HoYI_. ..-I ooro'

)'"C .... nIYe ....... ｾｲＮ＠

do

r.o'

d

........

boI I

ｾ＠

bv pwfm'I'WIII . .

.11

11

ｾ＠

1_ I..rodowwver 11M bIIen

,_&Ing u..OI'cuf1 opetIIOfiJ ' .... f by UPII"9'" 9'IIloClI! ｾ＠ "" tnd of! wMal cNocUlg that 'hi 'Wi do:U •• r:kio"'llIOund.lIOItoIMt.ctI'CII'I'Itht ,t\ofV, , _• .,.,fII.rt..-llld-' '.. ' _ '....... bI1 .... ｟Ｌｾ＠ ' ...... I¥II'Ionft (Fog 433/ 11 thII,..,..dD ::!::",IIhth3M ........ ,. . t-tc.w, the, ....... Ｌ ｾＧｴＮｮ､ｬｔｊ＠

'-

nAIOil

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./oFf'

tt, .......s.

Tw",,,,.1 ｬＢｖｾ＠ｴ UIOVC ()IO VB

(',uFe

.sa.- • .."

d

It

-

....

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.... . !/lit ,-.rrcn ｾ＠ wiIh

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it."'o.. u..

wfbto, ..... . - -

ｦｾ＠

...... ＢＧＬＮｾ＠

ｾ＠

bItt;q ｾ＠

•

n .......... IJtIIMtOI'I-.tI_r. -.".1IIIKttted It'Is.cticttt

""'"

A rmosp/leflc ptUJUI. JI(1JOI 2& ｮＮｾＭ＠ ｾｴ｡ａｨｵ､Ｎｦｉ｜ｬ｣＾＠ ..

IS

__ ... u.. .... ...,..r.J ... ,...(....

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"*"

Ｎｾ＠

ｾ＠

•• Ｇｉ､ｾ＠

• ......-

• . . _ _ D .............. Ｂｾｬ＠ lilldlO-"'-'.,.. ... ｾｯｮ＠ ..... ngUtN . . . . ｲＭＪＧｯｾ＠ .. O"' _ _ • ｾＮＬＭｧＨｬｦ＠ .......... 1"•• 4 J o.swolla.,....,1:. ot

-td

..

.

1__ .. ｾ＠

......... ｢ｉｾＮ＠ ＮｴＺｾ＠

... ..--

W.te, lImpel.rur. th.rmo ,.n'Ol 11

Alff/ow met., lind." tempe,.tul. ,enso, ＠ｾ tn. _ t , . " . 111 Ro!lff '0 f ! 4 ＮＬｾ＠ brtY.eM I'" off '* 1I'toW '" I". UtIle . " . . (phowI

ｾｉＢ＠

,.,

Fuel p,euu,. ,egul.to, 17 n 'y P'

Ｍ｟Ｎｊ＠

ｾＱＺＮ＠

I>PCI

II,..

_

ｾ･＼Ｑ＠

ｾ｟Ｎｉ＠

ThlottJe poIItJon ,Witch

" " ImiU """'" n Iht> $oIooIf--.a. . . nIYe

16

--

IlOO I(> I JOI) """'"

.. .............. '...... _or"""""Ihe--=If ...

...

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tJ" • ...,uv ktm ..... thoMt ...... It'I rr. ....... w-.

21

"" _ ................... Ｌｾ＠

-

....

n,.O/W·till 1tJt .....

...

n

ｾ＠

110M .....,.hs

... .,.. .. ......,_911h"

Ｂｾ｟Ｇｴ［＾ｉ＠

N"

...

"*""'" It-. onIw WI....,g II Ipho101 wr.n IN ........ cdd.

ＬＮｯｮ｡ｲ｣ｉｦｩﾫｾＭ

t. .....u.rt It>t IIPK-.I

200 rpm tllt'oil"noIl"'_ ｾＮｦＢ＠

....ｾ＠

_ _ 1Iad

10

IQII

p..- 01 piIIIr'll'lnl'Ie ..... ....ttrcold ..

...... t'lCllllllllIw.......,..;.l"'" ｾｦｮｧ＠ 1M

....-

erToI*..... """" "" II'Ie ubIII It 'tI: ...... 1:.,..-.:1

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....... tlwIOP..e .......

_ .. ....., ... ｾ｟Ｎ｣ｉｎ､ｴ＠

fill 4.» FUlllnfecl_ p.n ....... "lIul.tor.1Id ""Wd cornponlrrtl

ISttc 321 Surg. 111M , .....bI\I FOMIr.fvmp./» 1n,«'",tN"'''fIrorontIC'(J,

I 3

J •

f

ｾ＠ • FlAlikslfill"'.,,.,

_____ 10 till • c:IiNn« hcJ.JIong.-.l

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/nIft".",,;lold

11

5

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31 na-t""tt>enNlJlI • ..,J\.CtI

ｾ＠

.... ｾ｢ｴＢＬｉｨｍＧｮｏ･ｯｷＷﾷｃＮ＠

ｾｨｏｲ｟ｴ･ｬｮｦｃＱＢＧ＠ｗ the n.I

ＮＬｉｴＢｾ＼･ｮｯｨ＠

g,

A _ lhf ngPllflinct 'Idt >dtfctw. """ ｾ＠ :0 ｉｾ＠ , .....,;;t. ｾＱｴ＾･＠ _ _ ｨｯｭｬＢＧｾ･ｴｏ＠ Trwe thouId bto iIIOnIorUI.,. betwMn ｴｨ･ｾ＠ ... I.Ch ....... ｾ＠ ＱＪ｢ｉＮｾ＠ lind ... CIPWIctro.IOI .... . . . . . ." - - ' ,, ..... I'l0l0. c-..• Ttempllo..:l)Ul'l 'II'Ir '",!I;h

.-.:to.....,..,..

ｾ＠

'II POw-. ｾ＠

NfHltI.1 switch ,.. DiIcarNo:I ...

Ｂｾｊｬ｢ｉｄｴｲＡ＠

Ｑｯ｣ｬＧＬｑＮｾ＠

32 Fuel injection system components removal and refining

Clutch SW/lcll

ｴ＾ｲｾＢＬＪＧｉＡｨ＠

. . " . ....... rtc:h. ｾ＠

nOpeo; ............. "

1I_oItIW.....- " ttII .........

....... Q-nnII

o.t.... _ _ .. ｉＱ＼ＮＭｾﾷ＠

Remov.1 ｾＬＭｉｃ＠

20

...,.....

..

.

.-.•.

oI."'......,.... . , q -

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tIW g>OIong ｾＬＮ＠

Cllltr:.h swlft;h

AJrflow m_te, 121 ....., •...., _v.lv. """''9 WII...aOf (A), Uf>IM" I\0Il 181.,.:1

f..,....-..U. _ . ....,.,U.lar.. nub ",,*,,_U.1OffIow S-Wttll_.,-.d_fIICI_theg.W;.1'L

,,- ...,m., 0tJf

...........

MAQ.....".,

bLiv>ng •

the ,..,...,..,11 prOQtdu...sa 04 Iht """""II coror«lgI' lind ctIIc* I"" oper.hOfl '" !hi '*lila! ..... 'ch!P'>oloi "Iho •....-i'Idl ..... 1IJDOd ＭｾｮＮＱｉＧｵ､＠ boo t.1"' .... v.. ............. "'" ｾ＠ ........... ..., . . 01*' c:weuIt """eI'I the : : : : . . . . . II .. 'lilt . . _ "'*'Ita! - " "IUS1 bI

ｾ＠

• ...cI'_ttltW!flC\lJ1 doImantl.r>g be IulNdlllod wf\l'l . . . . . ""

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• Electronic Ignltlon ay.tem

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Generallnformetion

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Chapter 8

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Driveshllfu

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. . . . . . . . ｾ｟＠

... ."....,..,. ............ "'-'Oclip .... '-'*'e .... _ _ ___ .. ｷｉｄ｣ｩ＼ｹＢＪＧｌｲ､ｾｏｉ＠

.. ______________________ｾＧ［

Ｌｾ＠ ｾ＠

r.a.,

,

ｳＭＮ｟ｾＢＧｶｲ､＠

ftIII _ _ _

WiIoo:av',... _........, .. s..a;c., '"

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' ...... ,-

ｾｉ＠

ｾ､ｅｯＧＬ＠

MP,"' ..... ,

8Ol - . UIIr> ...".. _ _ py u-. ... _I.If"ed

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be.-.....:l IIIe II1II 0I11uod fTIIV

plltl'rQl

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•

over, .... I, . . ｴｉｃｾ＠

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w..e .....

.......... lsno'_lIb11. .. ,I • k'IIIIf!lIMINVt.""01lLl"lOull'>1 l1l;I1 rICCII"IVtIIf"Ied

fl\l ,e ｨｾｬｯ､Ｎ＠

vllwol!hl brtk,

milltf cy'",dtf cSec 71 ｒＢＮＬＨｗｉ｟Ｇ｢ｾ＠

ｆｾＧ＠

R_ • Mounr,"f built . . 5 Sropp«boJ, II

Crc:'p

,

Pr.mWVP'·tfJf>.-mb/Y ｾＮＬ＠

• s..

2 ｾＢＧ｟ｯｲｑＬ＠

01 ｾｹｴＢＧ＠

"MI'1.., boIh lUi mounllOQ boIU1 to the ｾＬｉｯｴ､＠ IOIQIM 11 H..... III h ...lMI, r......... dfPJeu I"" bra •• poodll WId ｾｴ･ｮ＠ lhe am..h.oh ,fUononQ nut 10 lho ｾＢ＠ 'onr..oa ｾ＠ A " - the tnlI, c/MId thai !he hub '01.1.. I,""" t ' - ,tala "'" nu. "'10 IIw 1IfOO""'000INooorrot.... ｶ･ｉｯ｣＼ＡｹｾｕｮｑＮ｟Ｌ＠ flUt'CI> £..... lhaI .... nut It Ｎｾｉ､＠ " leNt. mrn .-.10 the g_1ptootoI 12 ｆｗｦｾ＠ .... ｾＬ＠ " - tho':'lOtNlI'OtnIn . . . . 1hI

tho hoM I,om IIIe

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d.,

.... boIIfIrI ... ｾＮＬ＠

....

nuUliO ｵＮｾｬｯｉ､＠

ｾ＠

10 Front brake disc refitting

torqua

11 Dual proportioning valve testing. removal and refitting

01'1"

ｾ＠

2

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it "'-'he'PP'09nllef.... fro.dwhwl

Ro!."",,-. bvhtnd...., ••amiontll 100cMepacoong. ＢＧｾｃｉ＠ l.ogM KOnnII_ f'>OItlltI.-.d mav bot ｾ＠ Wllh.......,._

bvl ｉｬｾＬ＠

I .... dtK .....1 be , _.... ed A.rIv 100M N5t"";":-'

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--"

1212 Apply 1 U_ 01 hogh .... h"'ll·poInl" • .,. 10 the .....

..-.u __

1*8Q'td>&

... _'hI_ >ohamiNu*'I!....,...... _lhe

_

.....

ｯＮＭｷｬｴｨ･｟ｾＢＪＧｲｶｭｮ＠

11

l'I(I(8lIt!. '19 __ """"'. Ira. 01 ,...,. "'IIIIot>IjI ｾＱ＠ W - \0 '''' ",.\11 1IIIOOI _ _

17

ｾｏ＼ｉＮＭｧＡｨｬ＠

""Ito. 13 ｾＢＧＭ ＭｯＱｨｬｾＮｉＢｦＧ

\hoi UPI* .. tum 1CJIW>g..-.:l ""o...m. "'"'" ,....... I.ned)

ｾ＠

811d....-t \hoi IP"tW, ," hNlrh It., ,"01, the (rUed 1106>100.... 01 the ....11oua Ｎｾ＠ and knIo:aQtI .... .od 10 ref,nong (ptIo1Ol

.no.

'rom ,...

'2 IS ... A.fit 110'1,,11;11, .... 0. .."I,IUI,

""'"

12.11 LOCIII 1M Iud"" IhoI ... ,111 "" ..." .d,un .... c ...."'.m

12,.1H1---""d--' u..t-hoeln pMlloon ",."'" 1M hold ... , pm ..... 'pn"ll clop (pyInadIl(lOf'llOlclNntn ••

..... , I... doIh

ｃＮｾｵｲｎｮｉＢＧｕｦ＠

. . . 01, ...

polo''''''" cyf""'" bore kif

_._...."".OIc:ot'1'ouon I\dlmltgeol_ ...... ｾ＠ ,edGlnl""" !hi cqyIpInI .,.,... ｾ＠

......, boo

1......:1 tI It.-

poeIl)IIf .,..,

cytfIdtrbor. '" ., • ..., ..ItcCate u.mp 10 Ihe ＱｾＬＮＭ｢ｴ･ｨｍ＠ 'vt .. TtJit ..... miIlImIM " .. ｾ＠ ＭＮｾ＠

leI(I,nglolhe .........

1 'I/,pe_'t""K1III 01 d,n II bt ctoecUd.,. tIlG I I . ｾ＠ •• tHol rul. e &IOf...Ｂｴｾ＠ 'Il0l pICh ｾＧＭ･ｴ＠ ''''I the uj,peI ｾ＠ h" \0 110M usiIy

_'t

,,,,,he.,

I,.. ,", vOl the ｣｡ ｬ ｬｾＧ＠ down over the p.o. ' I'd ,. I,t UM mount"" boll tartO .... edl

, ..., ... , ,ｾｏＢｦＭ

----

lit!

K

ba«J """"_111

OlIN .... IIr.h ull$* ｾＨｓ･｣＠

rn ..

... , .. .,....,.' II

- v 10 doIl\n.,.. bn... PIIR-

".rtJ. till' br.... ｾ＠ , ....... or melhrYl«IlP'nt only.

Hg t " b p lOOH _

'e" ....

ＮｴＬｯｦｉＧｬｨ･ｾｲ､Ｂｰ＠

brP. " - ..... _ _ .......... Ihto"• c&peI:ontu _

PIoIu ......... 0/,,. hoM.

ｾ＠

.

151

ｾ＠

""Nwoh'" ..., .. " .... "" ＧＹｾ｟＠

Ｑｾ＠

... ｾｍ＠

Chl pt. r 9 Btlking ' Y".m fl9 • " Handbn k. I..... 'nd ubi•• t1tIfIMIfI

"12 "

SI-.ngcoll.f'M , _... CfIod;"'II1tId ｾＱＮＡｴｈＧｉｑ＠

Wroct ｾ＠

ｓＢｮ､ｾＭＬ

1

..

•

d\eU';.''''''''''''.nd,.f.'t,ng

ｾ＠

Ｌｾ＠

Sep1en,bt< 1985 moo:ItIt on.....d

Remov.1

•,

ａ｟ｨｵ｢ｾ＠

, , - ..lib . . . Ｇ｟ＢＮｮ､ｵｴｾＬＹ＠ R_IoIAPIfIIIOn ...I·.. aIIbw ............

SpeCifications

R.fiRmg IS ｾｭＧｉ＠ ｉｲＮ｟ｯＱｾｭｶＢｰｏｕｴ､ｵ･＠ l.ut;)nQIII'poMII -fit ..... tnd utJle VUd. w.lh I mull, 'purpos.e groue dunI'IQ IUoIOIftir ｏｮｾＭｓｲｰｬ･ｭ｢ｴ＠ 1985 mod.... UN rww 10101 pont 10 IlCUfI thlCIlJit 10rQl' ＢＧｦｾ＠ clrlil pinJ ItI I)OtJtOOl"l

, , •,,

s..ChipIAt I

"'"""

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CMPMt"0 Sutpen,iOfl.nd ,t..ring Chlpter 10

.......Re.- r

---

［ＮＡｾ］Ｍ＠

..." ,,os

.... ｳＭｾ＠

.......

AMrｾ . . . .

Ｑ ＢＧ｟､ｾ＠

｟ｾ＠

ｾＨｉＢＬｃｩｫ＠

ＬＢｾ ｔ ｟Ｂ＠ s.c-,__ s..-- TW$IO.Iti( 118' ｾｭｯ＼ｉｍ＠

-_ ---.. -c-_ """"-_

Rur .....,.n._

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un k;ontinUed)

ＢｾＮｳ＠

ｾｍ＠

ｾＢＧ＠

''''

T_1DCl-1Ccl ｾ

...... Ｌ＠

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s."",,* ＧｾＢｯｮ＠ .. "" eorwtn .... '.,..,,!1>"' ................. 1i...... ｾ｟ｉｹｰ＠

.......... ｾ＠

s-wog"""""-...... P 5

obu'l8$rnodeII

ｾＧ｟ＮＬＱｉ＠

J.Av Il81f!'1Dd11s-.d ｾ｟ＱＹＸＵ＠

ｾＱ｟ＰｗｶＢＧｉｏ､･ｊＮ＠

ｾＱＹＸＷｦＧｏＭ＠

.....

.... ｓｱＺＧＮＱ｟Ｕｾ＠

.........

u* .... h'o.'w.dt u'..... ｾﾷｴｯｃｊ＠ P,.s.w.&ftlbIf ｳＮｰＧｾｭ｟＠

｡ＮＭｾｉＢＧｵ｢＠

ｾ＠

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.. bolt,

. . "... cov.. 10""*'" •• ub a." M,,-,010 IN< 10 I'o/Iong..m.

1I>101!oll 13to22

"n.I.....

121011 121011

ｲｯ､ｬＰＧＭｾ＠

""""""t .

Ｌｾ＠ .t"'ng nul T,..,k rod Oolfl"'-"IIJIgOnt ko I,,.,, Rood,.. M.to

"

0' 55'

Who

ｾ＠

ｾＱｯｈ＠ ｾＡｃＮ＠

IOIOSO 16101) '11011 32'041

_''"\1 .._1

ＧＱｏｾ＠

10 .... 10 to" 1010. 1I.oM .010 Ie lo"o&O

"."

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ＴｉＱＰＵｾ＠

_to

0rIt06ol 119

81.... flIC)e

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M,

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."'....

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tt.'I,.... .1C'Pf1ICI"I'

t,,, IDd

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ｾｴｎ｢､ｊｉ［ｯＧｬ＠

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ftamcJo'f

--"'I !III

, ｌｨｬｯＢ｟ｾｊｴｉＧｩＪＬｏＭｦｲｖ＠ _ _ .bOIl.I ... ｴｬ｢･ｵｰｏｲＱＢＧｾｉｷｯ＠

re mo.... I . nd

t""""'WI' .. ,...,..,.....

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. . ._ ....."oLnganofllllllO',..,...

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"'- 10""'... IIdI ..... ＮＬ｢ｲ｟ｾ＠

br. I '" to IhI ........ IU!> SID ". c.IoC* _0l"0I 011 !III ｾ＠ 'n:In ｾＮＱ＠ CGiIPR"Q """'U "''''''' or

Reirttmg

Movmnon\ 001 I'" ＮＧｾ＠

trw ｢ｲＧｾｉ＠

_ • .....s...,...,a

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b-t .....,..nwd 1_ .... ｶｾＧ＠

3Jw"

ｾ＠

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II Ｎｾｴｊ｡ｉ＠

.... U. • "-"-' III'Id ,,,,- d

.. 10 UC .... 1IIIIII1I1 o !hi hub """ u- edgoIa ...."'"

....

ＬＧＮｾＰＱ＠

... -n.d8 .pring comp. ___ t o c:ompr... "01'11 IltIopenNoo, t:bvt ..... _ lodMo1f\ItpiflOll IN

._tII"IOf 11011 Ihol*f

be .,nooth tnd

NM...-.,·-V

, ".>.

.... cIoIbI WIb IIbouI !he """"'01.". cit" col $prinQ. ｾ＠ tIw IPI'InO _ _ " d*:f; , ... IPfWIO dIstortJDft

'01

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.............. _ ..... ｾ＠

()v;d;

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R_bIr

•

1

eN . - wt.eII.lVmty 8CIPIv v. ........ 11-.> .... ｾ＠

!rant '" !hi

'or ｾ｣ｉｦＱＨｫｩＡＢｏｑｨｬ＠ mae an tNt

.. m.I4JPIf...:lv.-- .... and

Ｇｗ｟ｾＭＮｧＢＬｬｏｨｐｃｦ＾･､＠

bit.

'*

ｗｮｨｴ･ＮＢＬｾｬｲｯｭｕＺｵ＠ rnountong I:IuIt-. 10;. ......... 0< ,*-.uon. the ｾ＠ 10< ｾ＠ end chid tor dM\IIOIlD bliIpnl "--'II ell till ｾ＠ II ｾ＠ In ReNw. 01 the IUII*I"O" .....

6

ｬＯｮ､ｄｵＮｴ＾｟ｉｨ･ｾＢＧ＠

•

l/IIng. ｾ＠

IJIIIItOWrt IOtt. _

till ... buII\ undo the .......... ruI end .... t./II;Qw the ..... " "'-'-IN_ .... ＭＮＬｏｉｾ＠ • On -'\' ｾ＠ _ the 1_ rnountong IIrKb1 NtWW'ICI ftI\ , " " , _ " " , t n ; U t n ....v-.froInthe...".. 9 To_thllfOnI moutr""l1boAh. GII ofI ｯＮｬＨｉＢｂｖ ｪ ｬｏｮｾ＠ ell IN buill ｾ＠ • ..u- thin . . - the ...-. OUI .....-.g IUIUbIe

1

It-.

'rom

.".,

To _

｟ｾ･ｮ､ＭｶＮｴｲｯｵｷ＠ ｦｉＧｕｴｮＮＬＢｾＡｎｵ＠

.....10 Lubr\c:IIa the . -

.. hub

bIr. ...... (he ｾ＠ ....,.,..... IhInk lhelW'YWi hIb-

gil'.,

u.

.. .......n-.y '-c:an.d0Uls.won ..........

___ ｯｮｾ＠

3

. . . . the ｾ＠

6

""'*'" .......

1 Front suspension lower arm remov,land refitting

r.cI aIIJPOr1 ,I on . . . 1IUndr. 'l Ｂ｡ｮＮＬｾ＠ fined. InkI .... !WI) ｾＮＺｉ＠ _ _ .... ____tong .... bolt MCUiI>g ｬｨｉｦｴｾ＠ ... 10 "" ｾ＠ .......... ....... ｾ＠ • rooc. CII the COfTKf IinMI . . - - dIM n.tJt. tMt-..

--...,......

5

no.n. to tN IIJIIO; lhe I_ol the hoJtI. W.v.IhI"'" ..... ｰｬｋ･ｴＭＮｾ＠ ｴＮ･ｬｗＩ､ｯ［ＧｾＢｭｮｵｦ＠ lhetul ..... • ＮＬｬ｡ｯｉｾ＠ J'ltbR"ngt_worn ... '............ ".,1oh(IUId1ll If!

ｾ＠

-...

.. irlpOIIIIiDn ..... _ t... "

ｾ＠

in 1N...o.....-.e I " - .... ....... beII's on/I-f ｾＮＢ＠ of !I'll ,. . tphoIaI.

on"" T.., It..- ........... , . c.nu. e _ _ .-v>g .......... rrd the roIutm IIhtoudL Hold

g,_,n ｴｬｗｳｕｉＧｾ＠

. . . auIU

-h

ｏｮｾｉＢ｟ＮＺｲ･ｦ｛＠

,IS

ｏｮＢｾＬＧ｟＠ ｾ＠

ｰｧｉｯＧ｜ｬｏｴＢＬＭｾ､ｩ

Gar

.. '_trrd_1«11 IJteeru'rU ....ne. "...::1 ___ ,,.. ,I". ",11_,_

-.:II CtIct

ｗｴＪｬｾｦｯｭ＠

o.nncr.eto . . .ｾ＠ ....... Ｍｾ＠ • "'tIM .-1,...."","" ｉｾ＠ ｧＮＭｾ＠

,2 " " llIOIpIOI

Ｚｾ＠

.... _...,.

CJI .... InIn! ..... _ _ ..nna

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h c... t.. --.a. o - t..... ItWI...--.rw o.n.g. .. tt.pweI--.u.-.,J- wi" t. _ IIbbI tIlIoIA uww 1CICU'K'f I. ... ..

wpouo.

'-""'.."" ｾ＠

---

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... _ ""'01, M.,. ......... ....

ｾ＠

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1ft

w-r........-----"

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1-::-

0.. .".,... ta _ . ｾ＠ "" . . . . . - .... ｾＭｊｲｴＮＬＢ＠

•

.- . . . . . T _ ...

. . . . . . b:MM . . .

II 1>I' ' ' ' ' UIIII mo6eI, (hod I,," irani ........ 11moct.u.""""",

!SKUI .,>d ｾ＠

ｰＨｬｉｊ｜ｏＧｾ＠

., .... uatacl(lfy mIO'II'lI' II MljUSlfTl$n1

it

$IId.en I'" bonnOfIloc:t rell·n,1'IQ bolla ,rod MI,UII ,he ｾＭＮｴ＠ ()nc:e bonnet eoptfallOl'l II NhJllCIOtV togh\en \he """""

10 Bonnet rele_1e cable femoy_land refitting R.",ovM ,

1)ioa:Jnr-c:II . . . . . . . . _

J

w . . . . ｾ＠

....ctwoiIftI _

po' -

• ｾ＠

ｾ＠

...... - -

12 Door inner trim panel

removal and refitting

,

'*'"

.... hom tt- led: - ' . . . . . . DcIo t"- Ih'ee W _ MQIn"i tile; Ioc. ｾ＠ _mbly \0 tIW dCD' _lheloct through ' .... doorcu" ...... y [photol

.,. OpMlt fl8tOd Md ....... ,'" ｾ＠

&I....... hand..

ｾ＠

G

>e ... .,....wIw::fI""1 btfll1ld

6

I R _ 1"- door ilW*lnm p..r>e4 .. dese.ribed ," SecbCJn 12 2 Wornng 11u0V\jll1"- CVlrN'Y iI\ thoe door pinel. d,iQ)fWIKt IN __ a:yI:rndw I... ｾＮ＠ ｾｬＮ＠ h,,,ole ,nd inner 10(!o

the wews ..:unno the ""0fQImen1 ｰｉ｡Ｈｾ＠ IoU.IIMd unde< 1"- .'M-.ong ｾｮＮ＠ 10 the he.. MId doKonnect the duel: and lower louvre R,move I'" corn hold •• boo by pnII"9 '1 II. . II rt5 0UII0de . . .

lI0II' ' 20

end pUll the knob 0" the r'ight·1\Inrd v..., CQ"r1.oI ....... ｉｰｨｯｴｾｊ＠ 21 Undo the two reurn""il K " - ｾ＠ !Ivwgh the con boll . - . . end the IIfge K'OW on ,,,- "'., .,.,. (ptootol 22 Wrthd ....... ' ... r>gI\l-h...t v... ｾＮｷＬＡ､ｰｴ＠ d«onnec! lIMo.....",*, W""'II ,nd the j»neI I,om ,he _ \photol ",o.pt:.. 3 13 Remove,IIot I>NWCQ"rlfoi ｰ｡ｍｉＢｾ｢･､＠ l ' RiIOl"IOY' ,he t;lh,fIy 10 gilA _ _ 10 the two "WO • _ d m .... E-. the , _ ......, 1rom •• \or:.IVon II1II. lIS ICUU lmprows. ｾ＠ ,he ....,.. dveU wrd IaI'IY ｾ＠ -""0-

v..

ｾｴＢＧｦＮｯｬｲｭｨ･｟＠

Refitting II ............ of the ....,,;r... _ _ ｾ＠ tNt II COI'T'IIo:tly ｾ＠ On --..bOA _ , the ｾｴ･ｬｙ＠ """'td'o ott 1IMo.rgMrOn lAd a.MI II .. ｾ＠ ,,, 11\•••If, 0:-. _

rfI'''' '0 .-.ad d¥nIQe to UWIIO"Ilon;l, ..-d 10 fYOI(IlIIe ｭｾ＠ "...,.... " ｾ＠

ｾＱＢ＠

AJw.VS

f_.

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ｾＮ｡｣ｷ＠

E..... ＢＧｵＮｴｮＬｾｉ､Ｑｬｍ＠

'--

" ,",Ｂｾ＠

ｉｾ＠

ｾ＠

01 11M

",!hi

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