Industrial Ethernet According To Ieee 802.3 Siemens

Citation preview

Industrial Ethernet according to IEEE 802.3

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Introduction Data communication Communications overview Configuration overview Topologies Network selection criteria

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Passive network components Overview of Twisted Pair Industrial Ethernet FastConnect IE FC RJ45 Plug IE FC Cable 2 x 2 IE FC Cable 4 x 2 IE TP Cord IE FC Outlet RJ45 IE FC RJ45 Modular Outlet Industrial Twisted Pair Cable/connectors Overview of fiber-optic cables Glass FOC

2/45 2/46 2/53 2/53 2/55 2/60 2/66 2/70 2/75 2/80 2/87

Industrial Ethernet Switches Overview SCALANCE X-100 unmanaged SCALANCE X-200 managed SCALANCE X-200IRT Isochronous Real-Time SCALANCE X-400 modular Industrial Ethernet ELS Industrial Ethernet OSM/ESM Industrial Ethernet OMC TP11 and TP11-LD

2/90 2/90 2/92

Accessories for Industrial Ethernet C-PLUG SICLOCK TM real-time transmitters

2/95 2/95 2/96 2/100

Industrial Security Overview SCALANCE S SOFTNET Security Client

2/102 System interfacing for SIMATIC 2/102 Overview 2/103 System interfacing for SIMATIC S5 2/103 CP 1430 TF 2/105 CP 1430 TCP 2/108 2/108 2/110 2/113 2/116 2/119 2/123 2/126 2/130 2/133

System interfacing for SIMATIC S7 CP 243-1 CP 243-1 IT CP 343-1 Lean CP 343-1 CP 343-1 IT CP 443-1 CP 443-1 Advanced CP 443-1 IT CP 444

2/135 2/136 2/137 2/140 2/143 2/145 2/149 2/153 2/155 2/157 2/160 2/163 2/165 2/167

System interfacing for PG/PC Performance data OPC server for Industrial Ethernet PN CBA OPC Server SNMP OPC Server CP 1616 CP 1613 S7-REDCONNECT CP 1612 CP 1512 SOFTNET for Industrial Ethernet SOFTNET PN IO SOFTNET for UNIX SOFTBUS-SOFTNET for UNIX

2/169 System interfacing for SIMATIC HMI 2/169 SIMATIC WinCC 2/172 Partner solutions 2/172 Connectors and wall bushings IP20/IP67

Siemens Catalog IK PI . 2005

Industrial Ethernet Introduction General

■ Overview • Area and cell network according to the international IEEE 802.3 (Ethernet) standard designed for the industrial environment right down to the field level • Connection of automation components to each other and to PC and workstations as well as components for wireless communication for homogeneous and heterogeneous communication • PROFINET, the open standard for automation, is based on Industrial Ethernet and supports the connection of devices from the field level up to the management level • Comprehensive open network solutions can be implemented

• High transmission rate of up to 1 gigabit/s • Industrial Ethernet is the industry standard, well-proven worldwide with international acceptance • Connection to wireless LAN (WLAN) and industrial wireless LAN (IWLAN) according to IEEE 802.11 • The basis for IT in automation, such as Web function, e-mail function and IWLAN connections • A safety solution specially designed for industrial automation with the industrial security concept SCALANCE S

PROFIBUS 0

00

1

00

00 7 00

s 6GK1415-0AA00 instabus EIB Power

00

PROFIBUS Addr.

DP/EIB-Link

DP/BF EIB/BF

24V

EIB

Phys. Adr.

G_IK10_XX_50187

2

Industrial Ethernet in the communications landscape

■ Benefits

Ethernet presently has a market share of over 80% with a tendency to rise further, thus placing it in pole position in the LAN landscape worldwide. Ethernet offers important characteristics that can give you significant advantages for your application: • Fast start-up thanks to the simplest connection method. • High flexibility since existing networks can be extended without any adverse effects • Basis for system-wide networking (vertical integration) • Basis for Internet services • High availability thanks to redundant network topologies • Almost unlimited communications performance because scalable performance is available through switching technology if required. • Networking of different application areas such the office and production areas.

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• Company-wide communication through connection to WAN (wide area network) or IWLAN (industrial wireless LAN) by Siemens with SCALANCE W • Problem-free connection of mobile stations to a Siemens WLAN or IWLAN with SCALANCE W • Investment security through continuous compatible further development. • Continuous monitoring of network components through a simple and effective signaling concept. • In Industrial Ethernet, plant-wide time synchronization is possible. This means that events can be arranged accurately in the order of occurrence throughout the plant. • Networks and data are protected by the security concept from Siemens with SCALANCE S

Industrial Ethernet Introduction General

■ Technical specifications

■ More information

Standard

Ethernet to IEEE 802.3u, IWLAN to IEEE 802.11

Data transmission rate

10/100/1000 Mbit/s

Number of stations

unlimited

Network size • Switched network

Transmission medium • Electrical network

unlimited (above 150 km, take into account signal propagation time )

• Optical network • Wireless network

Industrial Twisted Pair and Twisted Pair cable Fiber-optic cable (glass) Surrounding space

Topology

Line, tree, ring, star

Protocols

Protocol-independent

■ Ordering data

Order No.

Manual for TP and fiber-optic networks Paper version Network architecture, components, configurations, installation guidelines

Note: In many SIMATIC NET components with management function extensive parameterization and diagnostics functions are provided over open protocols and interfaces (e.g. Web Server, network management). These open interfaces provide access to those components, which can also be used for illicit activities. When using the above-mentioned functions and these open interfaces and protocols (such as SNMP, HTTP and Telnet), suitable security measures must be implemented that block unauthorized access to the components or the network especially from the WAN/Internet. For this reason, automation networks can be isolated from the emaining corporate network using appropriate routers (e.g. the well-proven firewall systems). The SCALANCE S products can be used to implement these routers. For further information, see Section "Industrial Security". It is important to note the boundary conditions for use of the specified SIMATIC Net products (Order Nos. 6GK..., 6XV1) which you can view in the Internet: Additional information can be found in the Internet under:

• German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET manual collection Electronic manuals for communication systems, protocols, products on CD-ROM German/English

6GK1 975-1AA00-3AA0 http://www.siemens.com/simatic-net/ik-info

1) Language versions and manuals can be found where the various products are described. Additional information can be found in the Internet under:

http://www.siemens.com/automation/csi/net

Siemens IK PI · 2005

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Industrial Ethernet Introduction Data communication

2

■ Overview Communication functions/services

Standard communication

Data communication serves to exchange data between programmable controllers or between a programmable controller and intelligent partners (PC, computers, etc.)

This comprises standardized protocols for data communication. • OPC (OLE for Process Control) is a standardized, open and manufacturer-independent interface and allows OPC-capable Windows applications to interface to S7 communication and S5compatible communication (SEND/ RECEIVE). Internet communication can be implemented over the OPC XML DA interface. • ISO/TCP transport protocols The ISO and TCP/IP transport protocols are available. • Information technology (IT) with e-mail and Web technology Integrates SIMATIC into the IT through Industrial Ethernet. In the office environment, e-mail and Web-browsers are widely used communication techniques. Ethernet is used as the main communication route, in addition to telephone cables and the Internet. These communication media and paths are also available to SIMATIC as a result of the TCP/IP protocol. SMTP (Simple Mail Transfer Protocol) can also be used for e-mail, HTTP (Hyper Text Transfer Protocol) for access using Web browsers and FTP communication for program-controlled data exchange with computers that have different operating systems installed.

The following communication functions are available for this purpose: PG/OP communication Comprises integral communication functions that are used by the SIMATIC programmable controllers to perform data communication with HMI devices (e.g. TD/OP) and SIMATIC PG (STEP 7, STEP 5). PG/OP communication is supported by MPI, PROFIBUS and Industrial Ethernet. S7 communication S7 communication is the integral communications function (SFB) that has been optimized within the SIMATIC S7/C7. It enables PCs and workstations to be connected. The maximum volume of useful data per task is 64 KB. S7 communication offers simple, powerful communication services and provides a network independent software interface for all networks. S5-compatible communication (SEND/RECEIVE) S5-compatible communication (SEND/RECEIVE) is used by SIMATIC S7/C7 to communicate with existing systems, especially with SIMATIC S5 but also with PCs over PROFIBUS and Industrial Ethernet. FETCH and WRITE is also available over Industrial Ethernet to ensure that software created for SIMATIC S5 (automation systems, HMI systems) can continue to be used with SIMATIC S7 without any modifications.

IT communication • FTP; The file transfer protocol (FTP) permits simple, universal coupling, e.g. PLCs can be connected to different computers or embedded systems. • PROFINET; PROFINET is used to directly connect distributed field devices to Industrial Ethernet and in the solution of Motion Control applications in isochrone mode. PROFINET also supports distributed automation with the help of component engineering. System connections For many data terminals, communications processors (CPs) are available that already have the communications functions implemented as firmware and that therefore relieve the data terminal of communications tasks (e.g. flow control, blocking, etc.).

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G_IK10_XX_10057

SIMATIC S5

SIMATIC S7-400

SIMATIC S7-300/C7

SIMATIC S7-200

1) 2) 3) 4) 5) 6)

a.s.

ISO

TCP

Transport protocol

ISO protocol only IT functionality included in IT-CP If CPU is the time-of-day master Without client function No routing on of time of day to the CPU TCP-Native is supported

CP 1430 TCP

CP 1430 Ext.

CP 1430 Basic

CP 443-1 Adv

CP 443-1

CPU 317-2 PN/DP

CP 343-1 IT/Adv

CP 343-1

CP 343-1 Lean

CP 243-1 IT

CP 243-1

Hardware

UDP Put/Get Client

Put/Get Server

BSEND BRECV

USEND URECV

S7 communication

*) PG/OP communication a.s. = available soon

PG/ OP*

1)

H Communication

a.s

a.s

CBA

a.s

a.s

IO

PROFINET

6)

SEND/ RECEIVE

TF

3)

Sender (master)

Receiver

4)

3)

Relay

Time of day

5)

FTP

4)

2)

5)

IT

4)

Fetch/ Write

S5-comp. communic.

with NTP

Industrial Ethernet Introduction

Communications overview

■ Overview (continued)

2

Communications overview for SIMATIC

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Communications overview for PG/PC

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Ethernet cards

1)

CP 7515 (CardBus 32 Bit)

6)

CP 1512 (CardBus 32 Bit)

CP 1612 (PCI 32 Bit)

integrated interface

CP 1613 (PCI 32 Bit)

7)

G_IK10_XX_10058

UNIX

ISO

TCP

5)

OPC

a.s.

a.s.

a.s.

SOFTNET-S7/UNIX

3) The IT functionality arises in conjunction with the CPs and the Windows software of the PC 4) for SIMATIC S5

2)

5) Incl. XML DA interface for data access 6) You can find more informations on the CP 7515 in section “Industrial Mobile Communication” 7) Included in delivery of the CP 1616

a.s.

SOFTNET-S7 Lean

SOFTNET-PG

a.s.

SOFTNET-S7

SOFTNET PN IO

PN CBA OPC-Server

SOFTNET-PG

4)

Put/Get Put/Get BSEND USEND H ComClient Server BRECV URECV munication

S7 communication

a.s.

Win 2003 Server

PG/ OP*

SOFTNET-S7 Lean

Win XP Pro

Transport protocol

a.s.

Win 2000 Pro

Operating system

SOFTNET-S7

APRED/1613

S7-REDCONNECT

S7-1613

IO-Base

S7-1616

Software

1) Supported by TLI/DLPI drivers; You can find more information with the search function using the ID in the internet UNIX software without OPC server http://www.siemens.de/simatic-net/ik-info 2) From V2.0

SIMATIC PC

SIMATIC PG

CP 1616 (PCI 32 Bit)

Hardware

CBA

IO

PROFINET

3)

Sender Receiver

Time of day

You can find application examples on the Quick Start CD

Fetch/ Write

IT

*) PG/OP Communication a.s. = available soon

SEND/ RECV

S5-comp. communic.

2

OPC

Industrial Ethernet

Introduction

Communications overview

■ Overview (continued)

Industrial Ethernet Introduction Configuration overview

■ Overview (continued)

2 PC with CP 1616 CP 1613

MOBIC with CP 1515

PC/PG with CP 1616, CP 1613, CP 1512 or CP 1612 S7-400 with CP 443-1 Advanced

S7-300 with CP 343-1 Lean, CP 343-1 or CP 343-1 Advanced

S7-200 with CP 243-1 or CP 243-1 IT

G_IK10_XX_10009

Industrial Ethernet

S7-400 with CP 443-1 or CP 443-1Advanced

S7 communication with TCP/IP for Industrial Ethernet

CP 1612 CP 1613 CP 1616 CP 1512 CP 7515

PC/PG SOFTNET-S7 S7-1613 or S7-1616

Industrial Ethernet S5-115U to 155U with CP 1430

S7-300 with CP 343-1 Lean, CP 343-1 or CP 343-1 Advanced

G_IK10_XX_10010

S7-400 with CP 443-1 or CP 443-1 Advanced

S5-compatible communication for Industrial Ethernet

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Industrial Ethernet Introduction Configuration overview

PG with CP 1613 and STEP 7 V5

S7-400 with CP 443-1 or CP 443-1 Advanced

Industrial Ethernet CP 443-5 Extended

IE/PB Link PN CBA or IE/PB Link PNIO

S7-400 with CP 443-1 or CP 443-1 Advanced

S7-400 with CP 443-1 or CP 443-1 Advanced

ET 200X 0

1

CP 443-5 Basic

PROFIBUS

PROFIBUS

ET 200S

0

1

S7-300 with CP 343-5 S7-400 with CP 443-5 Basic

S7-300 with CP 342-5

ET 200X

ET 200S

PG/OP communication with S7 routing for transparent access to e.g. configuration and diagnostics data

SIMATIC S7-400 with CP 443-1 Advanced

Panel PC

SIMATIC S7-300 with CP 343-1

ET 200S

Industrial Ethernet Field PG

Installation of a small, local PROFINET network with an integrated switch in the CP 443-1 Advanced

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G_IK10_XX_10011

■ Overview (continued)

G_IK10_XX_10070

2

Industrial Ethernet Introduction Topologies

■ Overview

2

Ethernet Switching

Network performance and network technologies for Industrial Ethernet If combined, new technologies can increase the performance of Industrial Ethernet by a factor of 50 and more. These technologies are: • Fast Ethernet with 100 Mbit/s: Messages are transported much faster than Ethernet (10 Mbit/s) and therefore only occupy the bus for an extremely short time. • Gigabit Ethernet with 1 Gbit/s: Gigabit Ethernet is faster than Fast Ethernet by a factor of 10, the bus is occupied for only one tenth of the time. • Full Duplex prevents collisions: The data throughput increases enormously because the usual message repetitions are avoided. Data can be sent and received simultaneously between two stations. The data throughput for a full duplex connection therefore rises to 200 Mbit/s with Fast Ethernet and to 2 Gbit/s with Gigabit Ethernet. • Switching supports parallel communication: When a network is subdivided into several segments using a switch, this results in load separation. Data communication is possible in each individual segment independently of the other segments. In the overall network, several messages can therefore be en-route simultaneously. The increase in performance is therefore due to the sending of several messages simultaneously. • Autosensing describes the characteristic of network nodes (data terminals and network components) that automatically detect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s or 1 Gbit/s) and support autonegotiation. • Gigabit cabling system The 8-core FastConnect cabling system of SIMATIC NET supports transmission rates of up to 1 Gbit/s. Telegrams (200 Byte/sec)

1.000.000 100.000

The Industrial Ethernet switch has the following functionality: • Depending on the number of available interfaces, switches are able to simultaneously interconnect several pairs of subnetworks or stations temporarily and dynamically. • By filtering the data traffic on the basis of the Ethernet (MAC) address of the data terminal, the local data traffic remains local; only data to users of another subnetwork is forwarded by the switch. • More data terminals can be connected than in a classic Ethernet network. • Error propagation is limited to the subnetwork concerned. The switching technology offers definite advantages: • Subnetworks and network segments can be created. • The data throughput is increased and with it the network performance as a result of structuring the data communication. • Easy rules for network configuration. • Network topologies with 50 switches and an overall extension of up to 150 km can be implemented without the need to take signal propagation times into account. • Unlimited extension of the network by connecting individual collision domains/subnetworks. • The signal propagation times must be considered at distances over 150 km. • Easy, reaction-free extension of existing networks. Full duplex Full duplex (FDX) is an operating mode in the network that, in contrast to half duplex, allows stations to send and receive data simultaneously. When FDX is used, collision detection is automatically deactivated in the participating stations. For FDX, transmission media with separate send and receive channels must be used, e.g. FOC and TP, and the participating components must be able to store data packages. With an FDX connection collisions do not occur, so components that support FDX can send and receive simultaneously at the nominal transmission rate. The data throughput therefore increases to twice the nominal transmission rate of the network, to 20 Mbit/s with the classic Ethernet and 200 Mbit/s with Fast Ethernet. With Gigabit Ethernet, up to 2000 Mbit/s are achieved. A further advantage of FDX is the increase in the network extension.

10.000

By deactivating the collision principle, the distance between two components can be increased by the size of a collision domain or more. With full duplex, the maximum distance can extend as far as the performance limit of the send and receive components. This is especially the case in connection with fiber-optic cables. When 10/125 µm glass fiber-optic cables are used, distances of up to 26 km can be achieved.

1.000 100

1 10 Mbit/s

100 Mbit/s

1 Gbit/s

Industrial Ethernet

G_IK10_XX_10001

10

Throughput of the network/values for 5 network stations

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Industrial Ethernet Introduction Topologies

■ Overview (continued) Segment A

Segment B

Segment A

LAN

Segment C

Segment B

LAN

Segment D

Segment C

Segment D

Data traffic

Switched LAN

Shared LAN

• Each individual segment possesses the full performance/data rate.

• All network nodes share the performance/data rate • All data packets go through all segments.

• Simultaneous data traffic in several segments; several frames simultaneously

• Only one frame in the network at any given time. G_IK10_XX_10002

2

• Filtering: local data traffic remains local; only selected data packets exceed segment limit

Increase in performance due to Switching, Full Duplex and 100 Mbit/s

Autosensing/Autonegotiation

High-speed redundancy with SIMATIC NET

Autosensing describes the characteristic of network nodes (data terminals and network components) that automatically detect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s or 1000 Mbit/s) and support autonegotiation.

Extremely fast reconfiguration of the network following an error is indispensable for industrial applications, because the connected data terminals will otherwise disconnect logical communication links. This would result in a process running out of control or emergency shutdown of the plant.

Autonegotiation is the configuration protocol for Twisted Pair. It enables the participating nodes to negotiate and agree the transmission rate before the first data packages are transferred: • 10 Mbit/s,100 Mbit/s or 1000 Mbit/s • Full duplex or half duplex Autonegotiation can also be deactivated if a specific transmission rate has to be set. The advantage with Autosensing lies in the problem-free interoperability of all Ethernet components. Classical Ethernet components that do not support Autosensing work problem-free with Fast Ethernet and new Gigabit Ethernet components that do support Autosensing. Autocrossover The Autocrossover function automatically crosses the send and receive cables on Twisted Pair interfaces. This means that crossed connecting lines (e.g. TP XP Cords) are no longer required.

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To achieve the necessary fast response times, SIMATIC NET uses a specially developed procedure for controlling redundancy. A network can then be reconfigured to form a functional network infrastructure in a fraction of a second. In an optical ring comprising 50 switches the network will be reconfigured after an error (cable break or switch failure) in less than 0.3 seconds. The connected data terminals remain unaffected by the changes in the network and logical connections are not disconnected. Control over the process or application is assured at all times. In addition to implementing high-speed media redundancy in the ring, SIMATIC NET switches also offer the functions required for high-speed redundant coupling of rings or network segments. Network segments in any topology or rings can be coupled over two two switches.

Industrial Ethernet Introduction Topologies

■ Overview (continued) The Spanning Tree algorithm is described in the IEEE 802.1d standard; it organizes any number of meshed Ethernet structures comprising bridges and switches.

S7-400

S7-400 Switch SCALANCE X-400

PC

S7-300

S7-400

Switch SCALANCE X204-2 S7-300

PC PC S7-300

To prevent data packages circulating in the network, in the case of closed meshes different connections are switched to standby so that an open tree structure results from the meshed structure. The bridges/switches communicate for this purpose using the Spanning Tree protocol. This protocol is extremely complex because it has to handle any type of network structure.

Fiber Fiber Optic Optic

S7-400

2

Redundancy with the Spanning Tree algorithm

PC

Operator Station

S7-400

The organization of network structures with the Spanning Tree protocol can take from 30 to 60 seconds. During this period, productive communication for reliable visualization or process control in the network is not possible. In the time-optimized variant "Rapid Reconfiguration Spanning Tree”; according to IEEE 802.1, the time is shortened to a few seconds for up to 10 series-connected switches. For connecting to office networks, some SIMATIC NET switches support the Rapid Spanning Tree Protocol. Switched network

PC

Switched industrial networks can be constructed in electrical or optical line, star and ring topologies. S7-400

G_IK10_XX_10093

Configuration with high-speed redundancy in the optical ring

Data terminals or network segments are connected over Twisted Pair cables. Switched networks can be of any size. The signal propagation times must be taken into account at distances over 150 km.

PC

Operator Station

They are constructed with SCALANCE X switches or with OSM and ESM. Fiber-optic conductors or Twisted Pair cables are used as the transmission media between the switches.

S7-400

S7-400 Switch SCALANCE X-400

PC

S7-300

Twisted Pair

S7-400

Switch SCALANCE X208 S7-300

PC PC S7-400

S7-300

S7-400

PC

S7-400

G_IK10_XX_10101

Configuration with high-speed redundancy in the electrical ring

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Industrial Ethernet Introduction Topologies

■ Overview (continued) Operator Station (OS)

OS

SIMATIC IT

Switch SCALANCE X414-3E

SIMATIC Batch

OS

Engineering Station (ES)

Switch SCALANCE X414-3E

1 Gbit/s terminal bus

OS Server (redundant)

Switch SCALANCE X414-3E Switch SCALANCE X414-3E

Switch SCALANCE X414-3E

11 Gbit/s Gbit/s plant plant bus bus

Switch SCALANCE X414-3E Switch SCALANCE X414-3E

S7-300

S7-400H redundant controller

Use of the SCALANCE X switches in a process control system, e.g. PCS 7

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ET 200M

ET 200M

Manufacturing cell

G_IK10_XX_10079

PROFIBUS

2

Industrial Ethernet Introduction Network selection criteria

■ Overview

2

Connection criteria and overviews are given in the following tables for network types and network components.

Twisted-pair network

Fiber optic network

Wireless link

Flexibility of the network topology

1)

1)

Cables for indoor area; trailing cable; marine cable; FastConnect cables

Cables for indoor and outdoor area; trailing cable; halogen-free cables

Failure of a subnet 2)

Failure of a subnet 2)

Network breaks down into 3) two subnets that function in isolation

Network breaks down into 3) two subnets that function in isolation

Suitability for high data rates

Networking between buildings

EMC

Simple cable laying

Range of cables for special applications

Effect of power failure

Effect of connection failure

Failure of a subnet 2)

up to 150 km: over 150 km observe signal runtime

1000 m per segment 5)

100 m

3000 m Multimode 2600 m Singlemode

30 m indoor per segment 100 m outdoor per segment

100 m

3000 m Multimode 2600 m Singlemode

100 m feeder cable to access point

yes

yes

Preparation on-site

without special tool; FastConnect system

with special tool and trained personnel

Integrated diagnostic support

LEDs; signal contact; SNMP network management; Web-based management, PROFINET diagnosis

LEDs; signal contact; SNMP network management; Web-based management, PROFINET diagnosis

LEDs; SNMP network management; Web-based management

Redundant network structures

Electrical ring or doubling of the infrastructure (linear bus, star, tree)

Optical ring or doubling of the infrastructure (linear bus, star, tree)

multiple coverage

5000 m

Max. distance between two netzwork nodes/access points

Max. connection cable length

Prepared cables

1) 2) 3) 4) 5)

4)

Suitable for 10 Mbit/s and 100 Mbit/s and 1000 Mbit/s Protection against subnet failure using redundant voltage supply By ring no consequence Dependent on the network components used Dependent on theantenna used

G_IK10_XX_10013

Max. network expansion

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Industrial Ethernet Introduction Network selection criteria

■ Overview (continued) Twisted-pair networks

Network topology

Transmission media

Device connection

Tools and accessories

Lightning converter

Fiber optic networks

Star, linear bus, ring, tree

Star, linear bus, ring, tree

ITP standard cable TP cord FastConnect cables

FO standard cable FO ground cable FO trailing cable

ITP standard cable ITP XP standard cable TP cord, TP XP cord TP converter cord via FC RJ45 Plug and FastConnect cables

FO standard cable FO ground cable FO trailing cable

9-pin ITP sub-D connector 15-pin ITP sub-D connector Outlet RJ45 FC stripping tool FC RJ45 Plug FC RJ45 Modular Outlet

BFOC connectors further components on request

Antennas RCoax cable

Not relevant since twisted-pair only used in the indoor area

Not applicable

Lightning protector

terminal connection via OMC

Manual for TP and fiber optic networks

Documentation

Wireless link

Wireless network

ITP standard cable ITP XP standard cable TP cord, TP XP cord TP converter cord over RJ45 Plug and FastConnect cables

Included in SCALANCE W scope of supply G_IK10_XX_10014

2

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Industrial Ethernet Passive network components Overview of Twisted Pair

■ Overview

■ Benefits • Comprehensive product range for flexible wiring in industry • Faster connection of data terminals thanks to safe stripping of the outer sheath and braided shield in one step • Easy connection technique (insulation-piercing contacts) for 4-core (Cat5) and 8-core (Cat6) Industrial Ethernet FC Twisted Pair installation cables • Easy assembly of both cable types with the preadjusted FC stripping tool • Reliable shield contacting and strain relief

Structured cabling • Structured cabling to ISO IEC 118011/EN 50173 describes the non-application-specific, tree-like cabling of building complexes for IT purposes. A site is subdivided into the following areas: - Primary area (connecting the buildings of a site) - Secondary area (connecting the floors of a building) - Tertiary area (IT connection of data terminals on a floor) The structured cabling that can be achieved with the Industrial Ethernet FastConnect System corresponds to the structure of the tertiary cabling in accordance with EN 50173 for Ethernet. FastConnect Twisted Pair (FC) • For structured cabling in the production hall, the FastConnect Twisted Pair cabling system is ideal. With the fast installation system for Industrial Ethernet, structured cabling from the office environment not only becomes industry compatible for installation in the production hall; • FastConnect cables can also be assembled extremely quickly and easily on site. The RJ45 cabling technique, an existing standard, is also available in an industry-standard version that supports structured cabling (patch cables, patch field, installation cables, connection socket, connecting cable). • With the IE FC RJ45 plug and FastConnect cables up to 100 m cable length can be achieved (requires less patch technology). ITP (Sub-D connection method) • For direct connection between stations and network components, the ITP Standard Cable is offered preassembled with Sub-D plugs as a rugged connection system. This allows cable lengths of up to 100 m to be achieved without the need for patches.

■ Application 10/100 Mbit/s

•

10/100/1000 Mbit/s

IE FC Cable 2x2 IE FC Cable 4x2

–

•

IE FC Outlet RJ45

• •

IE FC RJ45 Modular Outlet

–

IE FC RJ45 Plug

IE TP Cord

–

– –

• • 2)

• 1)

1) All TP Cord types with a Sub-D interface 2) IE TP Cord RJ45/RJ45 and IE TP Cord XP

■ Design The FastConnect system comprises: • Industrial Ethernet FastConnect cables specially designed for fast connection (UL and CAT5 PLUS certified) as FC Standard, FC Flexible, FC Trailing, FC Torsion and FC Marine Cable. • Easy stripping with the FastConnect Stripping Tool; the outer sheath and the braided shield are stripped accurately in one step • The prepared cable is connected in the FastConnect products using the insulation displacement method.

■ Integration

Patch cable, e.g. IE TP Cord

Terminal device, e.g. S7-300

A

C Patch panel, e. g. IE FC Outlet RJ45 IE FC RJ45 Modular Outlet

B Installation cable, e. g. FC Standard Cable 2 x 2 FC Standard Cable 4 x 2

Connection cable, e. g. IE TP Cord

Connection socket, e. g. IE FC Outlet RJ45 IE FC RJ45 Modular Outlet

A+C = 10 m A+B+C = 100 m

G_IK10_XX_10061

active distributor, e.g. SCALANCE X-400

Structured cabling to EN 50173

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2

Industrial Ethernet Passive network components Industrial Ethernet FastConnect

2

• The ideal solution for installation of IE FC RJ45 modular outlets to 8-core (4 x 2) Industrial Ethernet FC cables • Reliable shield attachment and strain relief are integrated • Mistakes are prevented thanks to color coding and the transparent contact cover • Integrated system of FC plug-in connectors and an extensive FC cable spectrum with appropriate UL approvals

■ Overview

■ Benefits

• With the FastConnect (FC) system for Industrial Ethernet, structured cabling from the office environment becomes industry-compatible for installation in the production hall. • Time-saving, error-free installation on-site • RJ45 cabling technology is used as the permanent standard • The ideal solution for installation of RJ45 connectors in the field area with 4-core (2 x 2) Industrial Ethernet FC cables

■ Application Industrial Ethernet FastConnect is a fast connection technique for easy assembly of 4-core and 8-core Industrial Ethernet FC cables.

After stripping the IE FC cable, it can be directly mounted either in the IE FC RJ45 Plug (4-core), the IE FC Outlet RJ45 (4-core) or the IE RJ45 Modular Outlet (8-core).

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• Comprehensive product range for flexible wiring in industry in accordance with the innovative Industrial Ethernet standard PROFINET (PROFINET Installation Guide 1)) • Faster connection of data terminals thanks to safe stripping of the outer sheath and braided shield in one step • Easy connection technique (insulation-piercing contacts) for 4-core (Cat5) and 8-core (Cat6) Industrial Ethernet FC Twisted Pair installation cables • Easy assembly of both cable types with the preadjusted FC stripping tool • Reliable shield contact and strain relief thanks to bolt-on cover • Excellent EMC shielding and deflection (metal housing) • Mistakes are prevented thanks to color coding and the transparent contact cover • RJ45 cabling technology is used as the permanent standard 1) Available as a download under www.profibus.com

Industrial Ethernet Passive network components Industrial Ethernet FastConnect

■ Design The complete system: • Industrial Ethernet FC installation cables designed for fast assembly; 4-core (2x2) Cat5e; 8-core (4 x 2) Cat6 certified, with appropriate UL approval, as: - IE FC Standard Cable - IE FC Flexible Cable - IE FC Trailing Cable - IE FC Torsion Cable • User-friendly stripping technique with FC Stripping Tool • FC RJ45 Plug immune to interference (10/100 Mbits/s). The rugged metal casing makes it an ideal solution for installing RJ45 plug-in connectors to 4-core IE FC cables at the field level • The prepared cable is connected in the Industrial Ethernet FC Outlet RJ45 (10/100 Mbit/s; 4-core) or IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s; 8-core) using insulation displacement

■ Function The FastConnect stripping technique supports fast and easy connection of the Industrial Ethernet FC cables • IE FC RJ45 Plug (10/100 Mbit/s) • IE FC Outlet RJ45 (10/100 Mbit/s) • IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s) The data terminals and network components are connected at the outlets over TP Cords. The Industrial Ethernet FastConnect cables are specially designed for use of the Industrial Ethernet FastConnect Stripping Tool, with which the outer casing and the woven shield can be stripped accurately in one step. The prepared cable is then connected using insulation displacement.

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2

Industrial Ethernet Passive network components IE FC RJ45 Plug

2

■ Overview

■ Benefits

• Ideal solution for installing RJ45 plug-in connectors in the field level • Time-saving, error-free installation using the FastConnect system • RJ45 plug-in connector is resistant to interference thanks to the rugged metal housing • Reliable shield attachment and strain relief are integrated • Mistakes are prevented thanks to color coding and the transparent contact cover • A compatible system of Industrial Ethernet FastConnect plug-in connectors and a comprehensive range of FastConnect cables with the appropriate UL approvals and PROFINET compatibility

■ Application The compact and rugged design of the plug-in connectors allow the FC RJ45 Plugs to be used in the industrial environment and in equipment from the office environment. • Implementation of direct device connections over distances of up to 100 m with Industrial Ethernet FC installation cable 2 x 2 without patching • Easy connection (insulation displacement contacts) for 4-core Twisted Pair installation cables (100 Mbit/s) without the need for special tools • Failsafe connection technique thanks to visible connection area as well as color-coded blade terminals • Industry-compatible design (rugged metal housing, no easily lost small parts) • Excellent EMC shielding and deflection (metal housing) • Integrated strain-relief for installation cables • Compatible to the EN 50173 (RJ45) • Additional strain and bending relief of plug-in connection possible by latching connector to device housing, e.g. for SCALANCE X, SCALANCE S, ET 200S.

Industrial Ethernet FastConnect RJ45 Plugs support quick and easy installation of the Industrial Ethernet FastConnect installation cables 2 x 2 (4-core Twisted Pair cables) in the field. The Industrial Ethernet FastConnect Stripping Tool for preparing the cable end (stripping the cable sleeve and shield in one action) supports easy handling and fast, error-free contacting of the cable at the plug-in connector. Installation is also possible under difficult working conditions because the plug-in connector does not have any small parts that can be lost. The new plug-in connectors enable point-to-point links to be implemented (100 Mbit/s) for Industrial Ethernet between two data terminals/network components up to 100 m without the need for patches.

■ Design Industrial Ethernet FC RJ45 Plugs are available in two designs: • With 180° (straight) cable outlet • With 90° (angled) cable outlet (for ET 200S). They are used for optimized connection of Industrial Ethernet FastConnect cables to data terminals and network components. The plug has a rugged, industry-compatible metal housing that provides optimum protection against faults for data communication. The 4 integrated insulation displacement contacts make contacting of the FC cable variants easy and prevent mistakes. After the stripped cable end has been inserted in the blade terminal that has been hinged open, it is pressed down for reliable contacting of the conductor. Thanks to their compactness, the plug-in connectors can be used on devices with individual sockets and on devices with multiple sockets (blocks).

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Industrial Ethernet Passive network components IE FC RJ45 Plug

■ Design (continued)

2

Data terminals with an additional bracket on the housing provide additional strain and bending relief for the plug-in connection.

■ Function

The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s Ethernet connections up to 100 m without the use of patches. Crossed cables can also be installed by swapping the transmit and receive pair in a plug.

When the housing is open, color markings on the contact cover make it easier to connect the cores to the blade terminals. The user can check that contact has been made correctly through the transparent plastic material of the contact cover.

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Industrial Ethernet Passive network components IE FC RJ45 Plug

2

■ Technical specifications

■ Ordering data (continued)

Interfaces • Connection of Industrial Ethernet FC cables • Connection of Industrial Ethernet RJ45 devices

4 x integrated insulation displacement contacts 1 x RJ45 plug

Data transmission rate

100 Mbit/s; Cat5e

Network expansion parameter • TP cable length

0 - 100 m; IE FC cables

Perm. ambient conditions • Operating temperature -20 °C to +70 °C • Transport/storage temperature -40 °C to +80 °C • Relative humidity during operation 500 MΩ km

> 500 MΩ km

> 500 MΩ km

Cable type (standard designation)

2YY (ST) CY 2x2x0.64/1.5-100 GN

2YY (ST) CY 2x2x0.75/1.5-100 LI GN

2YY (ST) CY 2x2x0.75/1.5-100 LI GN

Internal conductor diameter (copper)

0.64 mm, AWG22

0.75 mm, AWG22

0.75 mm, AWG22

Core insulation

PE Ø 1.5 mm

PE Ø 1.5 mm

PE Ø 1.5 mm

Inner sheath

PVC Ø 3.9 mm

PVC Ø 3.9 mm

PVC Ø 3.9 mm

Sheath

PVC Ø (6.5 ± 0.2) mm

PVC Ø (6.5 ± 0.2) mm

PVC Ø (6.5 ± 0.2) mm

Perm. ambient conditions • Operating temperature • Transport/storage temperature • Installation temperature

–40 ºC to +70 ºC –40 ºC to +70 ºC –20 ºC to +60 ºC

–10 ºC to +70 ºC –40 ºC to +70 ºC –20 ºC to +60 ºC

–10 ºC to +70 ºC –40 ºC to +70 ºC –20 ºC to +60 ºC

Permissible bending radius • Multiple bends • Single bend

15 x Ø 6xØ

15 x Ø 10 x Ø

15 x Ø 10 x Ø

Bending cycles

–

–

1 mill. 2)

Mechanical data

Permissible tensile force

≤ 150 N

≤ 150 N

≤ 150 N

Weight

approx. 67 kg/km

approx. 68 kg/km

approx. 68 kg/km

Halogen-free

No

No

Yes

Behavior in fire

Flame retardant acc. to UL 1685 (CSA FT 4)

Flame retardant acc. to UL 1685 (CSA FT 4)

Flame retardant acc. to UL 1685 (CSA FT 4)

Oil resistance

Limited resistance

Limited resistance

Limited resistance

UL listing / 300 V rating

Yes / CM/CMG/PLTC/Sun Res

Yes / CM/CMG/PLTC/Sun Res

Yes/ CMG / PLTC / Sun Res

UL style / 600 V rating

Yes

No

No

CCC certificate

not required

not required

not required

UV-resistant

Yes

Yes

Yes

Fast Connect cabling

Yes

Yes

Yes

Silicone-free

Yes

Yes

Yes

1) Electrical characteristics at 20 ºC, tests to DIN 0472 2) At a bending diameter of 200 mm

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2

Industrial Ethernet Passive network components IE FC Cable 2 x 2

2

■ Technical specifications (continued) Cable type 1)

IE FC Torsion Cable GP 2 x 2 (Type C)

IE FC Trailing Cable 2 x 2 (Type C)

IE FC Marine Cable 2 x 2 (Type B)

Applications

Applications with robots

Trailing cables

Marine and offshore applications 2)

Cable specification

Cat 5E

Cat 5E

Cat 5E

Electrical data (at 20 °C) Wave attenuation • at 10 MHz • at 100 MHz

6 dB/100 m 22 dB/100 m

6 dB/100 m 22 dB/100 m

6 dB/100 m 22 dB/100 m

Characteristic impedance • at 1-100 MHz

100 Ω ± 15 Ω

100 Ω ± 15 Ω

100 Ω ± 15 Ω

Near-end cross-talk attenuation • at 1-100 MHz

≥ 50 dB/100 m

≥ 50 dB/100 m

≥ 50 dB/100 m

Coupling resistance • at 10 MHz

≤ 10 mΩ/m

≤ 10 mΩ/m

≤ 10 mΩ/m

Loop resistance

≤ 120 Ω/km

≤ 120 Ω/km

≤ 120 Ω/km

Insulation resistance

> 500 MΩ km

> 500 MΩ km

> 500 MΩ km

Cable type (standard designation)

2Y (ST) C11Y 4 x 1 x 0.75/1.5 LI VZN

2YH (ST) C11Y 2 x 2 x 0.75/1.5-100 LI GN VZN FRNC

L-9YH (ST) CH 2 x 2 x 0.34/1.5-100 GN VZN FRNC

Internal conductor diameter (copper)

0.76 mm, AWG22

0.75 mm, AWG22

0.75 mm, AWG22

Core insulation

PE Ø 1.5 mm

PE Ø 1.5 mm

PP Ø 1.5 mm

Inner sheath

FRNC Ø 3.9 mm

FRNC Ø 3.9 mm

FRNC Ø 3.9 mm

Sheath

PUR Ø (6.7 ± 0.2) mm

PUR Ø (6.5 ± 0.2) mm

FRNC Ø (6.5 ± 0.4) mm

Perm. ambient conditions • Operating temperature • Transport/storage temperature • Installation temperature

–40 ºC to +80 ºC –50 ºC to +70 ºC –20 ºC to +60 ºC

–40 ºC to +70 ºC –50 ºC to +70 ºC –20 ºC to +60 ºC

–25 ºC to +70 ºC –40 ºC to +70 ºC 0 ºC to +50 ºC

Permissible bending radius • Multiple bends • Single bend

15 x Ø 5xØ

7.5 x Ø 3xØ

15 x Ø 6xØ

Bending cycles

– 3)

5 mill. 4)

–

Permissible tensile force

≤ 150 N

≤ 150 N

≤ 150 N

Weight

approx. 60 kg/km

approx. 63 kg/km

approx. 68 kg/km

Halogen-free

No

No

No

Behavior in fire

Flame-retardant acc. to IEC 60332-1

Flame-retardant acc. to IEC 60332-1

Flame-retardant acc. to IEC 60332-3-22

Oil resistance

Limited resistance

Limited resistance

Limited resistance

UL listing / 300 V rating

-

Yes / CMX

Yes / CM/CMG/PLTC/Sun Res

UL style / 600 V rating

No

No

No

CCC certificate

not required

not required

not required

UV-resistant

Yes

Yes

Yes

Fast Connect cabling

Yes

Yes

Yes

Silicone-free

Yes

Yes

Yes

Mechanical data

1) Electrical characteristics at 20 ºC, tests to DIN 0472 2) Marine approvals: - Germanischer Lloyd - Lloyds Register of Shipping - Bureau Veritas - Det Norske Veritas - ABS Europe LTD 3) Torsion-resistant cables for the following requirements: At least 5 million torsional movements along 1 m length of cable ±180° 4) At a bending diameter of 200 mm

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Industrial Ethernet Passive network components IE FC Cable 2 x 2

■ Ordering data

Order No.

IE FC Standard Cable GP 2 x 2 (Type A) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 840-2AH10

IE FC Flexible Cable GP 2 x 2 (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for occasional movement; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 870-2B

IE FC Trailing Cable GP 2 x 2 (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use in trailing cables; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 870-2D

IE FC Trailing Cable 2 x 2 (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90 for use in trailing cables; PROFINET-compatible; without UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 840-3AH10

IE FC Torsion Cable GP 2 x 2 (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use with robots; PROFINETcompatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 870-2F

IE FC Marine Cable 2 x 2 (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90; marine approval; max. quantity 1000 m, minimum order 20 m

6XV1 840-4AH10

Order No.

2

Accessories IE FC Blade Cassettes (5 mm) Replacement blade cassette for the Industrial Ethernet stripping tool; for use with IE FC RJ45 Plugs and IE FC RJ45 Modular Outlet, 5 units

6GK1 901-1GB01

IE FC RJ45 Plug 180 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 180° cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface • 1 pack = 1 items

6GK1 901-1BB10-2AA0

• 1 pack = 10 items

6GK1 901-1BB10-2AB0

• 1 pack = 50 items

6GK1 901-1BB10-2AE0

IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 90° cable outlet; for ET 200S • 1 pack = 1 items

6GK1 901-1BB20-2AA0

• 1 pack = 10 items

6GK1 901-1BB20-2AB0

• 1 pack = 50 items

6GK1 901-1BB20-2AE0

IE FC Outlet RJ45 For connection Industrial Ethernet FC cables and TP Cords; graded prices from 10 and 50 units

6GK1 901-1FC00-0AA0

Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET Manual Collection Electronic manuals for communication systems, communication protocols and communication products; on CD-ROM; German/English

6GK1 975-1AA00-3AA0

■ More information

Accessories IE FC stripping tool Preadjusted stripping tool for fast stripping of Industrial Ethernet FC cables

6GK1 901-1GA00

IE FC Blade Cassettes (12 mm) Replacement blade cassette for the Industrial Ethernet stripping tool; for use with IE FC Outlet RJ45, ELS TP40, 5 units

6GK1 901-1GB00

Installation instructions The bus cables are supplied by the meter with meter marks printed on them. FastConnect With the help of Industrial Ethernet FastConnect Stripping Tool, it is possible to strip the outer sheath and shield of Industrial Ethernet FastConnect cables 2 x 2 to the right length in one step. The IE Outlet RJ45 and the PROFINET-compatible plug-in connector IE FC RJ45 Plug 180/90 can be connected quickly and easily to the Industrial Ethernet FC cable 2 x 2. Cable routing During storage, transport and cable laying, keep both ends sealed with a shrink-on cap; comply with the permissible bending radii and tensile load.

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Industrial Ethernet Passive network components IE FC Cable 4 x 2

2

■ Overview

■ Benefits

• Time savings thanks to fast and easy mounting with FastConnect cables 4 x 2 on Industrial Ethernet FC RJ 45 Modular Outlet • Structure of an 8-core gigabit-capable cabling system • Thanks to the 8-core cabling it is now possible to implement 2 Industrial Ethernet connections for Fast Ethernet, but in future it will also be possible to upgrade to a Gigabit Ethernet connection • Network immune to interference thanks to integrated grounding concept

■ Application The 8-core cabling system of SIMATIC NET allows transmission rates of 10/100/1000 Mbit/s for Ethernet as for the service-independent cabling for office environments. This permits the transition from the 4-core Industrial Ethernet cabling system to the 8-core gigabit-capable cabling system. For the construction of Industrial Ethernet networks (8-core), two cable types are offered to suit the different types of application. • 8-core FastConnect installation cable for gigabit-capable cabling system • Easy stripping with the FastConnect Stripping Tool; the outer sheath and the braided shield are stripped accurately in one step • Connection to IE FC RJ45 Modular Outlet using insulation displacement method • Satisfies Category 6 (Cat6) of the international cabling standards ISO/IEC 11801 and EN 50173 • UL approval and China Compulsory Certificate (ccc) • Different variants for different applications - IE FC Standard Cable GP 4 x 2 - IE FC Flexible Cable GP 4 x 2 • Easy length measurement thanks to printed meter markings

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In general, the listed Industrial Ethernet FC cables IE FC Cable 4 x 2 must be used. For further information on network configuration, see the TP and fiber-optic network manual. UL approvals Two cable variants are offered with appropriate UL approvals for laying in cable bundles and cable racks according to the specifications of NEC (National Electrical Code) Article 800/725. CCC certificates (China Compulsory Certificate) All SIMATIC NET cables that start with the Order No. 6XV1 do not require CCC certificate (negative certification is available)

Industrial Ethernet Passive network components IE FC Cable 4 x 2

■ Design

■ Integration

The FastConnect (FC) Industrial Ethernet cables IE FC Cable 4 x 2 are designed with radial symmetry and therefore allow the use of the FC Stripping Tool The IE FC RJ45 Modular Outlet can then be connected quickly and easily using insulation displacement without the need for special tools. Cable types • IE FC Standard Cable GP 4 x 2: Standard bus cable with rigid cores specially designed for fast assembly with appropriate UL approvals (general purpose) for laying in cable bundles and on cable racks according to the specifications of the NEC (National Electrical Code) Article 800/725. • IE FC Flexible Cable GP 4 x 2: Flexible bus cable especially for occasional motion; stranded cores with appropriate UL approvals (general purpose) for laying in cable bundles and on cable racks according to the specifications of the NEC (National Electrical Code) Article 800/725. Product overview for IE FC Cable 4 x 2

SCALANCE X-400 S7-300

IE TP Cord IE FC RJ45 Modular Outlet Insert 1GE IE FC Standard Cable 4x2

IE FC RJ45 Modular Outlet Insert 2FE

2 x 100 Mbit/s Connection

ET 200S

IE FC RJ45 Modular Outlet Insert 2FE IE TP Cord

IE FC Standard Cable 4x2 1 x 1000 Mbit/s Connection

AWG 22 flexible laying

IE FC RJ45 Modular Outlet Insert 1GE

With UL approval, PVC sheath IE FC Standard Cable GP 4x2 6XV1 870-2E

•

–

IE FC Flexible Cable GP 4x2 6XV1 870-2H

–

•

PC G_IK10_XX_10086

System configuration with IE FC RJ45 Modular Outlet 100 Mbit/s and 1000 Mbit/s

SCALANCE X-400

24 V DC IE FC RJ45 Modular Outlet Power Insert

IE Hybrid cable connector

IE FC Standard Cable 4x2

SCALANCE W788-1PRO

G_IK10_XX_10087

AWG 22/1 rigid laying

2

System configuration with SCALANCE W

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Industrial Ethernet Passive network components IE FC Cable 4 x 2

2

■ Ordering data

Order No.

IE FC Standard Cable GP 4 x 2 8-core, shielded TP installation cable for connection to IE FC RJ45 Modular Outlet for universal applications; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 870-2E

IE FC Flexible Cable GP 4 x 2 8-core, shielded TP installation cable for connection to IE FC RJ45 Modular Outlet for occasional motion; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 870-2H

IE FC stripping tool Preadjusted stripping tool for fast stripping of Industrial Ethernet FC cables 4 x 2

6GK1 901-1GA00

IE FC Blade Cassettes (5 mm) Replacement blade cassette for the Industrial Ethernet stripping tool; for use with IE FC RJ45 Plugs and IE FC RJ45 Modular Outlet, 5 units

6GK1 901-1GB01

IE FC RJ45 Modular Outlet FastConnect RJ45 Outlet for Industrial Ethernet with interface for a replaceable insert; without the replaceable insert

6GK1 901-1BE00-0AA0

IE FC RJ45 Modular Outlet with Insert 2FE FastConnect RJ45 Outlet for Industrial Ethernet with a replaceable insert for 2 x 100 Mbit/s interface

6GK1 901-1BE00-0AA1

IE FC RJ45 Modular Outlet with insert 1GE FastConnect RJ45 Outlet for Industrial Ethernet with a replaceable insert for 1 x 1000 Mbit/s interface

6GK1 901-1BE00-0AA2

IE FC RJ45 modular outlet with power insert Fast Connect RJ45 outlet for Industrial Ethernet with a replaceable insert for 1 x 24 V DC and 1 x 100 Mbit/s interface

6GK1 901-1BE00-0AA3

IE FC RJ45 Modular Outlet Insert 2FE Replaceable insert for FC Modular Outlet Base; 2 x RJ45 for 2 x 100 Mbit/s interfaces; 1 pack = 4 items

6GK1 901-1BK00-0AA1

IE FC RJ45 Modular Outlet Insert 1GE Replaceable insert for FC Modular Outlet Base; 1 x RJ45 for 1 x 1000 Mbit/s interface; 1 pack = 4 items

6GK1 901-1BK00-0AA2

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Order No. Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

IE Manual Collection Electronic manuals for communication systems, communication protocols and communication products; on CD-ROM; German/English

6GK1 975-1AA00-3AA0

■ More information Installation instructions The bus cables are supplied by the meter with meter marks printed on them. FastConnect With the help of Industrial Ethernet FastConnect Stripping Tool, it is possible to strip the outer sheath and shield of Industrial Ethernet FastConnect cables 4 x 2 to the right length in one step. This allows the IE FC RJ45 Modular Outlet to be attached quickly and easily to the Industrial Ethernet FC Cable 4 x 2. Cable routing During storage, transport and cable laying, keep both ends sealed with a shrink-on cap; comply with the permissible bending radii and tensile load.

Industrial Ethernet Passive network components IE TP Cord

■ Overview

■ Benefits

2

• Easy connection of data terminals with an RJ45 connection to the Industrial Ethernet FC cabling system with interference immunity (10/100/1000 Mbit/s) • Fast, error-free start-up thanks to preassembled, factory-tested patch cables • Easy cable installation thanks to small cable diameter • Silicon-free, therefore suitable for use in the automotive industry (e.g. on paint shop conveyors) • Color-coded RJ45 plug to distinguish between twisted and untwisted cables - Twisted: RJ45 plug red on both sides - Not twisted: RJ45 plug green on both sides

• Patch cable, available as preassembled cables (max. length 10 m) • with 2 x 2 cores for 10/100 Mbit/s and 4 x 2 cores for 10/100/1000 Mbit/s Ethernet • Small cable diameter • Category 5e (2 x 2) and Cat 6 (4 x 2) of the international cabling standards ISO/IEC 11801 and EN 50173

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Industrial Ethernet Passive network components IE TP Cord

■ Application Network component

NC

S7-400 S7-300

Prepared IE TP cord

PC

Plug

Network component

Plug

Sub-D-9 RJ45

NC Sub-D-9 RJ45

Sub-D-15 RJ45

IE TP cord 9/RJ45 IE TP cord 9-45/RJ45 IE TP cord RJ45/15

Prepared crossed IE TP cord

IE TP XP cord 9/RJ45 IE TP XP cord 9-45/RJ45 IE TP XP cord 9/9

1)

NC Sub-D-9 RJ45

S7-400 S7-300

Plug

Network component

Plug

S7-400 S7-300

Prepared crossed IE TP cord

PC

Plug

Sub-D-15 RJ45

IE TP XP cord RJ45/15 IE ITP XP standard cable 15/15

1) If at least one network component with autocrossover function is used, prepared TP cords can also be used.

TP Cord can be used to directly connect individual components (10/100 Mbits/s)

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Sub-D-15 RJ45

Plug G_IK10_XX_10109

2

Industrial Ethernet Passive network components IE TP Cord

■ Application (continued)

2

Network component e.g. OSM

Plug

Plug

Sub-D-9 RJ45

IE FC Outlet RJ45

IE TP Cord 2x2

IE FC Cable 2x2

S7-400

IE TP Cord RJ45/15

Network component

Plug

Plug

Sub-D-9 RJ45

Sub-D-9 RJ45

IE FC Outlet RJ45

IE TP XP Cord 9/RJ45 IE TP XP Cord 9-45/RJ45

S7-300

Sub-D-15 RJ45

IE FC Cable 2x2

IE TP Cord 2x2

IE FC Standard Cable GP 2x2 (Type A) IE FC Flexible Cable GP 2x2 (Type B) IE FC Trailing Cable GP 2x2 (Type C) IE FC Torsion Cable GP 2x2 (Type C) IE FC Trailing Cable 2x2 (Type C) IE FC Marine Cable 2x2 (Type B)

IE TP XP Cord RJ45/15

IE FC Cable 2x2

IE TP Cord 9/RJ45 IE TP Cord 9-45/RJ45

S7-300

IE FC Outlet RJ45

IE TP Cord 2x2

1) If at least one network component with autocrossover function is used, prepared TP cords can also be used.

1)

PC

Sub-D-15 RJ45

IE TP Cord 2x2

IE FC Standard Cable GP 2x2 (Type A) IE FC Flexible Cable GP 2x2 (Type B) IE FC Trailing Cable GP 2x2 (Type C) IE FC Torsion Cable GP 2x2 (Type C) IE FC Trailing Cable 2x2 (Type C) IE FC Marine Cable 2x2 (Type B)

Plug

IE TP Cord RJ45/15 G_IK10_XX_10110

IE TP XP Cord 2x2

Plug

Sub-D-15 RJ45

IE TP Cord 2x2

IE FC Standard Cable GP 2x2 (Type A) IE FC Flexible Cable GP 2x2 (Type B) IE FC Trailing Cable GP 2x2 (Type C) IE FC Torsion Cable GP 2x2 (Type C) IE FC Trailing Cable 2x2 (Type C) IE FC Marine Cable 2x2 (Type B)

IE TP Cord 9/RJ45 IE TP Cord 9-45/RJ45

PC

TP Cord can be used for patch technology with IE FC Outlets RJ45 (10/100 Mbit/s)

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Industrial Ethernet Passive network components IE TP Cord

■ Application (continued)

Network components

Network components prepared IE TP Cord

e.g. SCALANCE X414-3E

e.g. SCALANCE X414-3E

G_IK10_XX_10092

IE TP Cord RJ45/RJ45 IE TP XP Cord RJ45/RJ45

TP Cord RJ45/RJ45 can be used to directly connect individual components (10/100/1000 Mbits/s)

SCALANCE X414-3E PC

IE FC RJ45 Modular Outlet

IE FC Cable 4x2

Insert 1GE

IE TP Cord RJ45/RJ45 IE TP XP Cord RJ45/RJ45

Insert 1GE

IE FC Standard Cable 4x2 IE FC Flexible Cable 4x2

IE TP Cord RJ45/RJ45 IE TP XP Cord RJ45/RJ45

G_IK10_XX_10091

2

TP Cord RJ45/RJ45 can be used for patch technology with IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s)

■ Design • 2 x 2 cores for 10/100 Mbit/s transmission rate; 4 x 2 cores for 10/100/1000 Mbit/s transmission rate • Two cores with two dummy elements twisted into a pair. • Each pair is encased in plastic film and shielded with a plastic-clad aluminum foil • Outer woven shield around all pairs comprising tinned copper wires • Plastic sheath (PVC) The IE TP Cord is available as a pre-assembled cable in the following variants: • IE TP Cord RJ45/RJ45 with 2 x RJ45 plugs • IE TP XP Cord RJ45/RJ45 with 2 x RJ45 plugs, send and receive cables are twisted. • IE TP Cord 9/RJ45 with one 9-pole Sub-D connector and one RJ45 connector • IE TP XP Cord 9/RJ45 with one RJ45 connector and one 9-pole Sub-D connector, send and receive cable are twisted • IE TP Cord 9-45/RJ45 with one RJ45 connector and one 9-pole Sub-D connector, 45° cable outlet

2/32

Siemens IK PI · 2005

• IE TP XP Cord 9-45/RJ45 with one RJ45 connector and one 9-pole Sub-D connector, 45° cable outlet; send and receive cable are twisted • IE TP XP Cord 9/9 with two 9-pole Sub-D connectors, send and receive cable are twisted. • IE TP Cord RJ45/15 with one RJ45 connector and one 15-pole Sub-D connector; this is used to directly connect data terminals with ITP interfaces to network components with an RJ45 interface. • IE TP XP Cord RJ45/15 with one RJ45 connector and one 15-pole Sub-D connector, twisted send and receive cable; used for direct connection of a data terminal with 15-pole Sub-D connector to a data terminal with RJ45 plug. • IE TP Converter Cord 15/RJ45 with a 15-pole Sub-D socket with slide locking and an RJ45 plug. A retaining clip clamps it in place. The IE TP Converter Cord 15/RJ45 2 x 2 is used to connect data terminals with an RJ45 interface to the ITP cabling system, e.g. over the ITP Standard 9/15 cable.

Industrial Ethernet Passive network components IE TP Cord

■ Function The flexibility of the cable ensures easy installation, for example in a control cabinet, or to connect equipment in a control room. The maximum length of an IE TP Cord is 10 m.

2

Adapter cables are used to connect devices with an ITP interface to devices with an RJ45 interface. The IE TP Converter Cord 15/RJ45 is used to convert an ITP interface of a data terminal to the RJ45 interface.

■ Technical specifications Cable type

IE TP Cord 2 x 2

IE TP Cord RJ45/RJ45

Electrical data (at 20 °C) Attenuation • at 10 MHz • at 100 MHz • at 300 MHz • at 600 MHz

≤ 9 dB/100 m ≤ 28.5 dB/100 m ≤ 49.5 dB/100 m 75 dB/100 m

-

Characteristic impedance • at 1–100 MHz • at 10–600 MHz

100 Ω ± 15 Ω 100 Ω ± 6 Ω

100 Ω ± 15 Ω 100 Ω ± 6 Ω

Near-end cross-talk attenuation • at 10 MHz • at 100 MHz • at 300 MHz • at 600 MHz

80 dB 72.5 dB 65 dB 61 dB

-

Coupling resistance • at 10 MHz

≤ 10 mΩ/m

-

Loop resistance

300 Ω/km

-

Cable type (standard designation)

LI 02YSCY 2x2x0.15/0.98 PIMF ICCS GN

-

Internal conductor diameter (copper)

0.5 mm stranded copper

-

Outer diameter

3.7 x 5.8 ± 0.2 mm

-

Core diameter (AWG26)

0.98 mm

-

Perm. ambient conditions • Operating temperature • Transport/storage temperature • Installation temperature

–40 °C to +70 °C –40 °C to +70 °C 0 °C to +50 °C

–40 °C to +70 °C –40 °C to +70 °C 0 °C to +50 °C

Permissible bending radius • Multiple bends • Single bend

≥ 90 mm ≥ 40 mm

≥ 90 mm ≥ 40 mm

Mechanical data

Weight

approx. 33 kg/km

approx. 33 kg/km

Halogen-free

No

No

Behavior in fire

Flame-retardant to DIN VDE 0472, Part 804, Test Type B

Flame-retardant to DIN VDE 0472, Part 804, Test Type B

Oil resistance

Conditionally resistant to greases and oils

Conditionally resistant to greases and oils

Silicone-free

Yes

Yes

Siemens IK PI · 2005

2/33

Industrial Ethernet Passive network components IE TP Cord

2

■ Ordering data

Order No.

IE TP Cord RJ45/RJ45 TP cable 4 x 2 with 2 RJ45 plugs • 0.5 m

6XV1 870-3QE50

•1m

6XV1 870-3QH10

•2m

Order No. IE TP XP Cord RJ45/15 Twisted TP cable 2 x 2 with one 15-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2SE50

6XV1 870-3QH20

•1m

6XV1 850-2SH10

•6m

6XV1 870-3QH60

•2m

6XV1 850-2SH20

• 10 m

6XV1 870-3QN10

•6m

6XV1 850-2SH60

• 10 m

6XV1 850-2SN10

IE TP Converter Cord 15/RJ45 TP connecting cable 2 x 2 for connecting data terminals with RJ45 interfaces to the ITP cabling system; with a 15-pole Sub-D socket with slide locking and an RJ45 connector. • 0.5 m

6XV1 850-2EE50

•1m

6XV1 850-2EH20

IE FC Outlet RJ45 For connection Industrial Ethernet FC cables and TP Cords; graded prices from 10 and 50 units

6GK1 901-1FC00-0AA0

IE TP XP Cord RJ45/RJ45 Twisted TP cable 4 x 2 with 2 RJ45 plugs • 0.5 m

6XV1 870-3RE50

•1m

6XV1 870-3RH10

•2m

6XV1 870-3RH20

•6m

6XV1 870-3RH60

• 10 m

6XV1 870-3RN10

IE TP Cord 9/RJ45 TP cable 2 x 2 with one 9-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2JE50

•1m

6XV1 850-2JH10

•2m

6XV1 850-2JH20

•6m

6XV1 850-2JH60

• 10 m

6XV1 850-2JN10

IE TP XP Cord 9/RJ45 Twisted TP cable 2 x 2 with one 9-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2ME50

•1m

6XV1 850-2MH10

•2m

6XV1 850-2MH20

•6m

6XV1 850-2MH60

• 10 m

6XV1 850-2MN10

IE TP Cord 9-45/RJ45 TP cable 2 x 2 with one RJ45 connector and one Sub-D connector with 45° cable outlet (not for OSM/ESM) •1m

6XV1 850-2NH10

IE TP XP Cord 9-45/RJ45 Twisted TP cable with one RJ45 connector and one Sub-D connector with 45° cable outlet (not for OSM/ESM) •1m

6XV1 850-2PH10

IE TP XP Cord 9/9 Twisted TP cable 2 x 2 for direct connection of two Industrial Ethernet components with an ITP interface with two 9-pole Sub-D connectors •1m

6XV1 850-2RH10

IE TP Cord RJ45/15 TP cable 2 x 2 with one 15-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2LE50

•1m

6XV1 850-2LH10

•2m

6XV1 850-2LH20

•6m

6XV1 850-2LH60

• 10 m

6XV1 850-2LN10

2/34

Siemens IK PI · 2005

IE FC RJ45 Modular Outlet FastConnect RJ45 Outlet for Industrial Ethernet with interface for a replaceable insert; • without replaceable insert

6GK1 901-1BE00-0AA0

• With 2FE insert; replaceable insert for 2 x 100 Mbit/s interfaces

6GK1 901-1BE00-0AA1

• With 1GE insert; replaceable insert for 1 x 1000 Mbit/s interfaces

6GK1 901-1BE00-0AA2

• with power insert; replaceable insert for 1 x 24 V DC and 1 x 100 Mbit/s interface

6GK1 901-1BE00-0AA3

Manual for IE TP and fiber-optic networks Paper version network architecture, components, configurations, mounting guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET Manual Collection Electronic manuals for communication systems, communication protocols and communication products

6GK1 975-1AA00-3AA0

■ More information Note: Additional components of the SIMATIC NET wiring range can be ordered from your local contact person. For technical advice contact: J. Hertlein, A&D SE PS Tel.: +49 (0) 911/750 44 65 Fax: +49 (0) 911/750 99 91 E-mail: [email protected]

Industrial Ethernet Passive network components IE FC Outlet RJ45

■ Overview

■ Benefits

2

• Easy connection of network components or data terminals to the Industrial Ethernet FC cabling system with interference immunity. • Time-saving, error-free installation thanks to FC cables and preassembled TP Cords (10/100 Mbit/s). • Resistant to interference thanks to rugged metal casing and flexible mounting possibilities (standard rail mounting, screw fixing) • Reliable shield contact and strain relief thanks to bolt-on cover • Preventing mistakes with the help of color markings

■ Application The IE FC Outlet RJ45 is used as a transition from the rugged Industrial Ethernet FC cables used in the industrial environment to prefabricated TP Cord cables (10/100 Mbit/s) using an RJ45 socket. By connecting several IE FC Outlet RJ45 devices in series, a patch field can be constructed with the required connection density (e.g. 16 outlets over 19“; width). • Easy installation of structured Twisted Pair cabling. • Extremely fast installation thanks to insulation displacement. • Rugged solid metal module certified to Category 5. • Reliable shield contact and strain relief thanks to bolt-on cover • Preventing mistakes with the help of color markings

■ Design The IE FC Outlet RJ45 has a rugged metal housing and satisfies Category 5 of the international cable standard ISO/IEC 11801 and EN 50173. It is suitable both for mounting on rails and wall mounting by means of four through holes. The Outlet RJ45 can also be mounted behind a metal plate with a cutout (e.g. in a control cabinet). The Outlet RJ45 has the following connections • 4 insulation-piercing contacts for connecting the Industrial Ethernet FC cable 2 x 2 (contacts are color coded) • RJ45 socket with dust protection cap for connecting different TP Cord cables (10/100 Mbit/s).

■ Function The Industrial Ethernet FC Outlet RJ45 is directly connected to the Industrial Ethernet FC cable 2 x 2.

Prefabricated RJ45 patch cables (10/100 Mbit/s) are available for the connection between the IE Outlet RJ45 and a network component or data terminal. Cabinet

Cabinet ESM TP80

Terminal device

ESM

IE TP Cord 2x2 Cabinet IE FC Outlet RJ45

IE FC Outlet RJ45 Terminal device

IE FC Standard Cable 2x2

G_IK10_XX_10112

IE FC Outlet RJ45 IE FC Standard Cable 2x2

System configuration with IE FC Outlet RJ45 Siemens IK PI · 2005

2/35

Industrial Ethernet Passive network components IE FC Outlet RJ45

■ Integration Building

Cabinet

Cabinet

S7-400 with CP 443-1 S7-300 with CP 343-1

IE FC Standard Cable 2x2

Cabinet

Building low EMC interferences

OSM OSM

OSM ITP62 PC with CP 1613 Switch SCALANCE X414-3E

LWL Building very strong EMC interferences e.g. by electrowelding

PG

IE TP Cord RJ45/RJ45 Server IE FC Outlet RJ45

Cabinet Cabinet

OSM ITP62

S7-400 with CP 443-1 IE FC Standard Cable 2x2

OSM OSM

IE TP Cord

IE FC Outlet RJ45

Cabinet

Workstation

IE TP Cord RJ45/RJ45

IE TP Cord

IE FC Standard Cable 2x2 IE TP Cord / IE FC Standard Cable 2x2 IE FC Standard Cable 2x2

Configuration example with ITP, TP and fiber-optic cabling

2/36

Siemens IK PI · 2005

S7-300 with CP 343-1

G_IK10_XX_10111

2

Industrial Ethernet Passive network components IE FC Outlet RJ45

■ Technical specifications Interfaces • Connection of data terminals, network components • Connection of Industrial Ethernet FC cables

■ Ordering data (continued)

4 insulation-piercing terminals for all IE Cables 2 x 2

IE TP XP Cord 9-45/RJ45 Twisted TP cable with one RJ45 connector and one Sub-D connector with 45° cable outlet (not for OSM/ESM)

Mounting

DIN rail or wall mounting

•1m

Perm. ambient conditions • Operating temperature • Storage/transport temperature

-25 °C to +70 °C -40 °C to +70 °C

Construction • Dimensions (W x H x D) in mm • Weight

31.7 x 107 x 30 300 g

IE TP XP Cord 9/9 Twisted TP cable 2 x 2 for direct connection of two Industrial Ethernet components with an ITP interface with two 9-pole Sub-D connectors

Degree of protection

IP20

Certification

complies with Category 5 of the international cabling standards ISO/IEC 11801 and EN 50173

UL listing

Yes

■ Ordering data IE FC Outlet RJ45 For connection Industrial Ethernet FC cables and TP Cords; graded prices from 10 and 50 units

RJ45 socket

Order No. 6GK1 901-1FC00-0AA0

6XV1 850-2JE50

•1m

6XV1 850-2JH10

•2m

6XV1 850-2JH20

• 10 m

6XV1 850-2JH60 6XV1 850-2JN10

IE TP XP Cord 9/RJ45 Twisted TP cable 2 x 2 with one 9-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2ME50

•1m

6XV1 850-2MH10

•2m

6XV1 850-2MH20

•6m

6XV1 850-2MH60

• 10 m

6XV1 850-2MN10

IE TP Cord 9-45/RJ45 TP cable 2 x 2 with one RJ45 connector and one Sub-D connector with 45° cable outlet (not for OSM/ESM) •1m

2

6XV1 850-2PH10

6XV1 850-2RH10

IE TP Cord RJ45/15 TP cable 2 x 2 with one 15-pole Sub-D connector and one RJ45 connector • 0.5 m

6XV1 850-2LE50

•1m

6XV1 850-2LH10

•2m

6XV1 850-2LH20

•6m

6XV1 850-2LH60

• 10 m

6XV1 850-2LN10

IE TP XP Cord RJ45/15 Twisted TP cable 2 x 2 with one 15-pole Sub-D connector and one RJ45 connector

IE TP Cord 9/RJ45 TP cable 2 x 2 with one 9-pole Sub-D connector and one RJ45 connector • 0.5 m

•6m

•1m

Order No.

6XV1 850-2NH10

• 0.5 m

6XV1 850-2SE50

•1m

6XV1 850-2SH10

•2m

6XV1 850-2SH20

•6m

6XV1 850-2SH60

• 10 m

6XV1 850-2SN10

IE TP Converter Cord 15/RJ45 TP connecting cable 2 x 2 for connecting data terminals with RJ45 interfaces to the ITP cabling system; with a 15-pole Sub-D socket with slide locking and an RJ45 connector. • 0.5 m

6XV1 850-2EE50

•1m

6XV1 850-2EH20

Manual for IE TP and fiber-optic networks Paper version network architecture, components, configurations, mounting guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET Manual Collection Electronic manuals for communication systems, communication protocols and communication products on CD-ROM German/English

6GK1 975-1AA00-3AA0

Siemens IK PI · 2005

2/37

Industrial Ethernet Passive network components IE FC RJ45 Modular Outlet

2

■ Overview

■ Application The 8-core cabling system of SIMATIC NET allows transmission rates of 10/100/1000 Mbit/s for Ethernet and for the service-independent cabling from this office environment. Thanks to the 8-core cabling it is now possible to implement 2 Industrial Ethernet connections for Fast Ethernet, but in future it will also be possible to upgrade to a Gigabit Ethernet connection. This implements the transition from 4-core Industrial Ethernet FastConnect TP cabling system to the 8-core Gigabit cabling system. The FC RJ45 modular outlet base module can optionally be equipped with three different replaceable inserts, as follows: • IE FC RJ45 Modular Outlet Insert 2FE with 2 x RJ45 sockets for 100 Mbit/s systems • IE FC RJ45 Modular Outlet Insert 1GE with 1 x RJ45 socket for 1000 Mbit/s systems • IE FC RJ45 Modular Outlet Power Insert for IWLAN system SCALANCE W with 1 x 24 V, 1 x RJ45 socket

• Simple connection technology (insulation displacement contacts) for 8-core Industrial Ethernet FC twisted pair installation cables (Cat6) • Safe connection technology thanks to visible connection area • Industry-standard design - robust metal housing - Dust covers • Wall and DIN rail mounting inside or outside control cubicles thanks to IP40 protection • Good electromagnetic shielding and conduction due to metal housing • Integral strain relief for 8-core installation cables • Replaceable inserts for - 2 x Fast Ethernet connection IE FC RJ45 modular outlet insert 2FE - 1 x Gigabit Ethernet connection IE FC RJ45 modular outlet insert 1GE - 1 x Fast Ethernet connection, 1 x DC 24 V connection IE FC RJ45 Modular Outlet Power Insert

By replacing the IE FC RJ45 modular outlet insert, it is possible to switch from network structures that are operated at transmission rates of 100 Mbit/s to structures with rates of 1000 Mbit/s. Replacement of the cabling is not necessary (permanent cabling). Like the 4-wire cabling system, the Gigabit cabling system with the IE FC RJ45 modular outlet also takes the conditions in the field of industrial automation into account. No special tools are required for the assembly; the same FC stripping tool is used as for the 4-wire system. 8-wire FC installations cables are used for the cabling (AWG 22): • IE FC standard cable 4 x 2; for rigid wiring as standard type • IE FC flexible cable 4 x 2; as flexible alternative for use in trailing cables

■ Design

■ Benefits

• Simple and fault-free assembly by means of integrated insulation displacement contacts with color coding • Time-saving and fault-free installation with 8-core Industrial Ethernet FC TP installation cables • Universal application through replaceable inserts (use for 10/100 Mbit/s interfaces, one 1000 Mbit/s interface or one 24 V DCvoltage supply and 100 Mbit/s interface) • Large temperature range (-20 °C to +70 °C) • Reliable shield contact and strain relief thanks to bolt-on cover • Security of investment, as 100 Mbit/s networks can be upgraded without difficulty to a 1000 Mbit/s network by replacing the insert

2/38

Thus it is possible not only to implement individual device connections, but also 100 Mbit/s dual connections.

Siemens IK PI · 2005

IE FC RJ45 Modular Outlet (base modules) • Robust metal housing, complies with Category 6 of the international cabling standards ISO/IEC 11801 and EN 50173 • Suitable both for DIN rail and wall mounting • Thanks to its high IP40 degree of protection, it can be mounted directly on site Ports: • 8 insulation displacement contacts for connection of the 8-core Industrial Ethernet FC installation cables • Interface for insertion of a replaceable insert with one or two RJ45 sockets or one RJ45 socket and one terminal for 24 V DC voltage supply (outlet insert, outlet power insert).

Industrial Ethernet Passive network components IE FC RJ45 Modular Outlet

■ Design (continued)

2

Mounting instructions

■ Function

When housing is opened, colored markings on the contact element simplify connection of the individual wires to the insulation displacement contacts.

SCALANCE X-400

IE FC Outlet RJ45 IE FC Outlet S7-400 IE FC Standard RJ45 Cable 2 x 2 100 Mbit/s Connection IE FC RJ45 Modular Outlet Insert 1GE

IE TP Cord PC

IE FC Standard Cable 4x2 1000 Mbit/s Connection IE FC RJ45 Modular Outlet Insert 1GE

G_IK10_XX_10085

The IE FC RJ45 Modular Outlet is connected directly to the 8-core Industrial Ethernet FC cables 4 x 2. Prefabricated RJ45 patch cables (TP cord) are available for the connection between outlet and network component or data terminal. These conform with Cat6 of the international cabling standards.

System configuration with IE FC RJ45 Modular Outlet and FC Outlet RJ45 Siemens IK PI · 2005

2/39

Industrial Ethernet Passive network components IE FC RJ45 Modular Outlet

■ Function (continued) SCALANCE X-400

SCALANCE X-400 S7-300

IE TP Cord IE FC RJ45 Modular Outlet Insert 1GE IE FC Standard Cable 4x2

IE FC RJ45 Modular Outlet Insert 2FE

ET 200S

24 V DC IE FC RJ45 Modular Outlet Power Insert

2 x 100 Mbit/s Connection

IE Hybrid cable connector

IE FC RJ45 Modular Outlet Insert 2FE IE TP Cord

IE FC Standard Cable 4x2

IE FC Standard Cable 4x2

1 x 1000 Mbit/s Connection IE FC RJ45 Modular Outlet Insert 1GE

System configuration with IE FC RJ45 Modular Outlet 100 Mbit/s and 1000 Mbit/s

2/40

Siemens IK PI · 2005

PC

SCALANCE W788-1PRO

G_IK10_XX_10086

System configuration with SCALANCE W-700

G_IK10_XX_10087

2

Industrial Ethernet Passive network components IE FC RJ45 Modular Outlet

■ Technical specifications

■ Ordering data

Interfaces • Connection of data terminals, network components - FC RJ45 Modular Outlet Insert 2FE - FC RJ45 Modular Outlet Insert 2FE - FC RJ45 Modular Outlet Power Insert

2 x RJ45 sockets (10/100 Mbit/s) 1 x RJ45 socket (10/100/1000 Mbit/s) 1 x RJ45 socket (10/100 Mbit/s) 1 x 24 V DC terminal

• Connection of Industrial Ethernet FC cables

8 integral insulation displacement contacts

Power supply • FC RJ45 Modular Outlet Power Insert

DC 19 V to DC 57 V

Mounting

DIN rail or wall mounting

Perm. ambient conditions • Operating temperature -20 °C ... +70 °C • Storage/transport temperature -40 °C ... +80 °C • Relative humidity during operation < 95% Construction • Dimensions (W x H x D) in mm • Weight

50 x 115.25 x 58.95 Approx. 450 g

Degree of protection

IP40

Certification

complies with Category 6 of the international cabling standards ISO/IEC 11801 and EN 50173

UL listing

Yes

Order No.

2

IE FC RJ45 Modular Outlet FastConnect RJ45 Outlet for Industrial Ethernet with interface for a replaceable insert; • without replaceable insert

6GK1 901-1BE00-0AA0

• With 2FE insert; replaceable insert for 2 x 100 Mbit/s interfaces

6GK1 901-1BE00-0AA1

• With 1GE insert; replaceable insert for 1 x 1000 Mbit/s interfaces

6GK1 901-1BE00-0AA2

• with power insert; replaceable insert for 1 x 24 V DC and 1 x 100 Mbit/s interface

6GK1 901-1BE00-0AA3

IE FC RJ45 Modular Outlet Insert 2FE Replaceable insert for FC Modular Outlet Base; 2 x RJ45 for 2 x 100 Mbit/s interfaces; 1 pack = 4 items

6GK1 901-1BK00-0AA1

IE FC RJ45 Modular Outlet Insert 1GE Replaceable insert for FC Modular Outlet Base; 1 x RJ45 for 1 x 1000 Mbit/s interface; 1 pack = 4 items for Industrial Ethernet; 1 item

6GK1 901-1BK00-0AA2

IE FC Standard Cable 4 x 2 8-core FastConnect cable (Cat6) for permanent wiring; sold by the meter

6XV1 870-2E

IE FC flexible cable 4 x 2 8-core FastConnect cable (Cat6) for flexible wiring; sold by the meter

6XV1 870-2H

IE TP Cord 8-core patch cable for connection between FC Modular Outlet base modules and data terminal; available in different lengths

see TP Cord

IE FC stripping tool Preadjusted stripping tool for fast stripping of Industrial Ethernet FC cables

6GK1 901-1GA00

Siemens IK PI · 2005

2/41

Industrial Ethernet Passive network components Industrial Twisted Pair - Cables/connectors

2

■ Overview

■ Design Industrial Twisted Pair cable • 2 x 2 cores. • Two cores with two dummy elements twisted into a pair. • Each pair is encased in plastic film and shielded with two aluminum-clad plastic films • Outer braided shield around all pairs made of tinned copper wire. • Plastic sheath (PVC).

Industrial Twisted Pair cable • For constructing Industrial Twisted Pair (ITP) networks • Double cable shield for industrial use • Easy to lay • Low-cost connection of data terminals • Exceeds Category 5 of the international cabling standards ISO/IEC 11801 and EN 50173 • Available as standard type and as halogen-free variant (FRNC) Industrial Twisted Pair connector • Connector is assembled on site with screw terminals without the need for special tools • Data transfer is noise resistant thanks to - Rugged metal connector - System-wide grounding concept • Fast, error-free installation using factory-tested preassembled cables.

■ Benefits

Data transfer is noise resistant thanks to • double shielding with plastic and braided shield • system-wide grounding concept • silicon-free, therefore suitable for use in the automotive industry (e.g. on paint shop conveyors) • available as standard and hologen-free variant

The ITP Cable is available as a pre-assembled cable in the following variants: • ITP Cable 9/15 with a 9-pole and a 15-pole connector. It is used to directly connect data terminals with an ITP interface to Industrial Ethernet network components with an ITP interface. • ITP XP Standard Cable 9/9 with two 9-pole connectors. It is twisted and used to directly connect two Industrial Ethernet network components with ITP interfaces. • ITP XP Standard Cable 15/15 with two 15-pole connectors. It is twisted and used to directly connect two data terminals with ITP interfaces. Network components

Data terminal

Network components

ITP XP 9/9

ITP 9/15

Data terminal

ITP 9/15

ITP XP 15/15

Possible applications for pre-assembled ITP cables

Industrial Twisted Pair connector (9-pole) • Metal Sub-D connector • Vertical outgoing cable • For connecting the 2 x 2-core installation cable to OSM or ESM • Easy assembly using a screwdriver. Industrial Twisted Pair connector (15-pole) • Metal Sub-D connector • Variable cable outlet • For connecting the 2 x 2-core installation cable to a data terminal • Internal plug-in jumper for automatic switchover from AUI to Twisted Pair operation in SIMATIC NET CPs with integrated Twisted Pair transceiver • Easy assembly using a screwdriver.

■ Function • With their double, particularly dense shield, the industrial twisted pair cables are especially suitable for installation in industrial environments subject to electromagnetic interference, e.g. for linking control cabinets. • An integrated grounding concept can be implemented through the outer shield. • The ITP cable is flame retardant and has a copolymer outer casing FRNC (Flame Retardant Non Corrosive) • The cables considerably exceed Category 5 of the international cabling standard. They can be implemented for up to 300 MHz and are suitable for Fast Ethernet with 100 Mbit/s.

2/42

Siemens IK PI · 2005

Industrial Ethernet Passive network components Industrial Twisted Pair - Cables/connectors

■ Technical specifications

■ Ordering data ITP Standard and FRNC Cable

Electrical data (at 20 °C) Attenuation • at 10 MHz • at 100 MHz • at 300 MHz

≤ 5.7 dB / 100 m ≤ 18.0 dB / 100 m ≤ 31.0 dB / 100 m

Characteristic impedance • at 1-100 MHz • at 100-300 MHz

100 Ω +/- 15% 100 Ω +45% / -30%

Near-end cross-talk attenuation • at 1-100 MHz • at 1-300 MHz

≥ 80 dB/100 m ≥ 80 dB/100 m

Coupling resistance • at 10 MHz

≤ 2 m Ω /100 m

Operating voltage

≤ 160 V

Mechanical data Cable type (standard designation) • Standard • FRNC Internal conductor diameter (copper)

J-02YSCY 2 x 2 x 0.64/1.5 PIMF F J-02YSCH 2 x 2 x 0.64/1.5 PIMF F GN FRNC 0.64 mm

ITP Standard Cable for Industrial Ethernet non-assembled, sold by the meter, 2 x 2-pole, without connector for connecting a data terminal; for customer assembly with connectors or for the connection between the patch field and the outlet

Order No.

ITP Standard Cable 9/15 ITP installation cable for direct connection of data terminals with ITP interface to Industrial Ethernet network components with ITP interface; with one 9-pole and one 15-pole Sub-D connector •2m

6XV1 850-0BH20

•5m

6XV1 850-0BH50

•8m

6XV1 850-0BH80

• 12 m

6XV1 850-0BN12

• 15 m

6XV1 850-0BN15

• 20 m

6XV1 850-0BN20

• 30 m

6XV1 850-0BN30

• 40 m

6XV1 850-0BN40 6XV1 850-0BN50

Outer diameter

approx. 6.0 x 9.2 mm

• 50 m

Core cross-section acc. to AWG 22

0.64 mm

• 60 m

6XV1 850-0BN60

Resistance (CV Ω/100 m) acc. to AWG 22

5,3

• 70 m

6XV1 850-0BN70

• 80 m

6XV1 850-0BN80

• 90 m

6XV1 850-0BN88

• 100 m

6XV1 850-0BT10

Perm. ambient conditions • Operating temperature • Transport/storage temperature • Installation temperature

-40 °C to +80 °C -40 °C to +80 °C -25 °C to +80 °C

Permissible bending radius • under tension during laying • when installed without tension

Approx. 48 mm Approx. 33 mm

Permissible tensile force

80 N

Cu number

46 kg/km

Shielding

coated plastic sheet braid: tinned copper wires, 0.20 mm Ø approx. 90 % cover

Weight • Standard • FRNC Halogen-free • Standard • FRNC Behavior in fire • Standard

• FRNC

Oil resistance • Standard • FRNC Silicone-free

approx. 90 kg/km approx. 98 kg/km No Yes flame-retardant to VDE 0482-265-2-1 IEC 60332-1 flame-retardant to VDE 0482-266-2-4 IEC 60332-3-24

2

6XV1 850-0AH10

ITP XP Standard Cable 9/9 twisted ITP installation cable for direct connection of two Industrial Ethernet components with an ITP interface with two 9-pole Sub-D connectors •2m

6XV1 850-0CH20

•5m

6XV1 850-0CH50

•8m

6XV1 850-0CH80

• 12 m

6XV1 850-0CN12

• 15 m

6XV1 850-0CN15

• 20 m

6XV1 850-0CN20

• 30 m

6XV1 850-0CN30

• 40 m

6XV1 850-0CN40

• 50 m

6XV1 850-0CN50

• 60 m

6XV1 850-0CN60

• 70 m

6XV1 850-0CN70

• 80 m

6XV1 850-0CN80

• 90 m

6XV1 850-0CN88

• 100 m

6XV1 850-0CT10

limited resistance to mineral oils and grease limited resistance to mineral oils and grease Yes

Siemens IK PI · 2005

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Industrial Ethernet Passive network components Industrial Twisted Pair - Cables/connectors

2

■ Ordering data (continued)

Order No.

Installation instructions

ITP XP Standard Cable 15/15 twisted ITP installation cable for direct connection of two data terminals with an ITP interface with two 15-pole Sub-D connectors

The installation cable is either supplied by the meter or with preassembled connectors. It can be used to connect a single data terminal or two active network components (OSM/ESM).

•2m

6XV1 850-0DH20

•6m

6XV1 850-0DH60

• 10 m

6XV1 850-0DN10

ITP FRNC Cable für Industrial Ethernet non-assembled, halogen-free, sold by the meter, 2 x 2-pole, without connect or for connecting a data terminal; for customer assembly with connectors or for the connection between the patch field and the outlet

6XV1 851-0AH10

The ITP cables can also be ordered by the meter for on site assembly. 9-pole and 15-pole ITP connectors for assembly without special tools are available for this purpose. The maximum cable length of a laid ITP Standard Cable is 100 m if connected directly.

ITP installation cable for direct connection of data terminals with ITP interface to Industrial Ethernet network components with ITP interface; with one 9-pole and one 15-pole Sub-D connector

ITP cables are intended only for use inside buildings.

•2m

6XV1 851-1AH20

•5m

6XV1 851-1AH50

•8m

6XV1 851-1AH80

• 12 m

6XV1 851-1AN12

• 15 m

6XV1 851-1AN15

• 20 m

6XV1 851-1AN20

• 30 m

6XV1 851-1AN30

ITP connector ITP connector for Industrial Ethernet, 9-pole for connection to OLM/ELM and OSM/ESM

6GK1 901-0CA00-0AA0

ITP connector for Industrial Ethernet, 15-pole for connection to data terminal with ITP interface

6GK1 901-0CA01-0AA0

Manual for TP and fiber-optic networks Paper version network architecture, components, configurations, mounting guidelines 1) • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET Manual Collection Electronic manuals for communication systems, communication protocols and communication products on CD-ROM German/English

6GK1 975-1AA00-3AA0

1) Additional language variants and manuals can be found with the various products under http:// www.siemens.de/automation/csi/net

Siemens IK PI · 2005

On the network component side, 9-pole metal Sub-D connectors are used, and on the device side, 15-pole connectors are used. The 15-pole connectors contain a special plug-in jumper which can be used by modules with integrated twisted pair transceiver to switch from AUI to twisted pair operation. Preassembled cables are used to connect data terminals directly to an active network component or for cascading active network components.

ITP FRNC Cable 9/15

2/44

■ More information

Note: Additional components of the SIMATIC NET wiring range can be ordered from your local contact person. For technical advice contact: J. Hertlein, A&D SE PS Tel.: +49 (0) 911/750 44 65 Fax.: +49 (0) 911/750 99 91 E-mail: [email protected] Note: Additional installation instructions can be found in the manual for ITP and fiber-optic-networks.

Industrial Ethernet Passive network components Overview of fiber-optic cables

■ Overview

■ Application

• Optical signal transmission • No radiation along the cable • Unaffected by external noise fields • No grounding problems • Electrical isolation • Low weight • Easy routing

A fiber-optic cable serves to transmit signals by means of electromagnetic waves in the area of optical frequencies. The light beam is guided in the conductor and around bends by total reflection at the transition from the core to the fiber sheath, which has a lower refractive index than that of the core. The fiber-optic cable has a protective outer coating. The term fiber-optic cable is also often abbreviated to FOC.

■ Design Sheath materials

Protective enclosure

Fiber sheath

250 m

G_IK10_XX_50195

ø 62,5 125

The fiber-optic cables are offered for Industrial Ethernet with glass fibers: • Glass fiber-optic cable; duplex cable for fiber-optic networks indoors and outdoors

Fiber core

Material

Polyethylen

Polyvinylchlorid

Polyurethan

High-polymeric (flame-retardant/non-corrosive)

Abbreviation

PE

PVC

PUR

FRNC Olefin/EVA

FRNC PUR

Short code

2Y

Y

11Y

H

11Y

Operating temperature range (°C)

-40 to +70

-20 to +70

-50 to +80

-25 to +90

-40 to +80

Halogen-free

Yes

No

No

Yes

Yes

Behavior in fire

Inflammable

Self-extinguishing

Self-extinguishing

Self-extinguishing

Self-extinguishing

Oxygen index LOI (%)

17

21-32

30

36

26

Smoke density

Good

Bad

Bad

Good

Average

• UV radiation

Average to good

Average

Average to good

Average

Average to good

• Oil (ASTM No. Oil 2)

Good

Average

Good

Bad

Good

• Water

Good

Good

Average

Good

Good

Abrasion resistance

Good

Average

Extremely good

Good

Good

Mechanical stability

Good

Average

Good

Good

Good

Chemical stability

Average to good

Bad

Average

Average

Average

Resistant to:

General characteristics of sheath materials for cables Assessment: Extremely good/ good: Suitable Average: Suitable depending on the application Bad: Not suitable

Siemens IK PI · 2005

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2

Industrial Ethernet Passive network components Glass FOC Fiber-optic cables for the following application areas indoors and outdoors • For routing above ground • For installation inside buildings. Sold by the meter and in fixed lengths, pre-assembled with 4 BFOC connectors. Fiber-optic trailing cable Fiber-optic cables for the special application of forced motion control, such as in continuously moving machine parts (in trailing cables) indoors and outdoors. Two cable variants are available for this application: • FO Trailing Cable; Cable for high mechanical stress, PUR outer sheath, no UL approval • FO Trailing Cable GP (general purpose); cable for low mechanical stress, PVC outer sheath, with UL approval Sold by the meter and in fixed lengths, pre-assembled with 4 BFOC connectors.

■ Design • Used for the optical Industrial Ethernet and PROFIBUS networks • Rugged design for industrial applications indoors and outdoors • Halogen-free design for installation inside buildings • Trailing cable for the special application of forced motion control • High immunity to noise thanks to insensitivity to electro-magnetic fields • Available preassembled • Extensive approvals (UL)

■ Benefits

The following cable types are available in two variants, 50/125 µm and 62.5/125 µm: • 100Base FX; 62.5/125 µm fiber, 3,000 m • 100Base FX; 50/125 µm fiber, 3,000 m • 1000Base SX; 50/125 µm fiber, 750 m • 1000Base LX; 50/125 µm fiber, 2,000 m In the respective applications, the maximum cable lengths must be taken into account. Cable types

50/125 µm

FO Standard Cable FO Trailing Cable FO Trailing Cable GP

• Easy routing with - Pre-assembled cables - No grounding problems - Very light fiber-optic cable • Tap-proof due to lack of radiation from the cable • Silicon-free; therefore suitable for use in the automotive industry (e.g. on paint shop conveyors)

FO Ground Cable

• • • •

Fiber Optic Standard Cable

–

INDOOR Fiber Optic Indoor Cable

–

Flexible Fiber Optic Trailing Cable

–

SIENOPYR marine duplex fiberoptic cable

–

62,5/125 µm – – – –

• • • •

■ Application Marine duplex fiber-optic cable SIENOPYR Halogen-free, non-crush, flame-retardant, marine-approved fiber-optic cable for permanent installation on ships and on offshore platforms indoors and on open deck. Sold by the meter. Fiber-optic indoor cable

Outer sheath

Supporting elements

Kevlar fiber

Halogen-free fiber-optic cable, non-crush, flame-retardant, for installation inside buildings (e.g. in production halls and in building automation). Supplied in fixed lengths, pre-assembled with 4 BFOC connectors.

Core sheath Glass fiber

2/46

Siemens IK PI · 2005

G_IK PI_XX_10024

2

Fiber-optic standard cable

■ Overview

Industrial Ethernet Passive network components Glass FOC

■ Technical specifications

2

Cable type

FO Standard Cable

FO Ground Cable

Applications

Universal cable for installation indoors and outdoors

Waterproof cable (lengthwise and sideways) for use outdoors with non-metallic protection against rodents for laying into the ground.

Cable type (standard designation)

AT-W(ZN)YY 2x1G50/125

AT-WQ(ZN)Y(ZN)B2Y 2G50/125

Fiber type

Multimode graded-index fiber 50/125 mm

Multimode graded-index fiber 50/125 mm

• at 850 nm

≤ 2.7 dB/km

≤ 2.7 dB/km

• at 1300 nm

≤ 0.7 dB/km

≤ 0.7 dB/km

• at 850 nm

≥ 600 MHz *km

≥ 600 MHz *km

• at 1300 nm

≥ 1200 MHz *km

≥ 1200 MHz *km

Number of fibers

2

2

Cable design

dividable

dividable

Core type

Hollow core, filled

Hollow core, filled

• Basic element

PVC, orange/black

PVC, orange/black

• Strain relief

Aramid fiber

Aramid fiber

• Outer sheath/color of cable

PVC, green

PE, black

• Dimensions of basic element

2.9 mm Ø

2.9 mm Ø

• Cable dimensions

4.5 x 7.4 mm

10.5 mm

• Cable weight

Approx. 40 kg/km

Approx. 90 kg/km

• Permissible tensile force

≤ 500 N

≤ 800 N

• Bending radius

70 mm

160 mm

• Bending cycles

–

–

• Resistant to lateral force

300 N/cm

300 N/cm

• Impact resistant (starting energy/number/hammer Ø)

–

–

• Routing and installation temperature

–5 ºC to +50 ºC

–5 ºC to +50 ºC

• Operating temperature

–25 ºC to +80 ºC

–25 ºC to +70 ºC

• Storage temperature

–25 ºC to +80 ºC

–25 ºC to +70 ºC

Behavior in fire

–

–

Halogen-free

–

Yes

No silicone

Yes

Yes

Resistance to mineral oils and grease

Limited resistance

Highly resistant

UL/CSA approvals

OFNG, UL1651 FT4/IEEE1202

–

UV-resistant

Yes

Yes

Rodent protection

–

Yes

• 1000BaseSX

750 m

750 m

• 1000BaseLX

2,000 m

2,000 m

Type of supply

Attenuation

Modal bandwidth

Materials

Mechanical characteristics

Perm. ambient conditions

Gigabit length

Siemens IK PI · 2005

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Industrial Ethernet Passive network components Glass FOC

2

■ Technical specifications (continued) Cable type

FO Trailing Cable

FO Trailing Cable GP

Applications

Cable for use in cable carriers for high mechanical loading, PUR outer sheath, no UL approval

Cable for use in cable carriers for low mechanical loading, PVC outer sheath, UL approval

Cable type (standard designation)

AT-W(ZN)Y(ZN)11Y 2G50/125

AT-W(ZN)Y(ZN)Y 2G50/125

Fiber type

Multimode graded-index fiber 50/125 mm

Multimode graded-index fiber 50/125 mm

• at 850 nm

≤ 2.7 dB/km

≤ 2.7 dB/km

• at 1300 nm

≤ 0.7 dB/km

≤ 0.7 dB/km

• at 850 nm

≥ 600 MHz *km

≥ 600 MHz *km

• at 1300 nm

≥ 1200 MHz *km

≥ 1200 MHz *km

Number of fibers

2

2

Cable design

dividable

dividable

Core type

Hollow core, filled

Hollow core, filled

• Basic element

PVC, orange/black

PVC, orange/black

• Strain relief

Aramid fiber

Aramid fiber

• Outer sheath/color of cable

PUR, green

PVC, green

• Dimensions of basic element

2.9 mm Ø

2.9 mm Ø

• Cable dimensions

10.5 mm

10.5 mm

• Cable weight

Approx. 90 kg/km

Approx. 90 kg/km

• Permissible tensile force

≤ 800 N

≤ 800 N

• Bending radius

200 mm

200 mm

• Bending cycles

5.000.000

1.000.000

• Resistant to lateral force

300 N/cm

300 N/cm

• Impact resistant (starting energy/number/hammer Ø)

–

–

• Routing and installation temperature

–5 ºC to +50 ºC

–5 ºC to +50 ºC

• Operating temperature

–25 ºC to +80 ºC

–25 ºC to +80 ºC

• Storage temperature

–25 ºC to +80 ºC

–25 ºC to +80 ºC

Behavior in fire

–

–

Halogen-free

–

–

No silicone

Yes

Yes

Resistance to mineral oils and grease

Highly resistant

Limited resistance

UL/CSA approvals

–

OFNG, UL1651 FT4/IEEE1202

UV-resistant

Yes

Yes

Rodent protection

–

–

• 1000BaseSX

750 m

750 m

• 1000BaseLX

2,000 m

2,000 m

Type of supply

Attenuation

Modal bandwidth

Materials

Mechanical characteristics

Perm. ambient conditions

Gigabit length

2/48

Siemens IK PI · 2005

Industrial Ethernet Passive network components Glass FOC

■ Technical specifications (continued)

2

Cable type

INDOOR Fiber Optic Indoor cable

Fiber Optic Standard cable

Applications

Non-crush, halogen-free and fire-retardant cable for indoor installation

Universal cable for installation indoors and outdoors

Type of supply

Sold by the meter, pre-assembled with 4 BFOC connectors

Sold by the meter, pre-assembled with 4 BFOC connectors

Cable type (standard designation)

T-VHH 2G62.5/125 3.2B200+0.9F600 F TB3 OR FRNC

AT-VYY 2G62,5/125 3.1B200 + 0.8F600 F

Fiber type

Multimode graded-index fiber 62.5/125 mm

Multimode graded-index fiber 62.5/125 mm

Attenuation at 850 nm Attenuation at 1300 nm

≤ 3.5 dB/km ≤ 1.0 dB/km

≤ 3.1 dB/km ≤ 0.8 dB/km

Modal bandwidth at 850 nm Modal bandwidth at 1300 nm

≥ 200 MHz *km ≥ 500 MHz *km

≥ 200 MHz *km ≥ 600 MHz *km

Number of fibers

2

2

Cable design

Segmentable inner conductor

Segmentable outer conductor

Core type

Fixed core

Compact core

Materials • Basic element • Strain relief • Outer sheath/color of cable

Copolymer, gray (FRNC) Aramid fiber Copolymer, light orange (FRNC)

PVC, gray Kevlar fiber and impregnated glass fiber PVC, black

(2.9 ± 0.1) mm Ø (3.9 × 6.6) ± 0.2 mm Approx. 27 kg/km ≤ 800 N (temporary) ≥ 50 mm (when routing) ≥ 30 mm (during operation) only on the flat side 10.000 N/10 cm (temporary)1) 2.000 N/10 cm (continuous)2) 1.5 Nm/20 impacts/12.5 mm

(3.5 ± 0.2) mm Ø (6.3 × 9.8) ± 0.4 mm Approx. 74 kg/km ≤ 500 N (temporary) ≥ 100 mm only on the flat side

–5 ºC to +50 ºC

–5 ºC to +50 ºC

–20 ºC to +60 ºC –25 ºC to +70 ºC

–20 ºC to +60 ºC –25 ºC to +70 ºC

Behavior in fire

Flame-retardant to IEC 60332-1 acc. to VDE 0482-265-2-1

Flame-retardant to IEC 60332-3 acc. to VDE 0482-266-2-4

Halogen-free

Yes

–

No silicone

Yes

Yes

Resistance to mineral oils and grease

–

–

UL approval

–

–

UV-resistant

–

–

Rodent protection

–

Yes

• 1000BaseSX

–

–

• 1000BaseLX

–

–

Mechanical characteristics • Dimensions of basic element • Cable dimensions • Cable weight • Permissible tensile force • Bending radius • Resistant to lateral force • Impact resistant (starting energy/number/hammer Ø) Perm. ambient conditions • Routing and installation temperature • Operating temperature • Storage temperature

– –

Gigabit length

1) Attenuation change reversible max. 0.3 dB 2) Attenuation change reversible max. 0.1 dB

Siemens IK PI · 2005

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Industrial Ethernet Passive network components Glass FOC

2

■ Technical specifications (continued) Cable type

Flexible Fiber Optic Trailing cable

SIENOPYR Marine duplex fiber-optic cable 3)

Applications

Flexible cable for routing in cable carriers indoors and outdoors

Fixed routing on ships and on offshore platforms in any room and on open deck; marine approval

Type of supply

Sold by the meter, pre-assembled with 4 BFOC connectors

Sold by the meter

Cable type (standard designation)

AT-W11Y (ZN) 11Y 2G62.5/125 3.1B200 + 0.8F600 F

MI-VHH 2G 62.5/125 3.1B200 + 0.8F600 + 2 x 1CU

Fiber type

Multimode gradient fiber 62.5/125 mm

Multimode gradient fiber 62.5/125 mm

Attenuation at 850 nm Attenuation at 1300 nm

≤ 3.1 dB/km ≤ 0.8 dB/km

≤ 3.1 dB/km ≤ 0.8 dB/km

Modal bandwidth at 850 nm Modal bandwidth at 1300 nm

≥ 200 MHz *km ≥ 600 MHz *km

≥ 200 MHz *km ≥ 600 MHz *km

Number of fibers

2

2

Cable design

Segmentable outer conductor

Segmentable outer conductor

Core type

Hollow core, filled

Full core

• Basic element

PUR, black

Polyolefin

• Strain relief

Aramid fiber, also GFP central element

Aramid fiber

• Outer sheath/color of cable

PUR, black

SHF1 mixture, black

• Dimensions of basic element

(3.5 ± 0.2) mm Ø

(2.9 ± 0.2) mm Ø

• Cable dimensions

13.4 ± 0.4 mm (external diameter)

13.3 ± 0.5 mm

• Cable weight

Approx. 135 kg/km

Approx. 220 kg/km

• Permissible tensile force

≤ 2000 N (temporary) ≤ 1000 N (continuous)

≤ 500 N (temporary) ≤ 250 N (continuous)

• Bending radius

≥ 150 mm min. 100,000 bending cycles

133 mm (once) 266 mm (more than once)

• Routing and installation temperature

–5 ºC to +50 ºC

–10 ºC to +50 ºC

• Operating temperature

–30 ºC to +60 ºC

–40 ºC to +80 ºC 1) –40 ºC to +70 ºC 2)

Materials

Mechanical characteristics

Perm. ambient conditions

• Storage temperature

–30 ºC to +70 ºC

–40 ºC to +80 ºC

Behavior in fire

–

flame-retardant acc. to IEC 60332-3 Cat A

Halogen-free

–

Yes

Silicone-free

Yes

Yes

Resistance to mineral oils and grease

–

–

UL approval

–

–

UV-resistant

Yes

–

Rodent protection

–

–

• 1000BaseSX

–

–

• 1000BaseLX

–

–

Gigabit length

1) With copper cores and no load 2) With copper cores and maximum load (6 A) 3) Marine approval - Lloyd Register of Shipping - Germanischer Lloyd - Registro Staliano Navale - Bureau Veritas

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Siemens IK PI · 2005

Industrial Ethernet Passive network components Glass FOC

■ Ordering data FO Standard Cable 50/125 Sold by the meter; max. quantity 3000 m; minimum order 20 m; Preferred lengths 1) pre-assembled with 4 SC connectors

Order No. 2)

Order No.

•3m

Available soon

INDOOR FIBER OPTIC CABLE (62.5/125), segmentable 2) Sold by the meter; max. quantity 2000 m; minimum order 20 m Preferred lengths; pre-assembled with 4 BFOC connectors

•5m

Available soon

• 0.5 m

6XV1 820-7BH05

• 10 m

Available soon

•1m

6XV1 820-7BH10

• 20 m

Available soon

•2m

6XV1 820-7BH20

Available soon

•3m

6XV1 820-7BH30

Available soon

•5m

6XV1 820-7BH50

Available soon

• 10 m

6XV1 820-7BN10

Available soon

• 15 m

6XV1 820-7BN15

• 20 m

6XV1 820-7BN20

• 25 m

6XV1 820-7BN25

• 50 m

6XV1 820-7BN50

• 75 m

6XV1 820-7BN75

• 100 m

6XV1 820-7BT10

SIENOPYR marine duplex fiber-optic cable (62.5/125) Fiber-optic cable for installation onboard ships and on offshore platforms Sold by the meter; max. quantity 1000 m

6XV1 830-0NH10

• 50 m • 100 m • 200 m • 300 m FO Trailing Cable 50/125 2) Sold by the meter; max. quantity 3000 m; minimum order 20 m;

6XV1 873-2A

6XV1 873-2C

FO Trailing Cable GP 50/125 2) Sold by the meter; max. quantity 3000 m; minimum order 20 m;

6XV1 873-2D

FO Ground Cable 50/125 2) Sold by the meter; max. quantity 3000 m; minimum order 20 m;

6XV1 873-2G

Standard FIBER OPTIC CABLE (62.5/125), segmentable 2) Sold by the meter; max. quantity 4000 m; minimum order 20 m; Preferred lengths 1) pre-assembled with 4 BFOC plugs

6XV1 820-5AH10

•1m

6XV1 820-5BH10

•2m

6XV1 820-5BH20

•3m

6XV1 820-5BH30

•4m •5m • 10 m • 15 m

6XV1 820-5BH40 6XV1 820-5BH50 6XV1 820-5BN10 6XV1 820-5BN15

• 20 m

6XV1 820-5BN20

• 30 m

6XV1 820-5BN30

• 40 m • 50 m • 55 m

6XV1 820-5BN40 6XV1 820-5BN50 6XV1 820-5BN55

• 60 m

6XV1 820-5BN60

• 65 m

6XV1 820-5BN65

• 70 m

6XV1 820-5BN70

• 75 m

6XV1 820-5BN75

• 80 m

6XV1 820-5BN80

• 100 m

6XV1 820-5BT10

• 120 m

6XV1 820-5BT12

• 130 m

6XV1 820-5BT13

• 150 m

6XV1 820-5BT15

• 200 m

6XV1 820-5BT20

• 250 m

6XV1 820-5BT25

• 300 m

6XV1 820-5BT30

FLEXIBLE FIBER OPTIC CABLE trailing cable (62.5/125), segmentable 2) Sold by the meter; max. quantity 2000 m; minimum order 20 m Preferred lengths; pre-assembled with 4 BFOC connectors

2

6XV1 820-7AH10

6XV1 820-6AH10

•1m

6XV1 820-6BH10

•2m

6XV1 820-6BH20

•3m

6XV1 820-6BH30

•5m

6XV1 820-6BH50

• 10 m

6XV1 820-6BN10

• 15 m

6XV1 820-6BN15

• 20 m

6XV1 820-6BN20

• 30 m

6XV1 820-6BN30

• 50 m

6XV1 820-6BN50

• 75 m

6XV1 820-6BN75

• 100 m

6XV1 820-6BT10

1) Special fiber-optic cables, lengths and accessories available on request 2) Special tools and specially trained personnel are required for pre-assembling glass fiber-optic cables

Siemens IK PI · 2005

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Industrial Ethernet Passive network components Glass FOC

2

■ Ordering data

Bestell-Nr

Accessories BFOC connector set

6GK1 901-0DA20-0AA0

for FIBER OPTIC CABLE, standard, trailing cable, indoor cable as well as SIENOPYR marine duplex fiber-optic cable, 20 units Manual for TP and fiber-optic networks 3) Paper version network architecture, components, configurations, mounting guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

SIMATIC NET Manual Collection

6GK1 975-1AA00-3AA0

Electronic manuals for communication systems, communication protocols and communication products; on CD-ROM;German/English 3) Further language variants and manuals can be found for the respective products at http://www.siemens.de/automation/csi/net

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Siemens IK PI · 2005

■ More information You can order components supplementary to the SIMATIC NET cabling range from your local contact. Technical advice on this subject is available from: J. Hertlein, A&D SE PS Tel.: +49 (0) 911/750 44 65 Fax: +49 (0) 911/750 99 91 E-mail: [email protected]

Industrial Ethernet Industrial Ethernet Switches Overview

■ Overview

2

Active network components for Industrial Ethernet SCALANCE X is the new SIMATIC NET Industrial Ethernet switch product family. Switches are active network components that distribute data to the specific relevant addressees. The SCALANCE X product group comprises four product lines that complement each other and are carefully tuned to the specific automation task. SCALANCE X-100 unmanaged; switches with up to eight ports and on-site diagnostics for use at the machine. SCALANCE X-200 managed; universally implementable in applications ranging from small machine-based applications to networked subsystems. Configuration and remote diagnosis are integrated in the SIMATIC STEP 7 engineering tool. This enhances the availability of the plant. Devices with a high degree of protection support installation outside the control cabinet. SCALANCE X-200IRT isochronous real-time; for use in subsystem networks with a requirement for hard realtime (isochronous real-time) and maximum availability. Data communication without real-time requirements can be conducted on the same network. Dual network structures are therefore not necessary. SCALANCE X-400 modular; for implementation in high-performance plant networks that will also satisfy future requirements (e.g. High Speed Redundancy). The modular structure means that the switches can be adapted to the specific task specification. Thanks to the support of office standards, automation networks can be seamlessly integrated into existing office networks.

SCALANCE X-400

Real-Time (RT)

OSM / ESM

optical

electrical

optical

X204IRT

X202-2IRT

Industrial Etherneth OSM FO08

Industrial Etherneth OSM FO08

X208PRO

ELS TP40M

X208

X204-2

X206-1

X108

X104-2

X106-1

ELS TP40 / TP80 G_IK10_XX_10133

Unmanaged

X414-3E

electrical

SCALANCE X-200

Managed

Performance range

Isochronous Real-Time High-speed redundancy

SCALANCE X-100

Modular gigabit office standards High-speed redundancy

Isochronous Real-Time (IRT)

Function overview of Industrial Ethernet switches

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Function overview of Industrial Ethernet Switches

1) can be additionally plugged in via 2 multimode media modules 2) can be additionally plugged in via 2 singlemode media module 1) and 2) a total of max. 2 media modules 100 Mbit/s can be plugged in 3) FO via gigabit media module

–

–

–

ELS TP40

ELS TP40M

ELS TP80

G_IK10_XX_10012

–

–

OSM ITP62

ESM ITP80

–

OSM TP62

–

–

OSM TP22

ESM TP80

–

X104-2

–

–

X106-1

–

–

X108

ESM TP40

–

X208

OSM BC08

–

X208PRO

–

–

X204-2

OSM ITP62-LD

–

X206-1

–

–

X204IRT

OSM ITP53

–

2 3)

TP / FO

(RJ45)

8

2

2

–

8

4

–

–

–

–

6

2

4

6

8

8

8

4

6

4

2

12

–

2

2

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

TP (Fast Connect)

–

–

–

8

–

–

–

6

5

6

–

–

–

–

–

–

–

–

–

–

–

–

(ITP)

–

–

–

–

–

–

8

–

3

2

2

2

2

1

–

–

–

2

1

–

2

4 1)

Fiber Multimode (BFOC)

10 / 100 Mbit/s

10 / 100 / 1000 Mbit/s

X202-2IRT

X414-3E

Module type

Fast Ethernet

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

4 2)

Fiber Singlemode (BFOC)

Compact housing

–

2 x 24 V DC

–

–

–

Signal contact

–

–

–

Diagnosis: Web, SNMP, RMON

–

–

–

–

–

PROFINET diagnosis

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Ring redundancy without RM

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

C-PLUG

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Ring redundancy with RM

2/54

Gigabit Ethernet

Features

Standby redundancy

–

–

–

–

–

–

–

–

–

–

–

–

Local display (modus key)

–

–

–

–

–

–

–

–

–

–

–

–

IRT capability

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Gigabit technology

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Modular design

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Digital inputs

–

–

–

8

8

4

8

8

8

8

8

4

–

–

–

–

–

–

–

–

–

8

Office features (VLAN, RSTP, IGMP, ...)

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Layer 3 Upgrade (prepared)

SIMATIC environment

LED diagnosis

2

Port type and number

Industrial Ethernet

Industrial Ethernet Switches

Overview

■ Overview (continued)

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-100 unmanaged

■ Overview

■ Application The switches of the SCALANCE X-100 series are used for cost-effective configuration of Industrial Ethernet line or star topologies with switching functionality. They are designed for installation in the control cabinet. Product variants SCALANCE X104-2 / SCALANCE X106-1 • For configuring optical Industrial Ethernet line or star topologies: - SCALANCE X104-2; line or star topologies with 2 optical ports and 4 electrical ports - SCALANCE X106-1; star topologies with 1 optical port and 6 electrical ports • Device diagnosis on the device by means of LEDs (power, link status, data communication) and signaling contact (signaling mask can be set on site using buttons) • The four (SCALANCE X104-2) or six (SCALANCE X106-1) RJ45 sockets are industry-compatible with additional retaining collars for connection to the new IE FC RJ45 Plug 180

• The unmanaged Industrial Ethernet switches of the SCALANCE X-100 product line are optimized for installing Industrial Ethernet networks with 10/100 Mbit/s in a line and star structure • Electrical or optical connection to stations or network in accordance with the port type of the devices • Rugged metal housing for space-saving cabinet mounting on standard rails, S7-300 DIN rail or for wall mounting • Rugged, industry-standard station connections with PROFINET-compatible plug-in connectors that offer additional strain relief and bending strain relief thanks to latching on the housing • Redundant power supply • Diagnostics on the device by means of LEDs (power, link status, data communication) • Error signaling contact with easy adjustment using the SET button

■ Benefits

• Ideal solution for configuring Industrial Ethernet star and line topologies • Space-saving installation in the cabinet thanks to the compact design in S7-300 format • Secure data communication by means of industry-standard device interface using PROFINET-compliant plug-in connector IE FC RJ45 Plug 180 and additional strain relief by latching the connector to the housing • Installation without a patch field by means of IE FC RJ45 Plug 180 and IE FC Standard Cable possible • Simple and fast diagnosis via LED on device and signaling contact • Use of uncrossed connecting cables possible due to integrated autocrossing function • Simple network configuration without runtime calculation

SCALANCE X108 • For constructing electrical Industrial Ethernet star and line topologies • Device diagnosis on the device by means of LEDs (power, link status, data communication) and signaling contact (signaling mask can be set on site using buttons) • The eight RJ45 sockets are industry-standard and feature additional retaining collars for connection to the new IE FC RJ45 Plug 180

■ Design The SCALANCE Industrial Ethernet switches with a rugged metal housing are optimized for mounting on a standard rail and an S7-300 rail. Direct wall mounting in various positions is also possible. Due to the housing dimensions that correspond to those of the S7-300, the devices are ideally suited for integration into an automation solution using S7-300 components. The SCALANCE X-100 switches feature: • a 4-pin terminal block for connecting the redundant power supply (2 x 24 V DC) • a row of LEDs for displaying status information (power, link status, data communication, signaling contact) • a 2-pole terminal block for connecting the floating signaling contact • a SET button for local configuration of the signaling contact The following port types are available: • 10/100BaseTX, RJ45 port: RJ45 port, automatic detection of the data rate (10 or 100 Mbit/s), with Autosensing and Autocrossing function for connecting IE FC cables via IE FC RJ45 Plug 180 over distances up to 100 m • 100BaseFX, ST connection technique ST sockets for direct connection to Industrial Ethernet glass fiber-optic cables up to 3000 m for configuring line and star topologies.

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2

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-100 unmanaged

■ Function • Configuring electrical and optical Industrial Ethernet line or star topologies • Uncrossed connecting cables can be used due to autocrossing function integrated in the ports • Load disconnection through integral switch functionality • Easy configuration and extension of the network; no limits to network extension when switches of the SCALANCE X-100 family are cascaded. Network topology and network configuration

Diagnostics The following information is displayed by LEDs on the equipment: • Power • Port status • Data communication The Industrial Ethernet switches of the SCALANCE X-100 line can also be monitored using the floating signaling contact.

The SCALANCE X -100 switches are typically accommodated in one control cabinet together with the nodes to be connected. When configuring the network, it is necessary to observe the following boundary conditions: • Length of the TP cable between two SCALANCE X switches: max. 100 m with Industrial Ethernet FastConnect products • Length of the optical cables: max. 3000 m with Industrial Ethernet glass fiber-optic cables.

Switching cabinet Switch SCALANCE X108

IE FC Outlet RJ45 IE TP Cord SIMATIC Field PG with CP 1512

10/100 Mbit/s Industrial Ethernet FC Cable 2x2

s SIMATIC PANEL PC POWER

TEMP

A

B

G

H

M

N

C

D

I

J

O

P

S

T

U

V

W

X

Y

Z

A

E

F

K

L

Q 7 4

R 8 5

1

2

.

0

9 6 3 +/-

INS DEL

ESC

TAB

ACK

HELP

SHIFT

S7-400

S7-300

FN

CTRL ALT

ENTER

MP 370 G_IK10_XX_10074

2

Star network topology with SCALANCE X108

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Siemens IK PI · 2005

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-100 unmanaged

■ Function (continued)

2

10/100 Mbit/s Industrial Ethernet FC Cable 2x2

S7-300 with CP 343-1

Cabinet IE/PB Link

S7-300/MP 370 s SIMATIC PANEL PC POWER

TEMP

A G M

B

C

D

H

I

J

N

O

P

S

T

U

V

W

X

Y

Z

A

E

F

K

L

Q 7 4

R 8 5

1

2

.

0

9 6 3 +/-

INS DEL

ESC

TAB

ACK

HELP

SHIFT

FN

CTRL ALT

IE FC RJ45 Plug

ENTER

Switch SCALANCE X108

0

1

G_IK10_XX_10098

Switch SCALANCE X108

S7-400 with CP 443-1 Advanced

PROFIBUS FC Standard Cable

ET 200X

S7-300 with CP 343-1

Cabinet ET 200S IE/PB Link

Switch SCALANCE X104-2

Switch SCALANCE X104-2

0

ET 200X

1

PROFIBUS FC Standard Cable

G_IK10_XX_10099

Switch SCALANCE X104-2

100 Mbit/s Industrial Ethernet FO Standard Cable

Electrical line topology with SCALANCE X108

Optical line topology with SCALANCE X104-2

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-100 unmanaged

2

■ Technical specifications Type

SCALANCE X104-2

SCALANCE X106-1

SCALANCE X108

Transmission rates

10/100 Mbit/s

10/100 Mbit/s

10/100 Mbit/s

• Electrical

4 x RJ45 sockets (10/100 Mbit/s; TP)

6 x RJ45 sockets (10/100 Mbit/s; TP)

8 x RJ45 sockets (10/100 Mbit/s; TP)

• Optical

2 x ST sockets (100 Mbit/s)

1 x ST sockets (100 Mbit/s)

–

• Connection for supply voltage

1 x 4-pole terminal block

1 x 4-pole terminal block

1 x 4-pole terminal block

• Connection for signaling contact

1 x 2-pole terminal block

1 x 2-pole terminal block

1 x 2-pole terminal block

Power supply

2 x 24 V DC (18 V to 32 V)

2 x 24 V DC (18 V to 32 V)

2 x 24 V DC (18 V to 32 V)

Current consumption

160 mA

150 mA

140 mA

Power loss at 24 V DC

3.8 W

2.6 W

3.36 W

• 0 - 100 m

IE FC Standard Cable with IE FC RJ45 Plug 180 or through IE FC Outlet RJ45 with 0 - 90 m IE FC Standard Cable + 10 m TP Cord

IE FC Standard Cable with IE FC RJ45 Plug 180 or through IE FC Outlet RJ45 with 0 - 90 m IE FC Standard Cable + 10 m TP Cord

IE FC Standard Cable with IE FC RJ45 Plug 180 or through IE FC Outlet RJ45 with 0 - 90 m IE FC Standard Cable + 10 m TP Cord

• 0 - 85 m

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180 or 0 - 75 m IE FC Marine/Trailing Cable + 10 m TP Cord

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180 or 0 - 75 m IE FC Marine/Trailing Cable + 10 m TP Cord

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180 or 0 - 75 m IE FC Marine/Trailing Cable + 10 m TP Cord

• 0 - 3000 m

Glass fiber-optic cable 62.5/125 µm or 50/125 µm; ≤ 1.0 dB/km at 1300 nm; ≥ 600 MHz x km

Glass fiber-optic cable 62.5/125 µm or 50/125 µm; ≤ 1.0 dB/km at 1300 nm; ≥ 600 MHz x km

-

• Operating temperature

0 °C to +60 °C

0 °C to +60 °C

-20 °C to +70 °C

• Transport/storage temperature

-40 °C to +80°C

-40 °C to +80°C

-40 °C to +80°C

• Relative humidity during operation, no condensation

< 95%

< 95%

< 95%

• Dimensions (W x H x D) in mm

60 x 125 x 124

60 x 125 x 124

60 x 125 x 124

• Weight

780 g

780 g

780 g

• Mounting

Standard rail, S7-300 rail, wall mounting

Standard rail, S7-300 rail, wall mounting

Standard rail, S7-300 rail, wall mounting

Degree of protection

IP30

IP30

IP30

• Radio interference level

EN 50081-2 Class A

EN 50081-2 Class A

EN 50081-2 Class A

• Immunity to noise

EN 50082-2

EN 50082-2

EN 50082-2

• CuL listing

UL 60950, CSA C22.2 No. 60950

UL 60950, CSA C22.2 No. 60950

UL 60950, CSA C22.2 No. 60950

• FM

FM 3611

FM 3611

FM 3611

• ATEX Zone 3

EN 50021

EN 50021

EN 50021

• C-Tick

AS/NZS 2064 (Class A)

AS/NZS 2064 (Class A)

AS/NZS 2064 (Class A)

• CE

EN 50081-2, EN 50082-2

EN 50081-2, EN 50082-2

EN 50081-2, EN 50082-2

Interfaces

Network extension parameter / TP cable length

Perm. ambient conditions

Construction

Approvals

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-100 unmanaged

■ Ordering data

Order No.

Order No.

2

Accessories

Industrial Ethernet Switches SCALANCE X-100

IE FC RJ45 Plug 180

Industrial Ethernet switches for 10/100 Mbit/s • SCALANCE X108; with eight 10/100 Mbit/s RJ45 ports for configuring star topologies

6GK5 108-0BA00-2AA3

• SCALANCE X104-2; with four 10/100 Mbit/s RJ45 ports and two fiber-optic ports for configuring line topologies

Available soon

• SCALANCE X106-1 with six 10/100 Mbit/s RJ45 ports and one fiber-optic port for configuring star topologies

Available soon

RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 180° cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface • 1 pack = 1 items

6GK1 901-1BB10-2AA0

• 1 pack = 10 items

6GK1 901-1BB10-2AB0

• 1 pack = 50 items

6GK1 901-1BB10-2AE0

Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

2

■ Overview

■ Benefits

• The unmanaged Industrial Ethernet switches of the SCALANCE X-200 product line are optimized for installing Industrial Ethernet networks with 10/100 Mbit/s in a line, star and ring topology • Electrical or optical connection to stations or network in accordance with the port type of the devices • Rugged metal housing in S7-300 format for mounting on standard rail, S7 rail or for direct wall mounting in various positions • Rugged, industry-standard station connections with PROFINET-compatible plug-in connectors that offer additional strain relief and bending strain relief thanks to latching on the housing • Redundant power supply • Diagnostics on the device by means of LEDs (power, link status, data communication) • Error signaling contact with easy adjustment using the SET button • The devices feature PROFINET diagnostics, SNMP access, integral Web server and automatic e-mail sending function for remote diagnosis and signaling over the network.

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Siemens IK PI · 2005

• Ideal solution for configuring Industrial Ethernet line, star and ring topologies • Reliable data communication thanks to rugged device connection using PROFINET-compatible plug-in cables that offer additional strain relief and bending strain relief thanks to latching on the housing. • High network availability through configuration of redundant ring topologies with SCALANCE X-400 or OSM/ESM as redundancy managers • Fast and easy diagnosis with LEDs on the device, through the integral Web server and through signaling contacts • Integration of the SCALANCE X-200 switches in the existing network management infrastructure through SNMP access point • Easy integration in the process diagnosis and system diagnosis with PROFINET • Configuration and diagnostics integrated into SIMATIC STEP 7 provide significant benefits during the engineering, start-up and operating phases of a plant • Uncrossed connecting cables can be used due to the integrated Autocrossover function • Module replacement without the need for a PG, using the C-PLUG swap media for backing up the configuration data

■ Application The SCALANCE X-200 Industrial Ethernet switches permit lowcost configuration of Industrial Ethernet line, star or ring topologies with switching functionality where high availability of the network or remote diagnostics functions are required. The devices with IP30 degree of protection have been designed for use in the switchgear cabinet. The SCALANCE X208PRO, is designed to the IP65 degree of protection for installation outside the control cabinet. Product variants SCALANCE X204-2 / SCALANCE X206-1 • For configuring optical Industrial Ethernet line, ring or star topologies: - SCALANCE X204-2; optical line or ring topologies with 2 optical ports, 4 electrical ports - SCALANCE X206-1; Star topologies with 1 optical port, 6 electrical ports • Device diagnostics with LEDs (power, link status, data communication) • Remote diagnosis is possible through signaling contact (signal mask can be set locally using buttons), PROFINET, SNMP and Web browser • The four (SCALANCE X204-2) or six (SCALANCE X206-1) RJ45 sockets are industry-compatible with additional retaining collars for connection to the new IE FC RJ45 Plug 180

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

■ Application (continued)

2 SNMP/web-based management

Switch SCALANCE X-400

100 Mbit/s redundant FO ring

Cabinet S7-300 with CP 343-1/MP 370

IE/PB Link

s SIMATIC PANEL PC POWER

TEMP

A

B

C

D

G

H

I

J

M

N

O

P

S

Switch SCALANCE X204-2

T

E

F

K

L

Q

R

U

V

W

X

Y

Z

A

7 4

8 5

1

2

.

0

9 6 3 +/-

INS DEL

ESC

TAB

ACK

HELP

SHIFT

FN

CTRL ALT

IE FC RJ45 Plug

ENTER

Switch SCALANCE X208

0

ET 200X

1

PROFIBUS FC Standard Cable

Diagnostic access through the network

G_IK10_XX_10117

S7-400 with CP 443-1 Advanced

10/100 Mbit/s Industrial Ethernet FC Cable 2x2

Diagnosis of individual SCALANCE X208 by means of web browser through SIMATIC Field PG/MOBIC

Star network topology with SCALANCE X204-2 and SCALANCE X208

SCALANCE X208 / SCALANCE X208PRO (IP65 degree of protection) • For configuring electrical Industrial Ethernet line, star or ring topologies (8 electrical ports): - SCALANCE X208 for installation in the switchgear cabinet - SCALANCE X208PRO, specially for use outside the switchgear cabinet • Device diagnostics with LEDs (power, link status, data communication) • Remote diagnosis with signaling contact (for SCALANCE X208: signal mask can be set locally using buttons), PROFINET, SNMP and Web browser

• Eight RJ45 sockets: - SCALANCE X208: Industry-standard design with additional retaining collars for connecting the new IE FC RJ45 Plug 180 - SCALANCE X208PRO: with IP65 degree of protection, for connecting the IP67 Push Pull plug-in connector • The SCALANCE X208PRO can be mounted on a DIN or S7-300 rail or in a space-saving, horizontal or vertical design directly on the equipment or machine; The status information can be read regardless of the mounting position due to the angled LED strip. • Power can also be supplied to the SCALANCE X208PRO from outside the control cabinet from the PS791-1PRO power supply module at 230 V AC.

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

2

■ Design

■ Function

The SCALANCE X-200 Industrial Ethernet switches with a rugged metal housing are optimized for mounting on a standard rail and an S7 rail. Direct wall mounting in various positions is also possible. With the S7-300 housing format, the devices are optimized for integration in an automation solution with S7-300 components. The switches are equipped with • a 4-pole terminal block, • and SCALANCE X208PRO with 2 x M12 interfaces for connecting the redundant supply voltage (2 x 24 V DC). The status information is indicated by means of a line of LEDs (power, link status, data communication, power supply, signaling contact). The SCALANCE X-200 modules are available with the following port types: • 10/100BaseTX, RJ45 connection RJ45 socket, automatic data transmission rate detection (10 or 100 Mbit/s), with Autosensing and Autocrossover function for connecting IE FC cables through IE FC RJ45 Plug 180 or IP67 Push/Pull plug-in connector up to 100 m. • 100BaseFX, ST connection technique ST sockets for direct connection to Industrial Ethernet glass fiber-optic cables up to 3000 m for configuring line and star topologies.

• Configuring electrical and optical Industrial Ethernet line, star and ring topologies • Use in redundant rings (100 Mbit/s) together with SCALANCE X-400 or OSM/ESM as redundancy manager • Uncrossed connecting cables can be used due to autocrossing function integrated in the ports • Load disconnection through integral switch functionality • Easy diagnostics using signaling contact, SNMP and Web browser • Simple copper cable diagnostics with Web browser for localizing cable breaks • Integration into the diagnostics of a PROFINET IO-Controllers for a consistent diagnostics concept, including network infrastructure • Optimized support of PROFINET realtime communication (RT) through prioritizing. • Fast device replacement in the event of a fault by using the optional C-PLUG swap medium (not included in scope of supply) Network topology and network configuration The Industrial Ethernet SCALANCE X-200 switches with IP30 degree of protection are usually installed in a control cabinet together with the stations to be connected. The SCALANCE X208PRO is designed for installation outside the control cabinet When configuring the network, it is necessary to observe the following boundary conditions: • Length of the TP cable between two SCALANCE X switches: - max. 100 m with IE FC cable and IE FC Plug 180 or IP67 Push Pull plug-in connector - max. 10 m with patches with TP Cord • Length of the optical cables - max. 3000 m with Industrial Ethernet glass fiber-optic cables. • IP address: With the Industrial Ethernet switches of the SCALANCE X-200 family, the IP address is specified using DHCP (Dynamic Host Configuration Protocol). If an appropriate server is not available in the network, the IP address can be assigned using the supplied software tool or STEP 7.

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

■ Function (continued)

2

Small cabinet S7-300 with CP 343-1

HMI

ET 200S

Field PG with CP 7515

230V AC

Industrial Ethernet

Switch SCALANCE X208-PRO with PS791-1PRO

ET 200S

Access Point SCALANCE W788-1PRO (Voltage supply case by case)

G_IK10_XX_10078

Star network topology with SCALANCE X208PRO outside the control cabinet and 230 V AC power supply

Commissioning and diagnosis PROFINET diagnostic alarms from SCALANCE X can be displayed with the appropriate SIMATIC Engineering Tools and processed in the control. The engineering outlay for the PLC and HMI have been drastically reduced through complete integration in the SIMATIC concept for system error messages. The SCALANCE X-200 Industrial Ethernet switches can also be integrated into a network management system through the standardized protocol SNMP (Simple Network Management Protocol). In the event of a fault in the device, error messages (SNMP traps) can be sent to a network system or as e-mail to a specified network manager. The integral Web server enables configuration and diagnosis settings to be made using a standard browser. Statistical information can also be read out over the Web server. The following information is displayed by LEDs on the equipment: • Power • Port status • Data communication • Signaling contact The Industrial Ethernet switches of the SCALANCE X-200 line can also be monitored using the floating signaling contact.

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

2

■ Technical specifications Type

SCALANCE X204-2

SCALANCE X206-1

SCALANCE X208

SCALANCE X208PRO

Data transmission rate

10/100 Mbit/s

10/100 Mbit/s

10/100 Mbit/s

10/100 Mbit/s

• Electrical

4 x RJ45 sockets (10/100 Mbit/s; TP)

6 x RJ45 sockets (10/100 Mbit/s; TP)

8 x RJ45 sockets (10/100 Mbit/s; TP)

8 x RJ45 sockets (10/100 Mbit/s; TP)

• Optical

2 x ST sockets (100 Mbit/s)

1 x ST sockets (100 Mbit/s)

–

–

• Connection for supply voltage

1 x 4-pole terminal block

1 x 4-pole terminal block

1 x 4-pole terminal block

2 x 4-pole M12 interface

• Connection for signaling contact

1 x 2-pole terminal block

1 x 2-pole terminal block

1 x 2-pole terminal block

1 x 5-pole M12 interface

Power supply

2 x 24 V DC (18 V to 32 V) 2 x 24 V DC (18 V to 32 V) 2 x 24 V DC (18 V to 32 V) 2 x 24 V DC (18 V to 32 V)

Current consumption

215 mA

200 mA

185 mA

185 mA

Power loss at 24 V DC

5.16 W

4.8 W

4.4 W

4.4 W

IE FC Standard Cable with IE FC RJ45 Plug 180

IE FC Standard Cable with IE FC RJ45 Plug 180

IE FC Standard Cable with IE FC RJ45 Plug 180

IE FC Standard Cable with IP67 Push Pull connector

IE FC Outlet RJ45 with IE FC Standard Cable (0 - 90 m) + 10 m TP Cord

IE FC Outlet RJ45 with IE FC Standard Cable (0 - 90 m) + 10 m TP Cord

IE FC Outlet RJ45 with IE FC Standard Cable (0 - 90 m) + 10 m TP Cord

–

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180

IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180

IE FC Marine/Trailing Cable with IP67 Push Pull connector

IE FC Marine/Trailing Cable (0 - 75 m) + 10 m TP Cord

IE FC Marine/Trailing Cable (0 - 75 m) + 10 m TP Cord

IE FC Marine/Trailing Cable (0 - 75 m) + 10 m TP Cord

–

Glass fiber-optic cable 62.5/125 µm or 50/125 µm; ≤ 1.0 dB/km at 1300 nm; ≥ 600 MHz x km

Glass fiber-optic cable 62.5/125 µm or 50/125 µm; ≤ 1.0 dB/km at 1300 nm; ≥ 600 MHz x km

–

–

• Operating temperature

0 °C to +60 °C

0 °C to +60 °C

-20 °C to +70 °C

-20 °C to +70 °C

• Transport/storage temperature

-40 °C to +80 °C

-40 °C to +80 °C

-40 °C to +80 °C

-40 °C to +80 °C

• Relative humidity during operation; non-condensing

< 95%

< 95%

< 95%

< 95%

• Dimensions (W x H x D) in mm

60 x 125 x 124

60 x 125 x 124

60 x 125 x 124

90 x 125 x 124

• Weight

780 g

780 g

780 g

950 g

• Mounting

Standard rail, S7-300 rail, wall mounting

Standard rail, S7-300 rail, wall mounting

Standard rail, S7-300 rail, wall mounting

Standard rail, S7-300 rail, wall mounting

Degree of protection

IP30

IP30

IP30

IP65

• Radio interference level

EN 50081-2 Class A

EN 50081-2 Class A

EN 61000-6-4

EN 61000-6-4

• Immunity to noise

EN 50082-2

EN 50082-2

EN 50082-2

EN 50082-2

• CuL listing

UL 60950, CSA C22.2 No. 60950

UL 60950, CSA C22.2 No. 60950

UL 60950, CSA C22.2 No. 60950

UL 60950, CSA C22.2 No. 60950

• FM

FM 3611

FM 3611

FM 3611

FM 3611

• ATEX Zone 3

EN 50021

EN 50021

EN 50021

–

• C-Tick

AS/NZS 2064 (Class A)

AS/NZS 2064 (Class A)

AS/NZS 2064 (Class A)

AS/NZS 2064 (Class A)

• CE

EN 50081-2, EN 50082-2

EN 50081-2, EN 50082-2

EN 50081-2, EN 50082-2

EN 50081-2, EN 50082-2

Interfaces

Network extension parameter / TP cable length • 0 - 100 m

• 0 - 85 m

• 0 - 3000 m

Perm. ambient conditions

Construction

Approvals

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200 managed

■ Ordering data

Order No.

Order No.

2

Accessories

Industrial Ethernet Switches SCALANCE X-200

IE FC RJ45 Plug 180

Industrial Ethernet switches with integral SNMP access, Web diagnostics, copper cable diagnosis and PROFINET diagnosis for configuring line, star and ring topologies • SCALANCE X204-2; with four 10/100 Mbit/s RJ45 ports and two fiber-optic ports

6GK5 204-2BB00-2AA3

• SCALANCE X206-1; with six 10/100 Mbit/s RJ45 ports and one fiber-optic port

6GK5 206-1BB00-2AA3

• SCALANCE X208; with eight 10/100 Mbit/s RJ45 ports

6GK5 208-0BA00-2AA3

• SCALANCE X208PRO; with IP65 degree of protection, with eight 10/100 Mbit/s RJ45 ports, incl. eight RJ45 and three M12 dust protection caps

6GK5 208-0CA00-2AA6

RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 180° cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface • 1 pack = 1 items

6GK1 901-1BB10-2AA0

• 1 pack = 10 items

6GK1 901-1BB10-2AB0

• 1 pack = 50 items

6GK1 901-1BB10-2AE0

C-PLUG

6GK1 900-0AB00

Swap medium for simple replacement of devices in the event of a fault; for storing configuration or engineering and application data; can be used for SIMATIC NET products with C-PLUG slot Power M12 Cable Connector PRO

6GK1 907-0DC10-6AA3

Socket for connecting SCALANCE W-700/SCALANCE X208PRO for 24 V DC supply; 4-pole, a-coded with installation instructions Signalling Contact M12 Cable Connector PRO

6GK1 908-0DC10-6AA3

Socket for connecting SCALANCE X208PRO for signaling contact; 5-pole, b-coded, with installation instructions Power supply PS791-1PRO

6GK5 791-1PS00-0AA6

AC/DC power pack, 10 W, IP65 (-20 to +60 °C), Input: 85 V – 265 V AC, Output: 24 V DC, metal housing, Scope of supply: AC Power 3+PE Cable Connector, installation materials, Manuals German/English Power Cord M12

6GK1 907-0AF00-0AA0

Pre-assembled with two M12 plugs for connecting the Power Supply PS791-1PRO to SCALANCE W-700/ SCALANCE X208PRO, with installation instructions IP 67 Push Pull plug-in connector

09 45 145 1100

For connection to SCALANCE X208PRO

Order directly from: HARTING Deutschland GmbH & Co. KG PO Box 2451 D - 32381 Minden Tel. +49 (0) 571 8896 - 0 Fax. +49 (0) 571 8896 - 354 E-mail: [email protected] Internet: http://www.HARTING.com

Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200IRT Isochronous Real-Time

2

■ Overview

■ Benefits

• Specially designed for configuring isochrone real-time Industrial Ethernet networks in line, star and ring topologies for 10/100 Mbit/s • Combination of the switching mechanisms “Cut Through”; and “Store and Forward”; for optimized performance • Electrical or optical connection to stations or network in accordance with the port type of the devices • Rugged metal housing for space-saving cabinet mounting on standard rails, S7-300 DIN rail or for wall mounting • Industry-standard compatible station connections with PROFINET-compatible plug-in connectors that offer additional strain relief and bending strain relief thanks to latching on the housing • Redundant power supply • Can be used for fault-tolerant applications and can be replaced during normal operation thanks to redundant transmission characteristics • Diagnostics on the device by means of LEDs (power, link status, data communication) • Error signaling contact with easy adjustment using the SET button • The devices feature PROFINET diagnostics, SNMP access, integral Web server and automatic e-mail sending function for remote diagnosis and signaling over the network

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• The ideal solution for constructing isochronous real time Ethernet segments especially in line, star and ring topologies • Reliable data communication thanks to industry-standard device connection using PROFINET-compatible plug-in connectors (IE FC RJ45 Plug) that offer additional strain relief and bending strain relief due to latching on the housing. • High network availability through configuration of redundant ring structures • Fast and easy diagnosis with LEDs on the device, through the integral Web server and through signaling contacts • Integration of the SCALANCE X-200IRT switches in the existing network management infrastructure through SNMP access point • Easy integration in the process diagnosis and system diagnosis with PROFINET • Configuration and diagnostics integrated into SIMATIC STEP 7 provide significant benefits during the engineering, start-up and operating phases of a plant • Uncrossed connecting cables can be used due to the integrated Autocrossover function • Module replacement without the need for a PG, using the C-PLUG swap media for backing up the configuration data

■ Application The SCALANCE X200IRT Industrial Ethernet switches permit configuration of isochronous real-time Industrial Ethernet line, star and ring topologies Thanks to innovative switching technology, the special requirements of automation with regard to line topology, hard real time and unlimited IT openness have been satisfied within a single technology for the first time. The switches with IP30 degree of protection are designed for installation in the control cabinet. Product variants SCALANCE X204IRT • For configuring electrical Industrial Ethernet line, star or ring topologies with 4 electrical ports SCALANCE X202-2IRT • For configuring optical Industrial Ethernet line, star or ring topologies with 2 optical ports and 2 electrical ports For both variants: • Device diagnostics with LEDs (power, link status, data communication) • Remote diagnosis is possible through signaling contact (signal mask can be set locally using buttons), PROFINET, SNMP and Web browser • Automatic e-mail send function • The four (SCALANCE X204IRT) or two (SCALANCE X202-2IRT) RJ45 sockets are of industry-compatible design with additional holding collars for connection of the new IE FC RJ45 Plug 180

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200IRT Isochronous Real-Time

■ Application (continued) Real-Time Ethernet The SCALANCE X-200IRT switches based on PROFINET fulfil the real-time requirements of the field level up to high-performance motion control applications such as • Connecting the PROFINET IO devices to the PROFINET IO controllers using high-performance and deterministic data transmission • Isochrone real-time communication based on the transmission procedure of the IEEE 802 by combining the switching mechanisms "Cut Through" and "Store and Forward". For drive controls, PROFINET with isochronous real-time is currently the best performing system worldwide with regard to its isochrone and deterministic response. With a cycle time of 1 ms and a jitter of less than 1 µs , for example, 150 axes can be controlled in isochrone mode whereby 50% of the bandwidth is available solely for IT communication. • Hard real-time and IT openness coexist: Increased availability thanks to redundant transmission with bumpless changeover for real-time data The high-performance isochronous real-time (IRT) Ethernet operates in combination with the following products: • SCALANCE X204IRT • SCALANCE X202-2IRT • CP 1616 • SIMOTION (available soon) • SINAMICS (available soon)

■ Design • The SCALANCE X-200IRT switches with rugged metal housings with IP30 degree of protection have been optimized for mounting on standard mounting rails and S7-300 rails. Direct wall mounting in various positions is also possible. With the S7-300 housing format, the devices are optimized for integration in an automation solution with S7-300 components. The switches have a 4-pin terminal block for connecting the redundant supply voltage (2 x 24 V DC). The status information is indicated by means of a line of LEDs (power, link status, data communication, power supply, signaling contact). The SCALANCE X-200IRT modules are available with the following port types: • 10/100BaseTX, RJ45 connection RJ45 socket, automatic detection of the data rate (10 or 100 Mbit/s), with Autosensing and Autocrossing function for connecting IE FC cables via IE FC RJ45 Plug 180 over distances up to 100 m. • 100BaseFX, ST connection technique ST sockets for direct connection to Industrial Ethernet glass fiber-optic cables up to 3000 m for configuring line and star topologies.

■ Function • 4-port switch for configuring electrical and optical Industrial Ethernet line, star and ring topologies • Extremely short cycle times with highly accurate clock-pulse rates thanks to integrated real-time functions • Redundant data transmission with bumpless changeover • System-wide clock accuracy (less than 1 ms) • Uncrossed connecting cables can be used due to autocrossing function integrated in the ports • Load disconnection through integral switch functionality • Easy diagnostics using signaling contact, SNMP and Web browser • Automatic e-mail function • Integration into the diagnostics of a PROFINET IO-Controllers for a consistent diagnostics concept, including network infrastructure • Fast device replacement in the event of a fault by using the optional C-PLUG swap medium (not included in scope of supply) Network topology and network configuration The SCALANCE X-200IRT Industrial Ethernet switches are usually installed in the control cabinet together with the stations to be connected (e.g. ET 200S). When configuring the network, it is necessary to observe the following boundary conditions: • Length of the TP cable between two SCALANCE X switches: - max. 100 m with IE FC cable and IE FC RJ45 Plug 180 - max. 10 m with TP Cord • Length of the optical cables - max. 3000 m with Industrial Ethernet glass fiber-optic cables. • IP address: The IP address is assigned using the BOOTP (Boot Protocol) and DHCP (Dynamic Host Configuration Protocol) mechanisms. If an appropriate server is not available in the network, the IP address can be assigned using the supplied software tool. The SCALANCE X-200IRT switches and their real-time functions are configured with STEP 7. Commissioning and diagnosis PROFINET diagnostic alarms from SCALANCE X can be displayed with the appropriate SIMATIC Engineering Tools and processed in the control. The engineering outlay for the PLC and HMI have been drastically reduced through complete integration in the SIMATIC concept for system error messages. The SCALANCE X-200IRT Industrial Ethernet switches can also be integrated into a network management system through the standardized protocol SNMP (Simple Network Management Protocol). In the event of a fault in the device, error messages (SNMP traps) can be sent to a network system or as e-mail to a specified network manager. The integral Web server enables configuration and diagnosis settings to be made using a standard browser. Statistical information can also be read out over the Web server. The following information is displayed by LEDs on the equipment: • Power • Port status • Data communication The Industrial Ethernet switches of the SCALANCE X-200IRT series can also be monitored using the floating signaling contact.

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2

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200IRT Isochronous Real-Time

■ Function (continued) PC

Industrial Ethernet

S7-400

PC with CP 1616 as IO-Controller

ET 200S

ET 200S

Switch SCALANCE X202-2IRT

PC

Fiber Fiber Optic Optic

Switch SCALANCE X204IRT

S7-400 Switch SCALANCE X202-2IRT

Switch SCALANCE X204IRT

S7-300 PC

Field PG

ET 200S

ET 200S

Configuration example for SCALANCE X204IRT

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ET 200S

G_IK10_XX_10100

2

S7-300

G_IK10_XX_10102

Optical network topology with high-speed redundancy

Industrial Ethernet Industrial Ethernet Switches SCALANCE X-200IRT Isochronous Real-Time

■ Technical specifications

2

Type

SCALANCE X204IRT

SCALANCE X202-2IRT

Data transmission rate

10/100 Mbit/s

10/100 Mbit/s

Interfaces • Electrical • Optical • Connection for supply voltage • Connection for signaling contact

4 x RJ45 sockets (10/100 Mbit/s; TP) – 1 x 4-pole terminal block 1 x 2-pole terminal block

2 x RJ45 sockets (10/100 Mbit/s; TP) 2 x ST sockets (100 Mbit/s) 1 x 4-pole terminal block 1 x 2-pole terminal block

Power supply

2 x 24 V DC (18 V to 32 V)

2 x 24 V DC (18 V to 32 V)

IE FC Standard Cable with IE FC RJ45 Plug 180 IE FC Outlet RJ45 with IE FC TP Standard Cable + 10 m TP Cord IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180 IE FC Marine/Trailing Cable (0 - 75 m) + 10 m TP Cord –

IE FC Standard Cable with IE FC RJ45 Plug 180 IE FC Outlet RJ45 with IE FC Standard Cable (0 - 90 m) + 10 m TP Cord IE FC Marine/Trailing Cable with IE FC RJ45 Plug 180 IE FC Marine/Trailing Cable (0 - 75 m) + 10 m TP Cord 62.5/125 µm or 50/125 µm glass fiber-optic cable; ≤ 1.0 dB/km at 1300 nm; ≥ 600 MHz x km

0 °C to +60 °C -40 °C to +80 °C < 95%

0 °C to +60 °C -40 °C to +80 °C < 95%

Construction • Dimensions (W x H x D) in mm • Mounting

60 x 125 x 124 Standard rail, S7-300 rail, wall mounting

60 x 125 x 124 Standard rail, S7-300 rail, wall mounting

Degree of protection

IP30

IP30

Network extension parameter / TP cable length • 0 - 100 m

• 0 - 85 m

• 0 - 3000 m

Perm. ambient conditions • Operating temperature • Transport/storage temperature • Relative humidity during operation; non-condensing

■ Ordering data Industrial Ethernet Switches SCALANCE X-200IRT Managed Industrial Ethernet Switches; isochrone real time, LED diagnostics, error signaling contact with SET button, redundant power supply • SCALANCE X204IRT; 4 x 10/100 Mbit/s RJ45 ports • SCALANCE X202-2IRT; 2 x 10/100 Mbit/s RJ45 ports, 2 x 100 Mbit/s Multimode BFOC

Order No.

Available soon Available soon

IE FC RJ45 Plug 180 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 180° cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface • 1 pack = 1 items

6GK1 901-1BB10-2AA0

• 1 pack = 10 items

6GK1 901-1BB10-2AB0

• 1 pack = 50 items

6GK1 901-1BB10-2AE0

Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines • German

6GK1 970-1BA10-0AA0

• English

6GK1 970-1BA10-0AA1

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Industrial Ethernet Industrial Ethernet Switches SCALANCE X-400 modular

2

■ Overview

■ Benefits

• The SCALANCE X-400 product line comprises modular Industrial Ethernet switches, media modules and extenders. It supports 100 Mbit/s and 1000 Mbit/s technology for various transmission media (twisted pair, fiber optic) and increased port requirements. The main applications are high-performance plant networks (control level). Thanks to the modular construction, the X-400 product line is also designed for future requirements and can be adapted to the relevant task. • The X414-3E switch has two integral Gigabit Ethernet twisted pair interfaces (100/100/1000 Mbit/s) for connecting a number of switches to one another. Nodes are connected via twelve Fast Ethernet twisted ports (10/100 Mbit/s) integrated into the switch. • A further eight nodes can be connected via an 8-port Fast Ethernet twisted pair extender, which is attached to the right of the switch. • The integrated redundancy manager facilitates high-speed media redundancy even for large networks, both for Gigabit Ethernet (SCALANCE X-400 switches in the ring) and for Fast Ethernet (SCALANCE X-400 switches in the ring in combination with SCALANCE X-200 switches or OSM/ESM). • For the construction of optical Gigabit Ethernet rings, both integrated Gigabit Ethernet ports can be converted to fiber optic via a 2-Port Gigabit Ethernet media module MM. Module versions are offered for multimode (up to 750m fiber optic length) and single-mode (up to 10km). • By means of a pluggable 2-Port Fast Ethernet media module for multimode or alternatively single-mode fiber optic, SCALANCE X-400 switches can also be integrated into 100Mbit/s rings with SCALANCE X204-2 or OSM. • A second pluggable 2-port Fast Ethernet fiber optic media module enables remote nodes to be connected optically. • Remote diagnosis is possible by means of PROFINET diagnosis (in preparation), Web browser or SNMP. • Switches of the SCALANCE X-400 product line support office standards and thus permit seamless integration of automation networks into existing office networks. Virtual networks (VLAN) can be set up. • The support of standardized redundancy procedures (Rapid Spanning Tree Protocol) permits the redundant integration into higher level enterprise networks (available soon).

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• Flexible construction of electrical or optical Industrial Ethernet networks; the network topology, type and number of ports can be adapted easily to the structure of the plant. • High availability of the network due to: - Redundant voltage feed - Redundant network structures based on optical fiber ring redundancy, redundancy manager integrated - Exchange and extension of media modules possible during operation - Simple device replacement by means of plug-in C-PLUG swap media • Reliable communication due to very fast reconfiguration of the network in event of fault ( 5 stations, e.g. SIMATIC)

You can find software for the PC products under Windows on the SIMATIC NET/Windows CD. The necessary configuring tools are supplied with all software packages.

Constantly high communication throughput CP 1612 (PCI)

Manuals in pdf format and comprehensive details of SIMATIC NET products and communication can be found on the SIMATIC NET Manual CD that accompanies the software products.

Use for PROFINET IO RealTime applications (RT, IRT with CP 1616) Time synchronization

CP 1512 (PC-Card, CardBus) SIMATIC NET Manual Collection

CPs without their own microprocessor Protocol software runs on the PG/PC PC resources are devided between communication and applications

Or d

er N o .: 6

FA0 · Co pyrig 10- 0 LP3 0 -2 ht © ZB 53 Sie

Suitable for less extensive applications

men s AG

20

03

simatic net

Use for redundant communication

CP 7515 (PC-Card, CardBus)

Recommended for smaller systems (up to 4 stations, e.g. SIMATIC) Communication performance depends on PC resources and workload

G_IK10_XX_50183

00

sA G

2

CP 1613 (PCI)

System interfacing for PG/PC

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Industrial Ethernet System interfacing for PG/PC Performance data

■ Overview The following communications processors are available for connecting to the programming device or PC: • CPs with an internal microprocessor: - CP 1616 (PCI) available soon, - CP 1613 (PCI) • CPs without an internal microprocessor: - CP 1612 (PCI) - CP 1512 (PC Card CardBus) - CP 7515 (PC Card CardBus)

Data throughput of Industrial Ethernet Comparisons between CP 1512, CP 1612 and CP 1613 show the respective communications throughput. This throughput varies between 0 and the maximum throughput for the CP 152 and CP 1612 with the corresponding software packages. When the CP 1613 is used with software packages, the communications performance remains constantly at a high level and ensures fast response times without any variations.

Time

CP 1613 constant communication power

Message/sec

CP 1512/CP1612 fluctuating communication power

G_IK10_XX_10037

2

Communication performance comparisons

Advanced/PC Configuration • Supports a simplified OPC configuration • Easy to handle thanks to automatic software installation (Plug & Play) • Advanced PC configuration is included in the scope of supply of the communications software for the PC from Version 6.0 upwards; the configuration tool NCM PC as well as the configuration console are also supplied with it.

Additional information can be found in the Internet under:

http://www.siemens.com/simatic-net/ik-info

NCM PC NCM PC replaces the previous PC configuring tools. This means that the PC can be configured either in STEP 7 or in NCM PC Version V5.1+SP2 and higher. Both tools offer the same look and feel and create the same database. This permits consistent configuration of communication functions, S5-compatible communication and S7 communication. Data only has to be entered once and data consistency is assured. • A configuration wizard integrated into NCM PC also supports user-driven configuration of the PC station. • With NCM PC and STEP 7 from Version V5.1+SP2 upwards, a PC similar to a SIMATIC S7 station can be configured and loaded over a network. This applies both to the local station on which NCM PC or STEP 7 is installed and to the remote station that is addressed over the network. Note: NCM PC does not contain a conversion function for LDBs that were created using COML S7. Reconfiguration is necessary.

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■ More information

Siemens IK PI · 2005

Industrial Ethernet System interfacing for PG/PC OPC server for Industrial Ethernet

■ Overview • The appropriate OPC servers are included in the scope of supply of the respective communication software • Standardized, open, manufacturer-independent interface

• Interfacing of OPC-capable Windows applications to S7-communication and S5-compatible communication functions (SEND/RECEIVE), PROFINET and SNMP • OPC Scout with browser functions as OPC client and OCX Data Control

PC/Windows PC SIMATIC NET OPC Scout

WinCC OPC client

Microsoft Office OPC client

OPC XML Webclient

COM/DCOM

DP-OPC server FMS-OPC server

S7-OPC server

S5-OPC server

PN CBA OPC server PN IO OPC server

SNMP OPC server

OPC XML DA as Webservice

DP protocol FMS protocol

S7 Communication

S5-compatible Communication (SEND/RECEIVE)

PROFINET

SNMP

DX OPC server

FMS-PC

S7-400

SIMATIC S5 (SEND/RECEIVE only)

S7-PC G_IK10_XX_10103

SIMATIC S5

ET 200X

PROFIBUS

01

Industrial Ethernet

S7-300

System integration with the OPC server

■ Benefits

• Different networks and protocols can be used easily thanks to the uniform interface • Reduced training and familiarization costs • Easy interfacing in the system environment and office applications over C++, Visual Basic and .NET interfaces • Fast creation of applications • Easy handling and cost-effective because the corresponding OPC server is included in the scope of supply of the respective communications software

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2

Industrial Ethernet System interfacing for PG/PC OPC server for Industrial Ethernet

■ Application

• OPC (OLE for Process Control) is implemented as an expansion of the COM (Component Object Model) communications interface and DCOM (Distributed COM) for the user software. The basic principle of OPC is that OPC client applications communicate with the OPC server over a standardized, open and manufacturer-independent interface. It is also possible to connect to OPC-capable Windows applications (Microsoft Office or HMI systems) that are already available on the market. The following communication possibilities are available for Industrial Ethernet with OPC server: • S7 communication • S5-compatible communication (SEND/RECEIVE) • PROFINET • SNMP

The OPC server offers: • Data Access interface 2.05 • Alarm and event interface 1.1 • OPC XML DA interface 1.0 • Integration of automation products of different manufacturers • Uniform, easy user interface for different components • Can be accessed from every computer in the LAN • High-performance data access over the Custom Interface (C++, NET) • Easy to use with the “Automation Interface” VB, NET) or the supplied OCX Data Control • Grouping of variables (Items); which allows a large quantity of data to be pre-processed in a short time. DX OPC Server: • OPC DX functionality for horizontal communication between OPC servers • DX OPC server is an expansion package for SIMATIC NET PC / Windows products with OPC interface

■ Function • Open standardization of the addressing using logical names for objects from an automation component or an automation system • Supports STEP 7 symbols • Efficient data transfer from a process component to an application for further processing • One client application can use several servers simultaneously • Simultaneous execution of more than one client is possible on one OPC server • Communication protocols can be used in parallel by means of the multiplexer function

Application X

Server A

• Interfaces - “Custom Interface”; for high-performance C++/NET applications - “Automation Interface” for easily created Visual Basic applications (or similar) - XML DA interface; Data access to S7 CPUs is therefore possible over the Internet. - OCX Data Control for direct embedding in Windows applications that support COM/DCOM • Other compilers can be used over the OPC server, but the compiler must support the COM interface (Microsoft component model)

Application Y

Server B

Server C

WinCC OPC client

PN OPC server

S7 OPC server

Application X OPC client

FMS OPC server

DP OPC server

XY OPC server

Comparison of conventional client/server architecture with an OPC architecture

Configuring The communication parameters are configured using only the tools of the installed software Advanced PC Configuration (con-

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figuration console, SIMATIC NCM PC or STEP 7 V5.1 + SP2); SIMATIC iMAP is used for PROFINET CBA

G_IK10_XX_10106

2

Industrial Ethernet System interfacing for PG/PC OPC server for Industrial Ethernet

■ Technical specifications Programming

■ Ordering data • Synchronous and asynchronous reading and writing of variables • Monitoring of variables using the OPC server with a signal to the client when a change occurs • Use of quantity operations; so a large amount of data can be processed in a short time.

Interfaces

• Custom Interface (C++, NET) for high OPC performance • Automation Interface (VB, Excel, Access, Delphi, ...) for ease-of-use • Graphics with OCX for configuring instead of programming • OPC XML-Interface for Data Access

Protocols

• S5-compatible communication (SEND/RECEIVE) • S7 communication • PROFINET

Product variants

include OPC servers for:

S7-1613

S7 communication, XML-DA S5-compatible communication

SOFTNET-S7 for Industrial Ethernet

S7 communication, XML-DA S5-compatible communication

SOFTNET-S7 Lean for Industrial Ethernet

S7 communication, XML-DA S5-compatible communication

PN CBA OPC server

PROFINET CBA, XML-DA

SOFTNET PN IO

PROFINET IO, XML-DA

SNMP OPC server

SNMP protocol access

DX OPC server

horizontal communication between OPC servers

DX OPC server V6.2

Order No.

2

6GK1 706-0XW62-3AA0

DX OPC server upgrade; single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612; Requirements: SIMATIC NET IE PC / Windows product V6.2 with OPC interface; German/English PN CBA OPC server V6.2

6GK1 706-0HB62-3AA0

PROFINET OPC server for CBA; single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SNMP OPC server V6.2 including MIB compiler; single license for 1 installation of the runtime software, software and electronic manual on CD-ROM; license key on diskette, for 32-bit Windows XP Professional, 2003 server, 2000 Professional WS/Server; for CP 1512/CP 1612/CP 1613 German/English • Basic Administration of up to 20 IP addresses

6GK1 706-1NW62-3AA0

• Extended Administration of up to 200 IP addresses

6GK1 706-1NX62-3AA0

• Power Pack Upgrade from SNM OPC Server Basic to SNM OPC Server Extended

6GK1 706-1NW62-3AA4

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Industrial Ethernet System interfacing for PG/PC PN CBA OPC Server

■ Overview

■ Application

• Access to variables in PROFINET CBA components over the OPC interface • Use of the objects and symbols defined using the PROFINET engineering tool SIMATIC iMap and STEP 7 • Adding PROFINET functionality to existing installations. This enables it to be used in parallel with other communication protocols such as S7 communication with SOFTNET-S7 for Industrial Ethernet. • OPC Scout as an OPC client with browser functions for the variables of the PROFINET CBA components ProTool/Pro OPC client

Microsoft Office OPC client

SIMATIC NET OPC Scout

S7-OPC server

PN CBA OPC server

S7 Communication

PROFINET Communication PROFINET Communication

S7 Communication for process data

PROFINET CBA Component

Industrial Ethernet PROFINET CBA Component e.g. S7-300 with CP 343-1

IE/PB Link PN CBA as proxy

e.g. S7-400 with CP 443-1 Advanced

PROFIBUS DP PROFINET CBA Component

PROFINET CBA Component

ET 200S

ET 200S

System integration with the PN CBA OPC server

■ Benefits

• Complete integration of the PN CBA OPC server in the SIMATIC NET OPC server environment • Supports distributed automation solutions with PROFINET CBA • Directly uses the variables and symbols defined with the PROFINET engineering tool SIMATIC iMap and STEP 7 • Operates in parallel with other communication protocols such as S7 communication over SOFTNET-S7 and Industrial Ethernet. This means that existing installations can also be expanded with the PROFINET functionality • The standardized OPC interface means that from the start C++, Visual Basic and .NET applications as well as general OPC clients (such as Microsoft Office) can participate in the new PROFINET concept

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• The PN CBA OPC server (PROFINET OPC server) is the PC application interface for communication over Industrial Ethernet with PROFINET CBA components. • OPC client applications communicate with the PN CBA OPC server over a standardized, open and manufacturer-independent interface. • The PN CBA OPC server offers: - Standardized access for OPC-capable applications and Windows applications (e.g. Microsoft Office) to variables that are available on the component interface of the PROFINET CBA components. - High-performance data access over the “Custom Interface“ (C++, .NET) - Easy to use with the “Automation Interface“ (VB, .NET) and the OCX Data Control included in the scope of supply. - Internet communication over OPC XML DA Interface • Based on the PROFINET standard. This standard supports: - Component technology in automation engineering - Graphical configuration of communication between intelligent devices instead of complex programming - Manufacturer-independent, plant-wide engineering - Vertical integration, i.e. the user can access the interface variables of a PROFINET component by means of IT standards and an OPC interface over Industrial Ethernet.

■ Function G_IK10_XX_10122

2

• The PN CBA OPC server communicates with PROFINET CBA components over Industrial Ethernet by means of DCOM protocol • Open standardization of the addressing using logical names for objects from an automation component or an automation system • Operation in parallel with other protocols is possible, such as - S7 communication - S5-compatible communication (SEND/RECEIVE) • Efficient data transfer from a process component to an application for further processing: - Synchronous and asynchronous reading and writing of variables - Monitoring of variables using the OPC server with a signal to the client when a change occurs - Use of quantity operations; a large amount of data can be processed in a short time. • Simultaneous execution of more than one client is possible on one OPC server • OPC Scout as an OPC client with browser functions for all interface variables of the PROFINET CBA components User interfaces • "Custom Interface" for high-performance C++/.NET applications • "Automation Interface" for easily created Visual Basic applications (or similar) • XML DA interface; Data access to S7 CPUs is therefore possible over the Internet. • OCX Data Control for direct embedding in Windows applications that support COM/DCOM

Industrial Ethernet System interfacing for PG/PC PN CBA OPC Server

■ Function (continued)

2 PC ProTool/Pro OPC client SOFTNET-S7 PN CBA OPC server

S7-OPC server

Industrial Ethernet

e.g. S7-400 with CP 443-1 Advanced

PROFINETComponent panel PC with WinAC PROFINET

ET 200L

PROFINET Component

SIMATIC PANEL PC POWER

TEMP

A G

B

C

D

H

I

J

M

N

O

P

S

T

U

V

W

X

Y

Z

A

E

F

K

L

Q 7 4

R 8 5

1

2

.

0

9 6 3 +/-

INS

IE/PB Link PN CBA as proxy

DEL

ESC

TAB

ACK

HELP

SHIFT

FN

CTRL ALT

ENTER

e.g. S7-300 with CP 343-1 PN

PROFIBUS DP

PROFIBUS DP

PROFINET Component

PROFINET Component

PROFINET Component

ET 200S

ET 200X

ET 200S

G_IK10_XX_10126

PROFINET Component

Application example for PN CBA OPC server

Configuring • For configuring the PROFINET communication, a separate engineering tool SIMATIC iMap is required. This tool is offered as an option package with STEP 7. • With SIMATIC iMAP, the communication links between PROFINET CBA components are graphically configured. In addition to the interconnection data, the engineering tool also creates the data used to access the interface variables over the PN CBA OPC server from visualization systems or office applications.

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Industrial Ethernet System interfacing for PG/PC PN CBA OPC Server

2

■ Technical specifications Programming

■ Ordering data • Open and standardized

PN CBA OPC server V6.2

• Synchronous and asynchronous reading and writing of variables

• Use of quantity operations; so a large amount of data can be processed in a short time.

PROFINET OPC server for CBA; single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2000 Professional/Server; for CP 1512 and CP 1612 German/English

• Custom Interface (C++, .NET)

Software iMap V2.0

• Automation Interface (Visual Basic, Excel, Access,...)

for configuring PROFINET CBA, Prerequisite: Windows 2000 Prof. SP4 or Windows XP Prof. SP1; on PG or PC with Pentium processor, min. 500 MHz; STEP 7, V5.2 SP 1 and higher incl. NCM, SIMATIC NET IE SOFTNET-PG, V6.2 and higher; PN OPC server, V6.2 and higher Type of delivery: German, English with electronic documentation;

• Monitoring of variables using the OPC server with a signal to the client when a change occurs

Interfaces

• OPC Data Control • OPC XML-Interface for Data Access Protocols

• DCOM protocol

Configuring

Configuring software for PROFINET SIMATIC iMap

Order No. 6GK1 706-0HB62-3AA0

• Single license

6ES7 820-0CC03-0YX0

• Software update service

6ES7 820-0CC01-0YX2

• Upgrade iMap V2.0 single license

6ES7 820-0CC03-0YX4

SIMATIC NET Software Update Service

6GK1 704-0AA00-3AA2

For Industrial Ethernet, PROFIBUS, OPC server, for one year service incl. manuals on CDROM; prerequisite: SIMATIC NET PC/Windows products German/ English

■ More information Additional information can be found in the Internet under:

http://www.siemens.com/automation/cba

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Industrial Ethernet System interfacing for PG/PC SNMP OPC Server

■ Overview

■ Application The SNMP OPC server makes data available for the administration of TCP/IP networks for any OPC client systems. SNMP (Simple Network Management Protocol) is a protocol that has been specifically designed for administration of TCP/IP networks. The individual nodes in the network (network components or data terminals) are equipped with a so-called SNMP agent that provides information in structured form. With OPC (OLE for Process Control), a standardized, open, multi-vendor interface is available for automation engineering. The SNMP OPC server supports access to device information over the OPC interface. This means that network visualization, system diagnostics and plant status monitoring can be implemented in any OPC client systems (with OPC clients such as WinCC, ProTool/Pro RT and PCS 7). In addition to simple device diagnostics, detailed information such as redundant network structures or network load distribution can be displayed. This increases the operational safety and improves the availability of the plant.

• Status monitoring and network management of SNMP-capable devices in any OPC client systems; e.g. SIMATIC HMI/SCADA, office application • Easy access to SNMP-capable devices over the OPC interface • Devices without SNMP agents can be monitored using the ping mechanism • Complete integration in the SIMATIC NET OPC server environment • SNMP can be implemented in parallel with other communications protocols such as PROFINET or S7 communication • Configuration and engineering is performed with STEP 7/NCM PC, V5.2 and higher.

■ Benefits

The device information can be visualized according to individual requirements and can be adapted to the special requirements of the respective customer installation. The information that is made available can also be integrated into the signaling system and alarm log of an HMI/SCADA system for example. Using the SNMP information, it is possible to expand an existing HMI/SCADA system as far as a customer-specific network management station. The SNMP OPC server can be operated over the following interfaces: • CP 1613 (PCI card, 32-bit) • CP 1612 (PCI card, 32-bit) • CP 1512 (PC card, CardBus 32-bit) • CP 7515 (PC card, CardBus 32-bit) • Integral Industrial Ethernet interface of SIMATIC programming devices/PCs

• Network view and process view in a single system • Easy network diagnostics in SIMATIC HMI/SCADA systems and office applications • Easy configuration and engineering without the need for detailed knowledge of SNMP. Embedded in the SIMATIC tool landscape • It can operate in parallel with other communication protocols

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2

Industrial Ethernet System interfacing for PG/PC SNMP OPC Server

2

■ Function

■ Ordering data

The SNMP OPC server supports access to SNMP-capable devices in the OPC client systems. For all configured TCP/IP devices that are not SNMP-capable, one OPC variable for sign-of-life monitoring (ICMP-PING) is offered. Read access and in part write access to the respective device information is possible. Thus the diagnosis of individual devices is possible as well as diagnosis of the complete plant and device characteristics can be actively controlled. The SNMP OPC server contains an MIB compiler which supplies the device information in form of an MIB (Managed Information Base). This enables device profiles to be created. Devices with SNMP agents: SIMATIC NET devices that feature special SNMP agents such as switches, WLAN Access Points and Industrial Ethernet PC and S7 communication processors are already included complete with their device profiles. The integral MIB compiler supports the loading of MIBs from other SNMP-capable devices. Additional device profiles can then be individually designed. Devices with IP addresses without SNMP agents: Devices without SNMP agents can be monitored using the ping mechanism. The user can edit and save device-specific information such as the contact person, site and device description for this purpose. • Any SNMP-capable devices such as printers or PCs can be depicted using a predefined library. • The devices are integrated into the desktop of a client application using preconfigured ActiveX Controls. The predefined device profiles and the associated ActiveX controls allow easy administration of the devices in OPC client applications. Individual expansions can also be implemented. The SNMP OPC server is integrated in the SIMATIC NET OPC server. The OPC Scout is also included in the functional scope for browsing the displayed SNMP information. The SNMP OPC server can use, for example, PROFINET or S7 communication at the same time as PROFIBUS and Industrial Ethernet communication. This means that existing installations can also be expanded with SNMP functionality. The SNMP OPC server also enables several clients to execute simultaneously on one server. User interfaces • "Custom Interface" for high-performance C++ applications • "Automation Interface“ for easily created Visual Basic applications (or similar). • OPC Data Control for easy creation of client applications by configuring ActiveX controls • OPC Alarm & Event (subset) • Preconfigured ActiveX controls for the device profile used Configuring The NCM PC configuration tool is included in the scope of supply of the CP 1613 software packages and SOFTNET for Industrial Ethernet.

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Order No.

SNMP OPC server V6.2 including MIB compiler; single license for 1 installation of the runtime software, software and electronic manual on CD-ROM; license key on diskette, for 32-bit Windows XP Professional, 2003 server, 2000 Professional WS/Server; for CP 1512/CP 1612/CP 1613 German/English • Basic Administration of up to 20 IP addresses

6GK1 706-1NW62-3AA0

• Extended Administration of up to 200 IP addresses

6GK1 706-1NX62-3AA0

• Power Pack Upgrade from SNM OPC Server Basic to SNMP OPC Server Extended

6GK1 706-1NW62-3AA4

Industrial Ethernet System interfacing for PG/PC CP 1616

■ Overview

■ Application

2

The CP 1616 provides a connection to Industrial Ethernet/PROFINET for SIMATIC PG/PC and PCs equipped with a PCI slot. The CP 1616 provides high-performance support for control tasks on the PC (PC based Control, Numeric Control, Robot Control). With IRT (isochronous real-time), this CP is ideally suited to timecritical applications that are in the range of strictly isochrone closed-loop control in the motion control field (available soon). The integrated 4-port switch supports low-cost system solutions and the configuration of different topologies.

• PCI module for connecting PCs and SIMATIC PG/PC to Industrial Ethernet with 10/100 Mbit/s, full/half duplex with Autosensing (Universal Key 3.3 V and 5 V; 33MHz/66MHz; 32-bit, executable in 64-bit PCI X systems) • With Ethernet realtime ASIC ERTEC 400 • Integrated 4-port realtime switch • Communication services: - PROFINET Controller - Support of IRT in Motion Control applications (available soon) - S7 communication - S5-compatible communication (SEND/RECEIVE) - PG/OP communication • High performance through direct memory access • Integration in network management systems through the support of SNMP • Comprehensive diagnostics possibilities for installation, startup and operation of the module • High-performance OPC server and configuration tools are included in the scope of supply of the module or the respective communication software

■ Benefits

• Ideally suited for installation in local networks through integral 4-port realtime switch • Connection of field devices to Industrial Ethernet with PROFINET • Direct memory access to process data if used as PROFINET controller over IO-Base interface • OPC as standard interface • High computing power is available in the PC by taking the load off the host CPU by means of a real-time ASIC ERTEC 400 with PROFINET RT and IRT support • Implementation in Motion Control applications thanks to support of IRT (available soon) • Easy porting into another operating system environment using the Development Kit DK-1616 • Switch operation via optional external power supply even if PC is switched off

The CP 1616 provides communication functions for SIMATIC programming devices/PCs and industrial PCs: • PROFINET Controller • SIMATIC S5/S7/C7 systems • PG/PC • Host computer • HMI devices The module can be integrated into other operating systems using the Development Kit DK-1616. The CP 1616 can be used in the PC under Microsoft Windows as Ethernet network card through an NDIS driver.

■ Design • Ethernet - 4 x RJ45 connection - Integral 4-port real-time switch for 10/100 Mbit/s Ethernet - Half/full duplex - Autonegotiation/Autosensing • PCI interface: - PCI 2.2/2.3 - 32-bit, for execution in 64-bit PCI X systems - 33 MHz or 66 MHz - Universal Key 3.3 V and 5 V - Installation through PCI standard mechanisms (Plug & Play) • Host interface/processor: - Dual-port RAM on board - Flash for on-board program memory - ARM 946 RISK processor (32-bit) on board for preprocessing • Power supply: - Operational voltage: 5 V through PCI - Optional external 9-12 V DC infeed for switch operation if PC is switched off • Size: - Short PCI format

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Industrial Ethernet System interfacing for PG/PC CP 1616

2

■ Function The CP 1616 can be operated as a PROFINET controller which maintains the process image (input, output and diagnostics data) in the memory area on the CP. High-performance data transfer to and from the IO devices is performed autonomously by the CP 1616.

For operating systems other than Windows:

Real Time

With DK-1616 the CP 1616 communications processor can be integrated in any operating system environment. It includes the required driver-source code including description.

Support of the Ethernet real-time properties of PROFINET for RT and IRT (IRT available soon). The real-time Ethernet properties of the CP 1616 ensure extremely short cycle times with highly accurate clock-pulse rates. Switching According to the industry requirements, the 4-port real-time switch permits the configuration of line topologies with spur lines and makes external switch components unnecessary. The switch function can also be active when the PC is turned off thanks to the possibility of independently supplying the external supply voltage. Software packages The following communication access options are offered for Windows operating systems: IO-Base (supplied with the CP 1616) for: • PROFINET communication: - PROFINET controllers: Connection of field devices to Industrial Ethernet with PROFINET - Access in isochrone mode to real-time data for PROFINET over IRT (available soon); this ensure extremely short cycle times with highly accurate clock-pulse rates; jitter accuracy, isochrone mode, and cycle time enable highperformance Motion Control applications. • Direct memory access to process data. The process data of the IO devices are always consistent. The IO programming interface provides the PC programmer with function calls for data transfer. • The design of the interface not only ensures fast access as PROFINET IO controller, but also easy porting to other operating system environments (e.g. VXWorks, QNX, RMOS, RTX). • The IO-Base interface of the CP 1616 is compatible with the SOFTNET PN IO interface S7-1616 for: • PG/OP communication; this software supports the programming of SIMATIC S5 and S7 controllers over Industrial Ethernet in combination with STEP 5 / STEP 7 programmable controllers. • S7 communication; the S7 interface provides PC applications (e.g. WinCC) and application programs with access to SIMATIC S7 system components. • S5-compatible communication (SEND/RECEIVE) offers the following services: - Connection establishment services - Data transfer services

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Development Kit DK-1616 for: • PROFINET communication: - PROFINET Controller

User interfaces OPC interface The OPC server included in the respective software package can be used as the standard programming interface for PROFINET and S5-compatible communication and S7 communication for linking automation technology applications to OPCcapable Windows applications (Office, HMI systems, etc.). Programming interface through C library For applications that want to use the PROFINET controller functionality directly over C/C++, the IO-Base interface can be used. This interface is of a similar design to the DP Base interface of PROFIBUS modules CP 5613 and CP 5614. It is therefore possible to port existing PROFIBUS DP master applications to PROFINET IO-Controller applications. The following compilers can be used in combination with SIMATIC NET products: • Microsoft Visual C++ V6.0 • Microsoft Visual C++.NET Diagnostics Extensive diagnostic options are available via STEP 7 or SNMP, including: • General diagnostics and statistics functions • Connection diagnostics • Diagnostics of the assigned PROFINET field devices • Integration into network management systems through the support of SNMP V1 MIB-II Configuring Configuration of the CP 1616 is performed with STEP 7/NCM PC, V5.3 SP2 and higher. NCM PC is included in the supplied software packages.

Industrial Ethernet System interfacing for PG/PC CP 1616

■ Integration

2

Industrial Ethernet PC with CP 1616

Panel PC

PC with CP 1616 as IO-Controller

SIMATIC S7-400 with CP 443-1

Switch SCALANCE X208PRO Switch SCALANCE X208PRO

ET 200S

CP 1616 as PROFINET IO Controller

ET 200S

G_IK10_XX_10097

ET 200S

Field PG

G_IK10_XX_10096

Industrial Ethernet

Field PG

CP 1616 for configuring small local networks with an integrated switch (e.g. within a machine or plant)

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Industrial Ethernet System interfacing for PG/PC CP 1616

2

■ Technical specifications

■ Ordering data

Processor

ERTEC 400

Data transmission rate

10/100 Mbit/s

Interfaces • 10BaseT, 100 BaseTX

4 x RJ45

• Connection to PG/PC

PCI 2.2/2.3 and PCI-X compatible, 32-bit; executable in 64-bit PCI-X slots, 33 MHz or 66 MHz Universal Key 3.3 V and 5 V

Power supply

5 V DC via PCI

External supply voltage

9-12 V DC

Perm. ambient conditions • Operating temperature

+5 °C to +55 °C

• Transport/storage temperature

-20 °C to +60 °C

• Relative humidity

Max. 95% at +25 °C

CP 1616 communications processor including IO Base software

S7-1616

PCI card

• Dimensions (W x D) in mm

107 x 167

Development kit for porting to other operating system environments

• Weight

Approx. 200 g

IE FC RJ45 Plug 180

• Space requirements

1 x PCI slot (32-bit; 3.3 V/5 V)

RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting Industrial Ethernet FC installation cables; with 180° cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface

PG/OP communication • Number of connections that can be used

max. 2

S7 communication • Number of connections that can be used

max. 64

S5-compatible communication (SEND/RECEIVE)

Available soon

Software for connecting a PG/PC via the CP 1616 to Industrial Ethernet (10/100 Mbit/s); OPC, NCM PC; for S7 communication, S5compatible communication, PG/OP communication; Windows 2000 Professional, XP Professional, 2003 Server

• Module format

Performance data

Available soon

PCI card with ASIC ERTEC 400 for connecting a PG/PC with PCI bus to Industrial Ethernet (10/100 Mbit/s) incl. PROFINET (RT, IRT (IRT available soon)); OPC, NCM PC; Windows 2000, XP, 2003 Server

DK-1616

Construction

Order No.

Available soon

1 pack = 1 items

6GK1 901-1BB10-2AA0

1 pack = 10 items

6GK1 901-1BB10-2AB0

1 pack = 50 items

6GK1 901-1BB10-2AE0

• Sum of all simultaneously operable max. 64 TCP/UDP connections Useful data • ISO or TCP/IP

Max. 4 KB

• UDP

Max. 2 KB

Performance data IO controller Number of operable IO devices

max. 256

Size of IO data areas overall • IO input area

Max. 32 KB

• I/O output area

Max. 32 KB

Size of I/O data areas per connected I/O device • IO input area

Max. 1472 byte

• I/O output area

Max. 1472 byte

■ More information Additional information can be found in the Internet under:

http://www.siemens.de/profinet/ik-info

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Industrial Ethernet System interfacing for PG/PC CP 1613

■ Overview

■ Benefits

2

• Continuous data throughput through protocol processing on the CP. • Flexible connection possibilities due to ITP or RJ45 connections on the module • Free computer capacity for further applications in the PC, e.g. HMI (ISO and TCP/IP transport onboard). • Simple handling through plug & play and autosensing (10/100 Mbit/s). • Operation of large network configurations with one card due to large number of connections. • Can be used for redundant communication. • OPC as standard interface. • Uniform procedure and configuration functionality with NCM PC and STEP 7.

■ Design The CP 1613 (card with microprocessor) is directly plugged into a SIMATIC PG/PC or into a PC and requires a short PCI slot. • PCI card with a microprocessor for connecting the PG or PC to Industrial Ethernet with 10/100 Mbit/s Autosensing • Communication services using - ISO or TCP/IP transport protocol - PG/OP communication - S7 communication - S5-compatible communication (SEND/RECEIVE) • 15-pole ITP connection • RJ45 connection • Clock time synchronization • ISO and TCP/IP transport protocol onboard • SNMP-supported diagnostics • The appropriate OPC server and configuration tools are included in the respective scope of supply of the communication software

Ports: • 15-pin Sub-D socket for ITP • RJ45 socket for twisted pair • Automatic detection and selection of the interface on start-up (ITP or RJ45) The module is connected, for example, using • ITP over the ITP Standard Cable 9/15 to OSM/ESM • TP over the TP Standard Cable to SCALANCE X or SCALANCE S

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Industrial Ethernet System interfacing for PG/PC CP 1613

■ Application The CP 1613 is used to connect SIMATIC PGs, industrial PCs and PCs with a PCI slot to Industrial Ethernet (10/100 Mbit/s).

10/100 Mbit/s

Twisted-pair network (Sub-D) SCALANCE X-100/X-200/X-400

OSM / ESM

OSM TP62

OSM

IE FC RJ45 Plug 180

10/100 Mbit/s

ITP Standard Cable

IE FC Cable 2 x 2

up to 100 m

up to 100 m

CP 1613

ITP

Twisted Pair-Netz (RJ45)

Structured cabling acc. to EN 50173 Industrial Ethernet Switch (e.g. ESM, SCALANCE X-100/X-200/X-400) FC Outlet RJ45

RJ45

RJ45

TP Cord RJ45/RJ45 IE FC standard cable IE FC RJ45 Modular Outlet

TP Cord RJ45/RJ45

IE TP Cord

IE TP Cord IE FC Cable 4 x 2

100 Mbit/s

Fiber optic network

OSM BC08

OMC LWL Industrial Etherneth OSM FO08

Industrial Ethernet OMC TP11

TP Cord RJ45/RJ45

G_IK10_XX_10051

2

Connection to the network with the CP 1613, CP 343-1 and CP 443-1

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Industrial Ethernet System interfacing for PG/PC CP 1613

■ Function User interfaces OPC interface The OPC server included in the respective software package can be used as the standard programming interface for the S5compatible communication and S7 communication protocols for linking automation technology applications to OPC-capable Windows applications (Office, HMI systems, etc.). Programming interface through C library The programming interfaces for S7 communication protocol, PG/OP communication protocol and S5-compatible communication protocol for existing applications are implemented as a Dynamic Link Library (DLL). This means that the following compilers can be used in combination with the SIMATIC NET products: • Microsoft Visual C/C++ V6.0 • Microsoft Visual Basic V6.0 • Microsoft Visual C++ V7.x • Other compilers can be used over the OPC server, but the compiler must support the COM interface (Microsoft component model) Software for PG/OP communication This software supports the programming of SIMATIC S5 and S7 controllers over Industrial Ethernet in combination with STEP 5 / STEP 7 automation systems.

2

Software for S5-compatible communication (SEND/RECEIVE) This interface is used for communication between • PG/PC and SIMATIC S5 • PG/PC and SIMATIC S7 • PG/PC and PG/PC S5-compatible communication (SEND/RECEIVE) offers the following services: • Management services • Connection establishment services • Data transfer services The software is included in the S7-1613 product. Principle of operation Protocols up to Level 4 (Transport) are processed autonomously on the module. 16 MB of memory is available for this to support a large quantitative framework and reliable communication. Data is exchanged between the module and the host in master mode. This means that the CP 1613 accesses the physical RAM of the host.

It is included in all CP 1613 software packages.

A Windows driver is responsible for transferring data between the host system and the CP 1613. The transmission rate to Industrial Ethernet is detected and automatically switched over (autosensing).

Software for S7 communication (S7-1613 or S7-REDCONNECT)

The IT functionality is provided in combination with the Windows software of the PC.

The S7 interface provides PG/PC applications (e.g. WinCC) and application programs with access to SIMATIC S7 system components.

Diagnostics

This provides easy, flexible access to the data of the SIMATIC S7 controller.

Configuring • The S7 communication protocol and S5-compatible communication protocol are configured in STEP 7 or NCM PC. • The configuration tool NCM PC is included in the CP 1613 software packages. • NCM PC is a component part of Advanced PC Configuration.

S7 communication offers: Administrative services • Connection management • Mini database • Trace Data transfer services • Read/write variables • BSEND/BRECEIVE With S7-REDCONNECT, communication to the high-availability S7-400H system is possible.

Via SNMP all MIB-2 objects can be read out. This enables the current status of the Ethernet interfaces to be retrieved.

Note: CP 1613 A2, the compatible successor module for CP 1613, with extended functionality will be available soon: • PCI 2.2/2.3 and PCI-X compatible • 32-bit, for execution in 64-bit PCI X slots • 33 MHz or 66 MHz • Universal Key 3.3 V and 5 V

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Industrial Ethernet System interfacing for PG/PC CP 1613

2

■ Technical specifications Data transmission rate

■ Ordering data (continued) 10/100 Mbit/s autosensing

Interfaces • Connection to Industrial Ethernet

15-pin Sub-D socket

- ITP (10/100 Mbit/s) • 10BaseT, 100BaseTX

RJ45

• Connection to PG/PC

PCI (32-bit, 5 V)

Power supply

5 V DC ± 5% 12 V DC ±5 %

Current consumption • From 5 V DC

600 mA

• From 12 V DC

500 mA

Power loss

4W

S7-1613 V6.2

S7-REDCONNECT V6.2

• Module format

PCI card

• Dimensions (W x H x D) in mm

107 x 167

S7-REDCONNECT V6.2 upgrade

• Weight

Approx. 200 g

• Space requirements

1 x PCI slot (32-bit; 5 V)

Perm. ambient conditions +5 °C to +60 °C

• Transport/storage temperature

-20 °C to +60 °C

• Relative humidity

Max. 95% at +25 °C

Construction

Performance data for mono-protocol operation S7 and programmable device/ operator panel communication • Number of connections that can be used - ISO

Max. 120

- TCP/IP

Max. 120

S5-compatible communication (SEND/RECEIVE) • Number of connections that can be used - ISO

Max. 120

- TCP/IP

Max. 120

Total of all configurable connections per PC station

Max. 207

6GK1 716-1CB62-3AA0

Software for S7 and S5 communication incl. PG/OP communication, OPC server and NCM PC; up to 120 connections, single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, Windows 2000 Professional/ Server; for CP 1613 German/English Software for failsafe S7 communication over redundant networks incl. S7-OPC server, S7-1613 V6.1, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, Windows 2000 Professional/ Server; for CP 1613 German/English

• Operating temperature

Order No.

6GK1 716-0HB62-3AA0

6GK1 716-0HB62-3AA4

For expanding S7-1613 V6.1 to S7-REDCONNECT, incl. S7-OPC server, S7-1613 V6.1, single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, Windows 2000 Professional/Server; for CP 1613 German/English SIMATIC NET Software Update Service

6GK1 704-0AA00-3AA2

For Industrial Ethernet, PROFIBUS, OPC server, for one year service incl. manuals on CDROM; prerequisite: SIMATIC NET PC/Windows products German/English

■ More information Additional information can be found in the Internet under:

■ Ordering data CP 1613 communications processor

Order No. 6GK1 161-3AA00

PCI card (32-bit; 5 V) for connecting to Industrial Ethernet (10/100 Mbit/s), with ITP and RJ45 connection over S7-1613 and S7-REDCONNECT, incl. driver for 32-bit Windows XP Professional, 2003 Server, Windows 2000 Professional/Server, CP 1613 A2 communications processor PCI card (32-bit; 3.3V/5 V; 33/66 MHz) for connecting to Industrial Ethernet (10/100 Mbit/s), with ITP and RJ45 connection over S7-1613 and S7-REDCONNECT, incl. driver for 32-bit Windows XP Professional, 2003 Server, Windows 2000 Professional/Server

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http://www.siemens.de/simatic-net/ik-info

available soon

Industrial Ethernet System interfacing for PG/PC S7-REDCONNECT

■ Overview

■ Application

• For interfacing PCs over redundant Industrial Ethernet to the SIMATIC S7-400H • Protected from communication failures arising from a fault in the double bus or in redundant rings • For redundantly configured Industrial Ethernet • Can also be implemented in non-redundant networks • No additional programming overhead for the PC and in H systems • The appropriate OPC server and configuration tools are included in the scope of supply of the respective communication software • Enhanced redundancy over 4-way communication (STEP 7 V5.1 + SP4 and higher) PC with S7-REDCONNECT and 2 x CP 1613

2

The software package S7-REDCONNECT connects the SIMATIC S7-400H to applications on the PC, e.g. WinCC. Typically, a redundant Industrial Ethernet is used. The software package can also be used where SIMATIC H systems are operated on non-redundant networks. Mixed operation of redundant and non-redundant systems is also possible.

■ Design The following components are necessary for assembling a SIMATIC H system with PC connection PC with: • Up to four CP 1613 and S7-REDCONNECT for connecting the PC to Industrial Ethernet with ISO protocol

Industrial Ethernet

S7-400H with: • CP 443-1 for connecting the S7-400H to Industrial Ethernet with ISO protocol • STEP 7 from V5.0 upwards for configuring.

Industrial Ethernet

■ Function

S7-400H

G_IK10_XX_10048

S7-400H

System configuration for S7-REDCONNECT

■ Benefits

• Provides protection against communication failure in the event of a fault in the double bus or in redundant rings • Simplifies communication of a PC application with the SIMATIC S7-400H system • Safeguards previous investments due to the use of existing applications and the flexible application options • No additional programming required for PC and H systems • Increases the availability of the PC application(e.g. PCS 7) through redundant communication

• S7 REDCONNECT contains the functional scope of the S71613 software package (S7 communication, S5-compatible communication and PG/OP communication) as well as additional redundant communication through S7 connections. An additional license for S7-1613 is not required. • S5-compatible communication • Time-of-day synchronization • Continued use of existing Windows applications • Services for monitoring the redundant communication. • Diagnostics tool for visualizing the communication status • Simple redundancy through 2-way communication (STEP 7 V5.0 SP2 or newer) • Increased redundancy through 4-way communication (STEP 7 V5.1 + SP4 or hig newer) The fault-tolerant S7 communication is directed through a standard and a reserve connection. These connections are monitored during operation and switched over if there is a fault. With S7 REDCONNECT they remain concealed to the PC application. Fault detection, switching over if required, communication monitoring and synchronization are handled in the background invisible to the application. The application, e.g. Win CC, communicates with the 2 subunits of the S7-400H in the same way as with an S7 CPU.

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■ Function (continued) User interfaces OPC interface The OPC server contained in the respective software package can be used as a standard programming interface for the protocols S7 communication and S5-compatible communication to connect automation applications to OPC-capable Windows applications (Office, HMI systems etc.) Programming interface through C-Library The programming interfaces for the protocols S7 communication, PG/OP communication, S5-compatible communication and TF protocol for existing applications are implemented as a Dynamic Link Library (DLL).

The following compilers can therefore be used in conjunction with the SIMATIC NET products: • Microsoft Visual C/C++ V6.0 • Microsoft Visual Basic V6.0 • Microsoft Visual C V7.0 (without .net Framework) available soon Configuration • Configuration of S7 communication protocols and S5-compatible communication is executed in STEP 7 NCM PC, V5.1 SP2 or newer. • The configuring tool NCM PC is included in the scope of supply of S7 REDCONNECT for Industrial Ethernet. • NCM PC is a component of Advanced PC Configuration

■ Integration PC with S7-REDCONNECT and 2 x CP 1613

SCALANCE X414-3E

SCALANCE X414-3E

SCALANCE X204-2

S7-300

SCALANCE X204-2

100 Mbit/s

Non-Siemens system

10/100 Mbit/s S7-400

SCALANCE X204-2 SCALANCE X204-2

H system

S7-400

S7-400

H system G_IK10_XX_10053

2

Optical and electrical ring, redundantly coupled

■ Ordering data S7-REDCONNECT V6.2 Software for failsafe S7 communication over redundant networks incl. S7-OPC server, S7-1613 V6.2, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1613 German/English

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Order No. 6GK1 716-0HB62-3AA0

Order No. S7-REDCONNECT V6.2 upgrade For expanding S7-1613 V6.2 to S7-REDCONNECT, single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1613 German/English

6GK1 716-0HB62-3AA4

Industrial Ethernet System interfacing for PG/PC CP 1612

■ Overview

■ Application

2

The CP 1612 is an Ethernet card that can be operated in any PG/PC with a free PCI slot. It is intended for applications in an industrial environment. The CP 1612 can be operated with all SOFTNET® for Industrial Ethernet packages.

■ Design Supports the Plug&Play mechanism of the operating system.

■ Function

• For connecting the PG/PC with a PCI slot to Industrial Ethernet with 10/100 Mbit/s • Communication services with ISO or TCP/IP transport protocols - PROFINET - PG/OP communication - S7 communication - S5-compatible communication (SEND/RECEIVE). • Designed for use in industrial environments • PCI card (32-bit; Universal Key 3.3 V/5 V) • Interfaces: RJ45 (Twisted Pair) • Plug&Play • The appropriate OPC server and configuration tools are included in the scope of supply of the respective communication software

The CP 1612 offers the following accesses: • Layer 2: Interfacing for PC networks in an industrial environment. • Layer 4 and Layer 7. In conjunction with the SOFTNET packages for Industrial Ethernet, the CP 1612 offers low-cost access to Industrial Ethernet, e.g. to SIMATIC S5/S7. In addition, the protocols for Industrial Ethernet provided by the operating system are also supported. IT functionality results in combination with the Windows software of the PC. Configuration • Configuration of S7 communication protocols and S5-compatible communication is executed in STEP 7 V5.1 SP3 or higher or NCM PC Version V5.1 SP2 or higher. • The configuring tool NCM PC is included in the scope of supply with the software packages SOFTNET S7 and SOFTNET PG for Industrial Ethernet. • NCM PC is a component of Advanced PC Configuration

■ Benefits

• RJ45 connection possibility • Optimally coordinated with SOFTNET for Industrial Ethernet • Ideal for small installations. • OPC as standard interface • Uniform procedure and configuration functionality with NCM PC and STEP 7.

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2

■ Technical specifications

■ Ordering data (continued)

Data transmission rate

10/100 Mbit/s autosensing

Interfaces • 10BaseT, 100BaseTX • Connection to PG/PC

RJ45 PCI (32 bits 3.3 V/5 V)

Supply voltage

5 V DC ± 5%, 12 V

Perm. environmental conditions • Operating temperature • Transport/storage temperature • Relative humidity

0 °C to +50 °C -25 °C to +55 °C Max. 95% at +25 °C

Design • Module format • Dimensions (H x D) in mm • Weight • Space required

PCI card 50 x 120 Approx. 100 g 1 x PCI slot (32 bits; 3.3 V or 5 V)

■ Ordering data CP 1612 communications processor

Order No. 6GK1 161-2AA00

PCI card (32-bit; 3.3 V/5 V) for connecting a programming device or PC to Industrial Ethernet (10/100 Mbit/s), with RJ45 connection incl. driver for 32-bit Windows 98, Me, NT 4.0, WS/Server, 2000 Professional/Server, XP Professional, 2003 Server Additional components SOFTNET Security Client 2004

6GK1 704-1VW01-0AA0

Software for setting up safe IPbased VPN connections from a programming device/PC with network segments which are secured by SCALANCE S; single license for 1 installation, runtime software, configuring tool and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows 2000 Professional, XP Professional, 2003 Server German, English, French, Italian, Spanish SOFTNET PN IO V6.2

6GK1 704-1HW62-3AA0

Software for PROFINET I/O controller with OPC server and NCM PC; single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server; Windows 2000 Professional, server for CP 1512 and CP 1612, German/English SOFTNET-S7 V6.2 for Industrial Ethernet Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 64 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English

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6GK1 704-1CW62-3AA0

Order No.

Additional components SOFTNET-S7 Lean V6.2 Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 8 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612; German/English

6GK1 704-1LW62-3AA0

SOFTNET-PG V6.2 for Industrial Ethernet Software for PG/OP communication, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612; German/English

6GK1 704-1PW62-3AA0

SOFTNET-S7 with CP 1612 Bundle of SOFTNET-S7 and CP 1612 products

6GK1 950-1AB00

PN CBA OPC server V6.2 PROFINET OPC server for CBA; single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2000 Professional/Server; for CP 1512 and CP 1612 German/English

6GK1 706-0HB62-3AA0

SNMP OPC server V6.2 including MIB compiler; single license for 1 installation of the runtime software, software and electronic manual on CD-ROM; license key on diskette, for 32-bit Windows XP Professional, 2003 server, 2000 Professional WS/Server; for CP 1512/CP 1612/CP 1613 German/English • Basic Administration of up to 20 IP addresses • Extended Administration of up to 200 IP addresses • Power Pack Upgrade from SNM OPC Server Basic to SNMP OPC Server Extended SIMATIC NET Software Update Service For Industrial Ethernet, PROFIBUS, OPC server, for one year service incl. manuals on CD-ROM Requirement: SIMATIC NET PC/Windows products German/English Documentation S7-CPs/NCM S7 for Industrial Ethernet and PROFIBUS; manual package for configuring C7-CPs, IE/PB Link and PC-Stations (STEP 7 V5.3) • German • English

6GK1 706-1NW62-3AA0

6GK1 706-1NX62-3AA0

6GK1 706-1NW62-3AA4

6GK1 704-0AA00-3AA2

6GK7 080-0AA01-8AA0 6GK7 080-0AA01-8BA0

Industrial Ethernet System interfacing for PG/PC CP 1512

■ Overview

■ Application

2

The CP 1512 is an Ethernet card that can be operated in a PG/PC with a PC card slot of Type II with CardBus interface (32 bits). In combination with the SOFTNET packages for Industrial Ethernet (except for UNIX), the CP 1512 can be implemented, for example, in a notebook computer for remote programming (PG communication).

■ Design Supports the Plug&Play mechanism of the operating system. • PC Card Type II (CardBus 32-bit) • Connection to Industrial Ethernet through external RJ45 adapter • For connecting PGs/notebooks to Industrial Ethernet using a PCI card (CardBus interface, 32-bit) with 10/100 Mbit/s • Communication services with ISO or TCP/IP transport protocols - PROFINET - PG communication - S7 communication - S5-compatible communication (SEND/RECEIVE) • Designed for use in industrial environment • PC card Type II (32-bit CardBus) • Interfaces: RJ45 (Twisted Pair) • Plug&Play • The appropriate OPC server and configuration tools are included in the scope of supply of the respective communication software

■ Benefits

■ Function The CP 1512 offers the following modes of access: • Level 2: Interface for PC networks in the industrial environment • Level 4 and Level 7. In combination with the SOFTNET packages for Industrial Ethernet, the CP 1512 offers low-cost access to Industrial Ethernet, e.g. to SIMATIC S5/S7. The protocols provided by the operating system for Industrial Ethernet are also supported. The IT functionality is provided in combination with the Windows software of the PC. Configuring • The protocols S7 communication and S5-compatible communication are configured in STEP 7, V5.1 SP3 and higher or NCM PC, V5.1 SP2 and higher. • The NCM PC configuration tool is included in the scope of supply of the SOFTNET-S7, SOFTNET-S7 Lean and SOFTNET-PG software packages for Industrial Ethernet • NCM PC is a component part of Advanced PC Configuration.

• RJ45 connection possibility • Optimally coordinated with SOFTNET for Industrial Ethernet • Enables remote maintenance and diagnostics through Ethernet in PG/notebooks with STEP 7 • OPC as standard interface • Uniform procedure and configuration functionality with NCM PC and STEP 7.

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2

■ Technical specifications Data transmission rate

■ Ordering data 10/100 Mbit/s autosensing

Interfaces • 10BaseT, 100BaseTX

RJ45

• Connection to PG/PC

PC Card Type II (CardBus 32-bit)

Supply voltage

+3.3 V DC (± 5%)

Perm. environmental conditions • Operating temperature

0°C to +60°C

• Transport/storage temperature

-20 °C to +70 °C

• Relative humidity

Max. 95% at +25 °C

CP 1512 communications processor

Order No. 6GK1 151-2AA00

PC card (Cardbus 32-bit) for connecting a programming device/Notebook computer to Industrial Ethernet incl. 2 adapters for Industrial Twisted Pair and RJ45, incl. driver for 32-bit Windows 98, Me, NT 4.0 WS/server (requirements: Cardwizard Systemsoft 5.2), 2000 Professional/server; XP Professional, 2003 Server Additional components

Construction of the CP 1512 • Module format

PC Card Type II

SOFTNET Security Client 2004

• Dimensions (H x W x D) in mm

85.6 x 54 x 3

• Weight

30 g

• Space required

1 x PC Card slot Type II

Software for setting up safe IP-based VPN connections from a programming device/PC with network segments which are secured by SCALANCE S; single license for 1 installation, runtime software, configuring tool and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows 2000 Professional, XP Professional, 2003 Server German, English, French, Italian, Spanish

Constructional design of RJ45 adapter • Dimensions (H x W x D) in mm, approx.

40 x 22 x 20

• Weight, approx.

40 g

• Cable length, approx.

20 cm

SOFTNET PN IO V6.2

6GK1 704-1VW01-0AA0

6GK1 704-1HW62-3AA0

Software for PROFINET I/O controller with OPC server and NCM PC; single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server; Windows 2000 Professional, server for CP 1512 and CP 1612, German/English SOFTNET-S7 V6.2 for Industrial Ethernet

6GK1 704-1CW62-3AA0

Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 64 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SOFTNET-S7 Lean V6.2 Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 8 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English

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Industrial Ethernet System interfacing for PG/PC CP 1512

■ Ordering data (continued)

Order No.

Additional components SOFTNET-PG V6.2 for Industrial Ethernet

6GK1 704-1PW62-3AA0

SIMATIC NET Software Update Service

6GK1 704-0AA00-3AA2

for Industrial Ethernet, PROFIBUS, OPC server, for one year service incl. manuals on CD-ROM; Prerequisite: SIMATIC NET PC/Windows products German/English Documentation S7-CPs/NCM S7 6GK1 950-1AA00

Bundle of SOFTNET-PG and CP 1512 products PN CBA OPC server V6.2

2

Additional components

Software for PG/OP communication, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SOFTNET-PG with CP 1512

Order No.

6GK1 706-0HB62-3AA0

for Industrial Ethernet and PROFIBUS; manual package for configuring C7-CPs, IE/PB Link and PC-Stations (STEP 7 V5.3) • German

6GK7 080-0AA01-8AA0

• English

6GK7 080-0AA01-8BA0

PROFINET OPC server for CBA; single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SNMP OPC server V6.2 including MIB compiler; single license for 1 installation of the runtime software, software and electronic manual on CD-ROM; license key on diskette, for 32-bit Windows XP Professional, 2003 server, 2000 Professional WS/Server; for CP 1512/CP 1612/CP 1613 German/English • Basic Administration of up to 20 IP addresses

6GK1 706-1NW62-3AA0

• Extended Administration of up to 200 IP addresses

6GK1 706-1NX62-3AA0

• Power Pack Upgrade from SNM OPC Server Basic to SNMP OPC Server Extended

6GK1 706-1NW62-3AA4

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Industrial Ethernet System interfacing for PG/PC SOFTNET for Industrial Ethernet

■ Overview

■ Application

• For coupling programming devices/PCs/workstations to programmable controllers • Communication services: - PG/OP communication - S7 communication - S5-compatible communication (SEND/RECEIVE) • Can be used with - CP 1612 (PCI) - CP 1512 (PC Card) - CP 7515 (PC Card CardBus) - Integrated Industrial Ethernet interface - Modem (Remote Access Service RAS) • Complete protocol stack as a software package • The appropriate OPC server and configuration tools are included in the scope of supply of the respective communication software CP 1512 CP 1612

PC/PG

SOFTNET for Industrial Ethernet

Industrial Ethernet S5-115U to -155U with CP 1430 TF

S7-200 with CP 243-1

With SOFTNET® for Industrial Ethernet, PCs/PGs and workstations can be connected to programmable controllers, such as SIMATIC S7, over Industrial Ethernet. The following user interfaces are available: • PG/OP communication for SIMATIC S7 • S5-compatible communication (SEND/RECEIVE) for communication with SIMATIC S5 and S7 • S7 communication SOFTNET is available for the following interfaces: • CP 1612 (PCI), • CP 1512 (PC card) • CP 7515 (PC-Card CardBus) • integrated Industrial Ethernet interface • Modem/ISDN (Remote Access Service RAS)

■ Function With SOFTNET, the complete protocol stack is processed in the PC.

S7-300 with CP 343-1

This architecture means that in contrast to the 1613 products, the performance of the SOFTNET packages is dependent on the configuration or loading of the PC used. The IT functionality is provided in combination with the interfaces and the Windows software of the PC.

S7-400 with CP 443-1

System configuration SOFTNET for Industrial Ethernet

■ Benefits

G_IK10_XX_10040

2

User interfaces OPC interface The OPC server included in the respective software package can be used as the standard programming interface for the S5compatible communication and S7 communication protocols for linking automation technology applications to OPC-capable Windows applications (Office, HMI systems, etc.). Programming interface through C library

• Communication with SIMATIC through Industrial Ethernet • OPC as standard interface • Uniform procedure and configuration functionality with NCM PC and STEP 7. • Flexible connection possibilities, e.g. through CP 1512, CP 1612, integrated Industrial Ethernet interface, Modem/ISDN (RAS)

The programming interfaces for S7 communication protocol, PG/OP communication protocol and S5-compatible communication protocol for existing applications are implemented as a Dynamic Link Library (DLL). This means that the following compilers can be used in combination with the SIMATIC NET products: • Microsoft Visual C/C++ V6.0 • Microsoft Visual Basic V6.0 • Microsoft Visual C++ V7.x Other compilers can be used over the OPC server, but the compiler must support the COM interface (Microsoft component model)

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Industrial Ethernet System interfacing for PG/PC SOFTNET for Industrial Ethernet

■ Function (continued)

2

Software for PG/OP communication

S5-compatible communication (SEND/RECEIVE)

This software supports the programming of SIMATIC S5 and S7 controllers over Industrial Ethernet in combination with STEP5 / STEP7.

This interface based on Layer 4 (ISO transport or TCP/IP with RFC 1006) is used for communication between • PG/PC and SIMATIC S5 • PG/PC and SIMATIC S7 • PG/PC and PG/PC

Software for S7 communication SIMATIC S7 system components communicate with each other using S7 communication functions. The S7 communication functions can be based on either ISO protocol or TCP/IP protocol. S7 communication offers the following services: • Administrative services • S7 connection management services • Variable services • VFD services (Virtual Field Device) • Trace and mini database

S5-compatible communication (SEND/RECEIVE) offers the following services: • Management services • Connection establishment services • Data transfer services Configuring • The S7 communication protocol and S5-compatible communication protocol are configured in STEP 7 or SIMATIC NCM PC, V5.1 SP2 and higher. • NET NCM PC is a component part of Advanced PC Configuration. • The NCM PC configuring tool is included in the scope of supply of the relevant packages.

PC/PG

CP 1512 CP 1612

SOFTNET-S7 Lean

Industrial Ethernet

S7-200 with CP 243-1

S7-200 with CP 243-1

G_IK10_XX_10040ah

S7-200 with CP 243-1

System configuration with SOFTNET-S7 Lean for Industrial Ethernet and S7-200

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2

■ Technical specifications

■ Ordering data SOFTNET-S7 V6.2 for Industrial Ethernet

Performance data S7 and PG/OP communication (number of operable connections) • SOFTNET-S7

Max. 64

• SOFTNET-S7 Lean

Max. 8

Order No. 6GK1 704-1CW62-3AA0

Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 64 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SOFTNET-PG V6.2 for Industrial Ethernet

6GK1 704-1PW62-3AA0

Software for PG/OP communication, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SOFTNET-S7 Lean V6.2 for Industrial Ethernet

6GK1 704-1LW62-3AA0

Software for S7 and S5-compatible communication, incl. OPC server, PG/OP communication and NCM PC; up to 8 connections, single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server, 2000 Professional/Server; for CP 1512 and CP 1612 German/English SOFTNET-PG with CP 1512

6GK1 950-1AA00

Bundle of SOFTNET-PG and CP 1512 products SOFTNET-S7 with CP 1612

6GK1 950-1AB00

Bundle of SOFTNET-S7 and CP 1612 products SIMATIC NET Software Update Service For Industrial Ethernet, PROFIBUS, OPC server, for one year service incl. manuals on CDROM; prerequisite: SIMATIC NET PC/Windows products German/English

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6GK1 704-0AA00-3AA2

Industrial Ethernet System interfacing for PG/PC SOFTNET PN IO

■ Overview

2 PC/PG

CP 1612

CP 1512

SOFTNET PN IO

Industrial Ethernet

IE/PB Link PN IO

S7-400 with CP 443-1 Advanced

S7-300 with CPU 317-2 PN/DP or CPU 31x with CP 343-1 Advanced (coming soon) G_IK10_XX_10073

ET 200S with IM 151-3 PN

PROFIBUS

S7-300 ET 200S

• Software for coupling PCs/programming devices and notebooks to PROFINET IO devices • Possible applications: - PC-based control systems - HMI systems - Test applications • Communication services: - PROFINET IO Controller • Can be used with - CP 1612 (PCI) - CP 1512 (PC card) - Integrated interfaces of SIMATIC PGs/PCs • Cost-effective solution for the low-end performance range • OPC server for I/O interfacing over PROFINET included in scope of supply

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Industrial Ethernet System interfacing for PG/PC SOFTNET PN IO

2

■ Benefits

■ Function

• Cost-effective interfacing of field devices with Industrial Ethernet with PROFINET • Simple porting of the application with OPC as a standard interface • High-performance IO data access through IO Base interface for linking into C/C++ applications • Simple migration of PROFIBUS modules CP 5613/CP 5614 with DP base interface to PROFINET through IO-Base interface • Uniform procedure and configuration functions for NCM PC and STEP 7

■ Application

PROFINET communication • PROFINET IO controller; for connection of field devices to Industrial Ethernet with PROFINET User interfaces • OPC interface The supplied OPC server can be used as a standard programming interface for PROFINET IO-Controller to link automation applications to OPC-capable Windows applications (Office, HMI systems, etc.). • Programming interface through C library; For applications that want to use the PROFINET IO-Controller functionality directly in C/C++, the IO Base interface can be used. This interface is of a similar design to the DP Base interface of PROFIBUS modules CP 5613 and CP 5614. It is therefore possible to port existing PROFIBUS DP master applications to PN IO-Controller applications. The following compilers can be used in combination with SOFTNET PN IO: - Microsoft Visual C/C++ V6.0 - Microsoft Visual Basic V6.0 - Microsoft Visual Basic V7.0 The IO-Base interface is compatible with the CP 1616 Principle of operation

Using SOFTNET PN IO, PCs can be connected to field devices over Industrial Ethernet.

With SOFTNET, the complete protocol stack is processed in the PC. This architecture means that the performance depends on the configuration of the PC used or the loading on the PC.

SOFTNET PN IO is available for the following interfaces: • CP 1612 (PCI) • CP 1512 (PC card) • Integrated interfaces of SIMATIC PGs/PCs

Configuring • Configuration is performed with STEP 7/NCM PC, V5.3 SP1 and higher

■ More information Additional information can be found in the Internet under:

http://www.siemens.de/profinet/ik-info

■ Ordering data SOFTNET PN IO V6.2

Order No. 6GK1 704-1HW62-3AA0

Software for PROFINET I/O controller with OPC server and NCM PC; single license for 1 installation, runtime software, software and electronic manual on CDROM, license key on diskette, Class A, for 32-bit Windows XP Professional, 2003 Server; Windows 2000 Professional, server for CP 1512 and CP 1612, German/English CP 1612 communications processor

6GK1 161-2AA00

PCI card (32-bit; 3.3 V/5 V) for connecting a programming device or PC to Industrial Ethernet (10/100 Mbit/s), with RJ45 connection incl. driver for 32-bit Windows 98, Me, NT 4.0, WS/Server, 2000 Professional/Server, XP Professional, 2003 Server CP 1512 communications processor PC card (Cardbus 32-bit) for connecting a programming device/Notebook computer to Industrial Ethernet incl. 2 adapters for Industrial Twisted Pair and RJ45, incl. driver for 32-bit Windows 98, Me, NT 4.0 WS/server (requirements: Cardwizard Systemsoft 5.2), 2000 Professional/server; XP Professional, 2003 Server

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6GK1 151-2AA00

Industrial Ethernet System interfacing for PG/PC SOFTNET for UNIX

■ Overview

■ Function

• Software for connecting SIMATIC S7 • Support for the UNIX operating systems HP-UX, Solaris Sparc and X86, SCO and Linux • Support of ISO and TCP/IP (RFC 1006) interface • Operation of several cards UNIX applications, HMI

SOFTNET uses the internal interfaces LLI/DLPI and TLI/XTI that were specified by AT&T. These interfaces have been included in part in the Xopen standardization and are available as standard for almost all UNIX systems. SOFTNET supports the operation of several communication cards simultaneously. The ISO protocol is supported as well as TCP/IP with RFC1006 protocol. All SOFTNET products offer the user diagnostics and trace functions. SOFTNET-S7 functions

SOFTNET S7 S5-K UNIX-BS

7 . . 4 . . .

SIMATIC S7 system components communicate with each other using S7 communication functions. A programming interface SAPI-S7 (Simple Application Programmer Interface) is available for UNIX operating systems in addition to the programming interface for Windows operating systems.

ISO/OSI layer model

Note: It is important to note that the SOFTNET-S7 functional scope differs between the Windows and UNIX versions.

TCP/IP

ISO

SIMATIC S7

G_IK10_XX_10041

SCO

Solaris X86

Solaris Sparc

HP-UX

Linux

7 . . 4 . . .

SOFTNET UNIX system configuration

■ Benefits

S7 communication offers the following services: • Administrative services • Variable services • VFD services (Virtual Field Device) • BSEND/BRECV V2.0 and higher In addition to S7 communication, S5-compatible communication (SEND/RECEIVE) is also offered. CP 1512 CP 1612

PC/PG

• Cost-efficient programming through convenient, simple interface • Flexible application due to hardware-independent software

SOFTNET for UNIX

Industrial Ethernet

■ Application For UNIX systems, Siemens offers comprehensive communication options with SIMATIC for Industrial Ethernet.

S5-115U ... -155U with CP 1430 TF

S7-200 with CP 243-1

S7-300 with CP 343-1

S7-400 with CP 443-1

G_IK10_XX_10040b

The SOFTNET software packages provide the user with convenient interfaces for communication between HMI systems or other UNIX applications and SIMATIC S7.

System configuration for SOFTBUS UNIX

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Industrial Ethernet System interfacing for PG/PC SOFTNET for UNIX

2

■ Ordering data

Order No.

Support for other UNIX operating systems: For sales, service and training, contact:

SOFTNET-S7/UNIX for Industrial Ethernet Software for S7 communication for SIMATIC S7 including Level 4 interface over ISO or TCP/IP, single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key by fax, Class A, German/English Version 2.0 SOFTNET-S7/UNIX SCO

6GK1 704-1CC20-3AA0

for SCO-UNIX (32-bit) V5.0.4 to V5.0.5 SOFTNET-S7/UNIX HP-UX

6GK1 704-1CG20-3AA0

for HP-UX (32-bit) V10.20–11.0 SOFTNET-S7/UNIX Sparc

6GK1 704-1CF20-3AA0

for Solaris Sparc (32-bit) V2.6 to V2.7 SOFTNET-S7/UNIX X86

6GK1 704-1CE20-3AA0

for Solaris (32-bit) X86 V2.7 SOFTNET-S7/UNIX V2.0 upgrade

6GK1 704-1CU20-3AA4

for Version 2.0 for SCO-UNIX (32-bit) V5.0.4 to V5.0.5 for HP-UX (32-bit) V10.20 to V11.0 for Solaris Sparc (32-bit) V2.6 to V2.7 for Solaris (32-bit) X86 V2.7 SOFTNET-S7/LINUX Version 2.0 The original distributions of SUSE, RedHat and Industrial LINUX are supported. Please contact your Siemens representative for information about current versions

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■ More information

2XV9 450-1CG00

SIEMENS AG I&S IT PS 21 Contact Your IT4Industry Team Werner-von-Siemens-Str. 60 91052 Erlangen Tel.: +49 (0) 9131/7-4 61 11 Fax: +49 (0) 9131/7-4 47 57 E-mail: [email protected]

Industrial Ethernet System interfacing for PG/PC SOFTBUS-SOFTNET for UNIX

■ Overview • Integrated communication • Cross-computer communication

SAP

2

• Uniform interface - to databases such as Oracle, Informix, etc. - Link to ERP and DB systems - to SIMATIC S7

SIPAX

File interface

Oracle

SOFTBUS

SOFTNET S7

UNIX-BS

7 . . 4 . . .

TCP/IP

ISO

G_IK10_XX_10042

7 . . 4 . . .

SIMATIC S7

System configuration for SOFTBUS-SOFTNET

■ Benefits

■ Function SOFTBUS functions

• Communication across the system with standardized interface. • Incorporation of ERP and DB systems. • Interfacing of SIMATIC control systems • Fast and automatic data flow

SOFTBUS comprises software modules that can be used on all commonly available computer systems (UNIX, Windows NT, LINUX). The modules are compatible and have been adapted to standards such as SIMATIC NET and thus secure vertical integration with short start-up times. Packaging of SOFTBUS-SOFTNET-S7

■ Application The process environment in industrial companies has usually grown historically. This produces many isolated solutions that, as such, function optimally, but are not integrated in the overall plant. In order to integrate these solutions, smooth and consistent communication where nothing is lost is required. Only then is it possible to ensure that the right information is available at the right place at the right time. SOFTBUS together with SOFTNET S7 consists of adapted blocks which are available on all common system platforms (LINUX, UNIX, Windows), thus ensuring fault-free communication between the system platforms.

SOFTBUS-SOFTNET-S7 is a product package that combines the functions of SOFTBUS and SOFTNET-S7. SOFTBUS DB functions SOFTBUS-DB merges databases and communication and therefore offers possibilities for transaction protection and uniform data storage. Interfaces Thanks to the combination of different modules, all commonly used platforms can be supported and linked together heterogeneously or homogeneously. The programming interface of SOFTBUS is identical to the WVS-KOM interface of the SIPAX package. This means that SIPAX applications can migrate to SOFTBUS without any problems.

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■ Ordering data

Order No.

For further information about the SOFTBUS product for Industrial Ethernet and interfacing to SAP and databases, please contact:

SOFTBUS Version 2.0 • SOFTBUS HP-UX (32-bit)

2XV9 450-1CE00

• SOFTBUS SPARC (32-bit)

2XV9 450-1CE03

SOFTBUS-SOFTNET-S7 Version 2.0 • SOFTBUS-SOFTNET-S7/HP-UX (32-bit)

2XV9 450-1CF00

• SOFTBUS-SOFTNET-S7/SPARC (32-bit)

2XV9 450-1CF03

SOFTBUS LINUX • SOFTBUS/LINUX redundant (TCP) (32-bit)

2XV9 450-1CG02

• SOFTBUS/LINUX redundant (ISO) (32-bit)

2XV9 450-1CG04

• SOFTBUS/LINUX (TCP) (32-bit)

2XV9 450-1CG08

• SOFTBUS/LINUX (ISO) (32-bit)

2XV9 450-1CG10

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■ More information

Siemens IK PI · 2005

SIEMENS AG I&S IT PS 21 Contact Your IT4Industry Team Werner-von-Siemens-Str. 60 91052 Erlangen, Germany Tel.: +49 (0) 9131/7-4 61 11 Fax: +49 (0) 9131/7-4 47 57 E-mail: [email protected]

Industrial Ethernet System interfacing for SIMATIC HMI SIMATIC WinCC

■ Overview

■ Design SIMATIC WinCC can be used as a single-user system or as a multi-user system in networked client-server configurations for more sophisticated requirements. The operator stations in the multi-user system are automatically coordinated during operation, e.g. for alarm acknowledgment. The operating system basis for SIMATIC WinCC is Windows NT 4.0 2000 from Microsoft. With CP 1613 and communication software S7-1613 (S7 communication) or TF-1613 (TF functions), powerful links are established with SIMATIC S7 PLCs and SIMATIC S5 PLCs.

■ More information Additional information can be found in the Internet under:

• PC-based HMI system with many options for implementing automation solutions: - Client-server structures with simple installation - Safety in process operation and data integrity through redundancy - Unlimited expansion of functions through linking of ActiveX elements - Open communication through OPC (OLE for Process Control) - Simple and fast configuration through integration with SIMATIC STEP 7

http://www.siemens.de/wincc

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Industrial Ethernet System interfacing for SIMATIC HMI SIMATIC WinCC

■ Application examples WInCC Server/Standard PC with WinCC e.g. RC 64 k or RT 64 k

WinCC

+ server option + TCP/IP interface module (e.g. CP 1612)

without operator controls: 32 clients + 3 Web clients or 50 Web clients + 1 client

+ TCP/IP interface module (e.g. CP 1612)

WinCC

up to 4 clients with operator controls

WinCC

Client

Client

TERMINALBUS TCP/IP

Server

PROCESS BUS (Industrial Ethernet/PROFIBUS)

SIMATIC S7-400

SIMATIC S7-300

This allows you to set up the following application examples G_ST80_DE_00013

- WinCC single-user system: SIMATIC NET PROFIBUS with S7-functions - WinCC single-user system: SIMATIC NET Industrial Ethernet with S7-functions - WinCC single-user system: SIMATIC NET PROFIBUS-FMS

WinCC multi-user system with operator-controllable server

Standard-PC with WinCC e.g. RC 64 k or RT 64 k

SIMATIC NET Industrial Ethernet (S7 functions) WinCC - CP 1613 6GK1 161-3AA00 - S7 1613 (communications software) 6GK1 716-1CB61-3AA0

Industrial Ethernet

SIMATIC S7-400

SIMATIC S7-300

- CP 443-1 (S7, S/R) ISO + TCP 6GK7 443-1EX11-0XE0

- CP 343-1 (S7, S/R) ISO + TCP 6GK7 343-1EX11-0XE0

- CP 443-1 IT (S7, S/R, HTTP) 6GK7 443-1GX11-0XE0

Manual

- NCM S7 manual Industrial Ethernet (SIMATIC NET CD bzw. Internet Download)

- CP 343-1 IT (S7, S/R, HTTP) 6GK7 343-1GX11-0XE0

Manual

- NCM S7 manual Industrial Ethernet (SIMATIC NET CD or Internet Download) G_ST80_XX_00011

2

WinCC single station system with S7 communication

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Industrial Ethernet System interfacing for SIMATIC HMI SIMATIC WinCC

■ Communication components for PG/PC to SIMATIC (from WinCC V6.0 and higher) Industrial Ethernet

SIMATIC S5 Ethernet (TF)

SIMATIC S5 Ethernet Layer 4

SIMATIC S5 TCP/IP

SIMATIC S7 Protocol Suite

SIMATIC 505 Ethernet Layer 4

SIMATIC 505 TCP/IP 1)

2

Order No.

WinCC – channel DLL

•

SIMATIC S5 Ethernet TF Channel DLL for S5 TF communication

Contained in basic package

•

SIMATIC S5 Ethernet Layer 4 Channel DLL for S5-layer 4 communication + TCP/IP

•

Contained in basic package

•

SIMATIC S7 Protocol Suite Channel-DLL for S7 functions

Contained in basic package

•

SIMATIC 505 Ethernet Layer 4 Channel DLL for 505 layer 4 communication SIMATIC 505 TCP/IP 1) Channel DLL for 505 TCP/IP communication

Contained in basic package

•

Contained in basic package

Communication components to supplement OS/OP CP 1612 PCI card for connection of PG/PC to Industrial Ethernet (SOFTNET-S7 must be ordered separately)

•

•

•

6GK1 161-2AA00

CP 1512 PCMCIA card for connect. of PG/PC to Industrial Ethernet (SOFTNET-S7 must be ordered separately)

•

•

•

6GK1 151-2AA00

SOFTNET-S7 Communications software for S7 functions (up to 64 connections)

•

•

6GK1 704-1CW61-3AA0

•

•

6GK1 704-1LW62-3AA0

•

•

•

•

•

•

•

•

6GK1 716-1CB62-3AA0

•

•

•

6GK1 716-1TB62-3AA0

• for Windows NT4.0/2000/XP SOFTNET-S7 Lean Communications software for S7 functions (up to 8 connections) • for Windows NT4.0/2000/XP

•

CP 1613 PCI card for connecting to Industrial Ethernet (The communications software must be ordered separately) S7-1613 Communications software for S7 functions and S5/505-Layer 4 communication with TCP/IP

•

6GK1 161-3AA00

• for Windows NT4.0/2000/XP

•

TF-1613 Communications software for TF functions and S5/505-Layer 4 communication with TCP/IP • for Windows NT4.0/2000

•

System interfacing possible

1) Through any Interface Board with NDIS 3.0 interface; no separate communication software required

Additional information can be found in the Internet under:

http://www4.ad.siemens.de:8080/view/cs/de/14627901

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Industrial Ethernet Partner solutions Connectors and wall bushings IP20/IP67

2

■ Overview

■ Design • The core component of each plug-in connector is the RJ45 data module with fast connection technique. • The data module has four HARAX® fast connection contacts that reliably connect flexible industry-compatible Category 5 cables with dimensions of AWG 22 to 24 and solid conductors of cross-section AWG 22 to 23. IP20 Data plug-in connector • Small industry-compatible RJ45 Ethernet plug-in connector for industrial Ethernet installation cable for direct connection to IP20 devices • Standard footprint of 14 mm which supports a high packing density in the application • An additional latching hook on the casing makes it easy to unlock the plug-in connector. IP67 Push Pull connector • IP67 data variants in the push-pull casing with a casing lock • The plug-in connector casing latches secure to the coupling though a rotating locking sleeve. • Easy to unlatch • Suitable for compact industrial applications IP67 Push Pull wall bushings • Compatible to RJ45 plug-in connectors • Compact wall bushing to IP67 with mounting dimensions of 21 x 27 mm • At the rear, the data cables are connected over an RJ45 socket to IP20.

■ Benefits

• Designed for harsh industrial environments • On site assembly without special tools • Uniform product family for degrees of protection IP20 and IP67 • Supports all PROFINET installation philosophies

■ Application The modularly constructed HARTING RJ Industrial® plug-in connector range is based on the standard RJ45 plug and has been specially developed for use under harsh industrial conditions. It can be assembled on site with the HARAX® fast connection technique (also in the case of hybrid cabling structures) that is well-proven in many industrial applications and which allows the customer to connect the plug-in connector without the need for any special tools. Data cables and hybrid cables can be used. With the IDC current contacts of the hybrid version that can carry loads of up to 16 A, the customer can use flexible cores with a cross-section of 1.5 mm². At the equipment end, bushings or integral couplings are possible. The use of SMD components for data and power at the equipment end supports a high packing density on the module. By implementing a uniform connector configuration for all plugin connectors based on the HAN 3A contour for data and hybrid solutions, all versions for the data signals are compatible with each other.

IP67 Hybrid connector • For hybrid Ethernet networks • The plug is designed so that data and power supply are isolated from each other. • The four contacts of the hybrid module are designed for fast connection and support the connection of flexible cables up to a diameter of 1.5 mm². IP67 Hybrid wall bushings • Compatible to RJ45 plug-in connectors • At the rear, the data cables are connected through an RJ45 socket and power cables are connected through a cageclamp terminal. IP67 Data 3A connector • This is an IP67 data variant of the RJ Industrial based on the RJ45 data module integrated into a standard HAN® 3A industrial casing that can be used in all industrial applications. • The casing is available alternatively in a plastic or metal version to IP67/65 IP67 Data 3A wall bushings • Compatible to RJ45 plug-in connectors • Based on an RJ45 socket integrated into a HAN® 3A externally mounted casing that can be used in any industrial application • It is available alternatively in a plastic or metal version with degree of protection IP67/65. Note: The products listed on this page are not available from Siemens, but directly from Harting or their distributors.

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Industrial Ethernet Partner solutions Connectors and wall bushings IP20/IP67

■ Technical specifications

■ Ordering data

Plug-in connector Transmission characteristics

Cat 5 ISO/IEC 11 801:2002 and EN 50173-1

Degree of protection: • Data

IP20

• Push Pull/Data 3A/Hybrid

IP65/67

Plug-in geometry

RJ45 acc. to IEC 60603-7

• Hybrid

Additional 4 x power supply

Core diameter

AWG 22 - 24 flexible AWG 22 - 23 solid

Temperature range

-40 °C to +70 °C

Cable sheath diameter

Order No.

IP20 Data plug-in connector Set includes casing, cable gland and installation instructions

09 45 151 1100

IP67 Push Pull connector Set includes casing, cable gland and installation instructions

09 45 145 1100

Protective cap for plug-in connector with string IP67/65

09 45 845 0001

IP67 Push Pull wall bushing Set includes externally mounted casing and installation instructions

09 45 245 1100

Protective cap for wall bushing with string, IP67/65

09 45 845 0002

• Data 3A/ Push Pull

6.5 mm to 6.9 mm

• Hybrid

10.0 mm to 11.0 mm

IP67 Data 3A plug-in connector Set includes casing, cable gland and installation instructions

• Data/Push Pull

At least 750

• Plastic version

09 45 125 1100

• Data 3A/Hybrid

At least 500

• Metal version

09 45 115 1100

Casing material

Black plastic, UL 94-V0

• Coding pin set

09 45 820 0000

Plug-in operations

Note: The products listed on this page are not available from Siemens, but directly from Harting or their distributors.

2

Protective cap for plug-in connector with string, IP67/65 • Plastic version

09 20 003 5442

• Metal version

09 20 003 5422

IP67 Data 3A wall bushing Set includes externally mounted casing and installation instructions • Plastic version

09 45 225 1100

• Metal version

09 45 215 1100

• Coding pin set

09 45 820 0000

Protective cap for wall bushing with string, IP67/65 • Plastic version

09 20 003 5409

• Metal version

09 20 003 5430

IP67 hybrid plug-in connector Set includes casing, cable gland and installation instructions

09 45 125 1300

Protective cap for plug-in connector with string, IP67/65

09 20 003 5442

IP67 hybrid wall bushing Set includes externally mounted casing and installation instructions

09 45 225 1300

Protective cap for wall bushing with string, IP67/65

09 20 003 5409

Order directly from: HARTING Deutschland GmbH & Co. KG P.O. Box 2451 D - 32381 Minden Tel. +49 (0) 571 8896 - 0 Fax. +49 (0) 571 8896 - 354 E-mail: [email protected] Internet: http://www.HARTING.com

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