Honda GL1200 Gold Wing 1984 to 1987 Owner Workshop Manual (Haynes Manuals) [1 ed.] 9781563921995, 1563921995

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Owners Workshop Manual

Honda GL1200 Gold Wing Owners Workshop Manual by Alan Ahlstrand and John H Haynes M _ o I tho GiJkj oj Motomg writ ...

M odels covered: Honda GL1200 Gold Wing carbureted models. 1182 cc.

1984 through 1987

MTc: Haynes Publisking Sparldord Nr Yeovil Somerset BA22 7J J England Haynes North America. Inc

861 Lawrence Dtive Newbury Park Calilomia 91320 USA

Contents

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,nee oj foreign objects

and rx>rr«1 alt pr-..r41 01_ the tllrolU. tor ｉｭｏｴｾ＠ operation and comw;/ ｾ＠ Ched< the 0'*''';0" of the c lutcl1 - ched< 1M fluid I.... and

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lOok tor leakage Make .... the .1_"51 operaUIS """"'tilly, wittIouI lo osereu Check 1..- P.m 1IgNIs, kodlcatcw lights, .:>AISSIn MakOI ..... till enginIIldI _ell _ PIOI*IY

l.utIrIcaw !ro.lhrOttIe cabIM Lubflcale the sNII/b,ah pecIIoI pivtu II'Id ..... sideIt8nd pWo!s CMcI< II» opoIIIatioo, Dllhe .Wllch CMcI< ｟ＬｾＢ＠ ｾ＠ orlWlding CMck ,he tram forI! ｩｽ ＡＧｾｕｊｬ＠ ｩｾ［＠ .. 'iI 11' HPli!iiH1h i ./l 31 ,IH,hllid ｾ Ｎｬ＠ｉ

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Chapter 1 Tune-up a nd routine maintenance

..

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, 3

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II _

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3

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110",10

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8.4

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2·3

Chapter 2 Engine, clutch and transmission

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wIt""",,,.w.g to _ I h o ｾ＠ ,""" ' .. h - . N, _ •• Umber 01 ..... ''''IL>inI o.. .."ioo ot.no .."" _ . _ 0 1 0' ' tit ｯｮｧｉｬｲｾＬ＠

ｾ｡ｷｮＭ

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_

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ＮＬｏ＠ 5. ,,.. 5.11r>, 5. ' 1c. 5.'&0. 5. ' ..... 5.180:, 5.2011, 5.20< _ 5.22

'" 0I0c0r._ ..... _ .... _ _ _...,.., ... *"'...- ... toooOlol>l. 'I . 1

" - ' ... bho ..:tlIoI\' .. I _'t I>t _ _ do.mg ... '

ｾ＠

...... _

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1>tCIOry

:nIOM.-..vI 0) ｾ＠ rig/l'''''1>0.< oa, 0) LOIWIf Og/l' engiM f1U6d OOI! d) flW """""inrI OOI! .) Righl _ __ """""inrI OOI! U" _ _ _ _""9OO1I fI} Righl _ _ ..,....,""" OOI!

L"" _

ｾ＠

L"" Iron< and bnIc .... to ''''''''' fOOt 001 to ongim yoQ L"" __ Righl _ ,,...,, ew.c ... OOI! L"" __ ''''''' _ I'0 ｾ＠

h)

1M( _

ｾ＠ ｾ＠

ｦｎＧ｟ｾ

I/>oo, • piston oing """",,01 and ,001 ...... speciollif!

pis'''''' """

""""II"

ＧＢｴｹｰｯｾ＠ "MOd . .., _'or pial. eon "" _ f0. two 00"-; "". _ the oI' ..... tirnlr"ov bolO 0""'"'" from 'ho OO!/>">O 1_ IlIuob"a1lono). 4 Remov .... ""'" 01 , .... ｾ＠ unlil , .... litHo nox1 the T- I .,... "" tho IIyv.t.MI aIIo;InI- , .......... '>in!. To.onIy ....' I 10. eI>O .. hOIder'OOI li. ...i . _ "" """'0 """ th. ".m.ho" pulley frOm '""'''''

rnarks ond ........ ow ｉｮ､ｩ｣｡ｾｧ＠

dJf'fOC1Jon at ＢＬｾｯ＠

7.8 Tho ...' . . . .".,01' •• "",,_

10' •• ch

1.". A.",.,.... 11M ..,m_"..!Iey_

b81t: lIMy'1O ... outed by bo"," (arrows)

.nd

t.,

' gi"'

i" u. ....1I0"). No'" I/)W ｾ＠ '. """"'" Ｂ｟ＮＬｾ＠ 0/ "1o Ionsiono< """"'ling """ odju&ting _ . (_ 11100 .... • 1Ion). Slide "'" right timing _ 0/I1he puIoys .. th fingers 01, (.... i .......ation.). If "" ..... ' - ' ｾ＠ f8 « _ft ..... pry I, out """ _10 ........ 00&. If • cams/laft .... hM - . Io'kin!!. '''''''''''' ,he camshaft ood new '"'" (.... Secloo 9).

io:;'.i •

Installation Rolor ,,, '-'''rBrions

r. 19a _

1. I9/)

puI""'. _ tI,,,,,, tI,,,

"""0$

io:;,"

w...,..

""""" l.>ei0 cu"""" odgO. 0' ' '''' I_'.nd ' ... Qui"" I..,. away I,om 'ho ""'"'II ".. ..,., 'he F marl< "" ,he om wilh , _ UP

_;n..

",,0 .... e_..,.H. Koop ltoo ｾ＠ from "-'"'*'Il \Wrh • hoIdor 1001 (_ ｾｉｵ＠ ....aflon 7.5b) ond tlgll'''' the puIIoy boll ,,, ,he li»od 10 ' M

_oro,

2, K _ " 0 WrIvlion

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_

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'""""'*

3 plata I_ Iluslo1OUonsj. Tho """",!we '"' distoiblJlion plat. boI. ..... _ tho auI01 ShaftS """ ..,mgs. • Aomo..- tho O·,lng. !tom _ tile '"' distribution plato (_ 11",Io1OUonj. 5 Unll0/1...., -""'11_..(1, 2'

","I" .......

ｯﾷｾ＠

-'!.o:In9 ill ｾｯｷＢ＠

.., ,'''

camoholt _ the using It>on> 10 ....... 1_ . .. tnIlonj. A> the opinCIlOO rout,", "'"" , .... '" _ ,... pI'W)t point 01 their rock.. ....... 101'* " ..... _ ..... 10 _ " ' . . . . " E_ opWdo ......

the

on the.....,,,.,

,shoIt. _ _ &PMII_.IeI... '¥'_

&PMII. _ _

01 the iHII MIjusI ...

_

Rem"".1

-

_ 21

.. lit ,... . . ｾＲＹＬ＠ !UI1. 9.31. 11.311>, iUl • ...., ｾＳＱ＠ _ _ tho cornoIWI.'- I. 1010 .... _ _

2S

_ _ 0 _ _ ...,., 0

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_.co _ ; 0 . to< .......... """*'

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_ h IosI> ......... otm. _ _ . - 10M ........

........... ｾ＠ ""', ., _ the Idjuo_ """ .... _ ._ Idjuol'" _ ', Mve _ Lat>oI I....... _ ＰＯｘｃｉＧｾ＠ to gs (two _ _ , ., ,,..,, . . ,,..., 01 _ _ '.'_011 Is. ......._ JO

.....,

Ｇｾ

Ｎ＠

lkIocftw ... _

pIugO _ _ "'"'" 10Qm 1 1 1 0 " , - _ 1Og01Iwwilh ...... _ ....... " O _ _ _ M IhO(re

_. __

ｾ＠

_ _ .............. 01 1110 _

uoOoog a

... ｾ＠ _ ... 0IUoir 00.-.... If ....... or ｾ＠ "' found. replace 'ho wom ｾ＠

-

n·'

'" w." ' ' '"'one.. ''''

MjIJ"";oerlon"roanocI< , ho coota.cl sari"" .. 01 .... """,", .. lOr _ . 00.' 1oo.

1>1_ "'"

,.pac. , ho adju""

lostaliaUon

R_to ....r..li"'" J9

ｾＬＮ｟Ｙ

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Coo, tho ...... 00.-.. of , he roc"" .",.. and ,ho ""'or bores of tho

onatto Mlh """"'" ｍｏｉｹ

Ｇｾ＠ or _ _ I moIy·basOd !P.... , 1M' ....... CO wilh 'ho 1>01' """";" 'ho camshaft hoIdor. A s c _ C>t1 bo US«! 10 I..... ..., p.sn lho _ """"" '0 line ,hom LJp (..... Nlu . 1fa1Ion g.3bj .

40

.rm. ;" ,_

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•

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0

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,;

marg;n Is no' ' 00 ,hIn. The prMOflC' of ""I' 01

v_

v_

,... . - . . condilions - - . ,'" 11M> nood for ...... _ing,

ta

M ....... ' ...._

itIg ....._

" ........

'o-gu;co OoC. ｾ＠ ... _ _ (... MIu . .... IIon). . prlng r. ' UIer. aoo obviOlJ. wo .. and ｣ｲ Ｂ ｾ＠ •. My _"ionobl. ｰＬ ｾ Ｌ＠ shouid oot be " on .... damage .... occur In "'" _ of , _ ｾ＠ ongino opO0 0""0" " ' _ ..... 30

Once .. 01 U,. ....... MoIO boo ..., _ in "'" head, check 10
pe< ...... - . g by """'""" • """" ....,.".,t 0'""'-'1 into ooch 01 ' ... " .... poolo. H ' ... _"'" ..... POO' ,... . _0) into ' ... .",.,.,.,..

' ' 1appIng

'ion chambor aru. dl.... ombl. , ... valw('1 000 ,_a, prOCflduro. tI>or> _ .. all the "o/w(o) _ , _ , the ohodt0C1 pta .. " """ pW\Iod part. (,om 1>01"" domauod by 'no oo'ch 1IuKI, Top up 'ho mas'''' c...-- with

t """" bolt ftm tho .... , ... cylinder _ line, c.""",,: - . Ifuid wi/( ｾ＠ pio/, 14' ""Y .... _ _'0/)' _ ...."" tho ...... witIl"- __

'D

W.,.,

ｾＬ＠

9

A""", .. ' ... ma ..... cy!O"l

Aerno>e t .......... """" bOlt ...., "", ..... 'aKe off ' he

.... ,-ww ....Do'

R""", • • ' hO COli« and ,ubbftr diaphragm

clut"" ........

"om 'he 'M&IVir.

13,12 Pull out the rubber boo' ""d ,omo""lM!HJ. hfOd

2 -27

Chapter 2 Engine, c lutch and transmission

.3..30 Rom""o ...... onap.rIng and wo,ho< .. .

13.131> ... II>on pull 0Irt 11>0 ""00 with _ ',), ""Po prim ....

ouP'''''' ."..;r.g

-,

Romo .. . "" "'ffie lrom''''' bon"", 01 ...... mas•., ｾ＠

.....- ... """-" 12

'3

ｾ＠

tI>o _ _ •

_

(

"""""'II Mpring. 2. When)'OO Ins, .. the ......... align tho ｾ＠ .. tho ........ """""'II with 16

It"""

bore"""

ｾ Ｍ

' 3.22 AlIgn ...... &pU' In .... mo .... qllnder clomp wtth "'" ｰ＼＾ｮＺｾ＠ m.wI! on tho I>on",""', (""ow)

Installation Ret.or '0

iIIIn:""_

13,dI (we .....""' ...... 0) T/gIlien ,"" clamp boll. to Ｇｾ＠ . ', tOd;" "", ChaP""" Specific. tioo •. • ""' ..... ,,,. _ boit .... ,. ,,,.,, ,,,. - . , IX>h CovtJo ...:" ,_ '•• rpp ""......, ,/>0 Jo ..... ends 0/ ,.... clamp ../>01> _ """ Is tigtltanod to ..... 1O0 •• '" tho conta"'''' to I.t the fl uid d ,a in,

0

0

., ｾ＠

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- I

' $.'0 AI>IIII"

Installation

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c,,- on 1M otiQino ..... ｾ

Ｌ ＢＱｲｴ＠

... ito

boIIo. Then

............. __ .....,,100 0I00;;00 ..... _ _ ｳｾＮ＠ I. tIor ...

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tf>O ......... ｾ＠

(Me _

..........

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e

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Ｌ ｾ＠

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1_ llutIrIl lono( ,

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Ｇ ｾ

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rinfo - . now ..-l"..,.·, _ _ _ _ ..... - . . good .,.. 10 ,....... ........ O.mgo. .. _ _ . . .. "'" _ _ jO , • • oowd.

7 e r....... ｾ｟＠

.. ,f>O

CO\OOf

M·,()..

o-ringo.

... """'"'_IhO_"""_.

on'" _ _ --.. _ 1 0 oIgn .... tho .... ... pin

....... _

｟

｢

ＮＱｉｵｯｾ

Ｎ＠

, MOllO ....... ()-mgs _ thoMlnll_"'OO ..... , ... iro p>Oilion (_ iIIolVOtlori, ........... Oil _lUDI iro ...... _ .

' 0 F"Iw;o. quwt ... -lnch ..;do .... ". ......."

pari""" liMo

ottOU "'" ｾ＠

ｾ＠

_ae.,

lop """' .. and botlom coot ... Q! tf>O !IO"". t n..... .... ,.. • __ (jOok" ""'" If>O_, " PooIIion "'" ........... tho ongino _ ........ ｾ Ｎ＠ _ .. TV- tho

｟ｾＮ＠

III .....

Of " ". . " ' -,

tf>O botIo -..1\>, bUI don'l

f}

._-_..._. -

.

_""';

, 8.1 oUIgto .... iii' ...... _ _ pin""'" .... Iab on .... _ _ ....., (am>wJ OG . . .

........ 111_ ... _01 .... _ ...... _

III ............... pol,.,..,. Togtoion

""'''''igt''"'' "'"'" """ """'- tf>O

__

_ 1

2

....... _ 19.2.1 """""" ＱＹＮｾ＠ _ 10 _ 1 8 _ .............. _1 .... """"". To _ _ """- Ｎ ＢＧＱｨｯ｟Ｎｬｏｴｾ＠

-.........

, ... TIoowIMg_,,_fIto

...- .......

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---

__

...

Chapter 2 Engine, c lutch and transm ission

_ -...

-"'-jIn-.}-v_

,1.2" PuI ""' ... _

... ....... _"" ... 01_ h __

Ｇ Ｎ ｾ＠

1IIo-. ... ...

- . ...

oIoIfilo

_ l _ _l. 3

Choo ""' ,_ " " .. on .... nIouIors _ .. _ . . - (Moo CI\o!i1"

I

_

g

_ _ ...

10

__

----'.

10 CI>apI" J _ ｾ＠

trono """"'" .,.,.... _

bolls _

ｉｨｯｾ＠

Iooodjooj. Y.................. jI.o

_ . Yg ""'" ... I!>oy """,,1,01 _ 1M loft 0 . . hall It ...- off "" pIe_. I. ConoJultv _OIl .... ｾ＠ ",'omoI 0hIII ' " " ' - pow! clHr 01 .... dr\Im """'"' .. you "" so 1_ ",., ... '10" 20.7 ring N........ tion). W'''"'' won1 _ _ • Con', P'Y ogo/noI "'"

.....

.... Iho oyIftdot . . _

Ie ｾ

....

ringo. ｾ＠

......·I""

ｴ ｟ｍｧｾＮＬＧ｡Ｍ＠

WI , .. . - lIwn once "'"

,_,.. rIr>9

caM

OOItIpr .... rs m odo in

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""* ... """",ed

MIl 50 .".... ' .. ｾ＠

'wo ...... ｾ＠

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_

... toy \I0I iIopII"lIlo \1>0 . . . ffom IM.........:1int rOcel

...... _

10 ｾ

Inst8118tlon

1

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3

_''''cI

_..-.0. "'od ..

'0.

_..-.0.

ＢＬ ｯｲ＠ ",.,. II,", tOb ChapI.... Spoc:I.... tton., """ rod wII to bO ,tpIoOOd with • rtOW one. W,,... 10 011 ... _ ropIo0 rodJ ond

2

..' , rr

Inspection .......... 2WA,XII_2&I:l , ''' In..,.cliDn poocess .,., be unIM ""'..... pio&oRo ""'

Ａ

I

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i ｾ＠

,

.

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f'

1 B!jl.j,d gi l' ［＠ ｾ＠ Ａｲｾ＠ ｴＡ ｾ ｟＠ ｩｻＰＱｾ＠

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'ti

Ｑｾ＠ i. ｪｾＡｉ＠ Ａ Ａ ｾｩＡ ｾｩ＠ Ii jl Il!lj'lf Il'iihl; I iii HUI!!! ｾ Ｚｭ ｮｰＧ＠ ..

Iｾ＠ ,

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;

rll: ,i Z Ｇ｡ ｾｈﾷｧＱＡ Ｇ＠ § .• If,j! /,,1 1 l'l! 'fiG: ＠ Ｎ ｾ ＠ ｾ i . i ＠ ｾ Ui ＠ ｊ ｾ ｩｾ＠ I!;!! ;' Hilll ,J Ｌ ＠ ｾ i j _ E: ｾ ､ Ｚｾ ｟ ｾ ［ｾ Ｇ ｕｾ＠ .- -" 1 Ｇ Ｑ Ｚ ｓ ﾷ Ｚ Ａ Ｎ Ｍ ｾ ＠ Ｘ ｾ Ｍ : ' " .20 ·:I.-.," , iL",. ｾ ｩ ＠ Ａ ｾ . • ＠ ｮ ｾ ﾣ " ＠ ｨ ｪ ｩ Ａ Ｍ Ｇ ｡ Ｌ ｬ hi! _"I.,. ｾ .. .!ｩ＠ o ｾ＠ｾ P'!!i ｾ ｪ＠ :'5iB-!i!3 .lr>: I ! . " , ," 1 _B ! " .. ｩＧｾ I Ｘ ' •. ＮＡ＠ ... fC"j'jl" .. ¥ s ", • ｾ Ｌ ｟ ｫｌｬＮＡｩｈ＠ .'!{ .!

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II •,• ｾＸ＠

' ·48

Chapter 2 Engine, clutch and transmission

30.13 loY' .lt1p 01 Pl • • ｕｉｾ･＠ . Iong , he booring 1,,"maI. plfaUol 1. Iht ""0"""'011.,."1.,".0

3D.1& M....... 1h. wfdth o! tho crushee! Pf •• ｾ

ｧ ｯｧ

･＠

with 1ho K .1o

on "'" . "._

Inspection _10 ｾＬ

ｾ

7

ＬＮ＠

Xi. 13 "'" 30.'6

Clean 'he o,.., •••,.n w i'" _ . utng • ｟ｾ＠ _ t. sc....tl out ,.... 01 passages. W""oIIabIo. blow tho crank ay """ compr... _ air, CI>ock lhe main and COOC • ""'" ....."...ng. in .... "'" ....."...ng with Its ｾ＠ 0 , .... ｾ＠ """ it. «K.o"Idod ﾫｉｏＧｾ＠ "'" bo...;"g.

Main bearing Selection

_ 20

ro iIIIts""'"", 30.2' Tho cIoanIncft . - slot with . polr 01 SMp.mg pliers ar.d & onds oI,ho " " " " ' _ bearing ""oining Mg (_ Hlu_on),

_t

31 .G PuR tho cOIIn_ . 1t Iorw. rd. lIMo K out of "'" caoe ｈｾ＠

It ond lilt

cO0Io """ ｢ｏｮ＼ｉｾＧ＠ the fori< sIIaft (_ "'u,'.. lno .... '00 I>OIt. maklog I 1 Co.ek th. "'11"' 01 ,h. groo .... In ,h. >hift drum tor oiQn. 01 ...""""". _ I' " 11u. lraIlon). "'hO g.oo-. ,. ""... 1

32.3b An ....,..shopod bum ..,.", liko _ m •• no tho !o aI 01 11>0 components in cl.." so/vM, and dty tMm off. /lotat. t... bOamgO. l--.g for tight""'" fOUIIh spot. rod ••CMOhI. - . """ lisl..,;ng "" _ , • ony of thee cooojit""" ... \Qood. ropIaco "'" Mat;"g

_Of

6 Check ,1>0 g • ., ' 80th for cfac kinll and o lhOf -">us ,,_ . CI>ock 1... lIN' busIliogs and in , ... innfIf of_h _ lor """""II or ""'" d;":_ahon 1_ iluolnllloni. W11M> goor Of bg ｩｳｾ Ｌ＠ ｾ Ｎ＠ J1 yo.. ...... ｾ＠ ｾ＠ moot, "-"'-0 "'" _ _ .... 01"'" .......,.,_".... orod com· ｾ＠ "'" ""'....""""''' wilh tt>o . _ ｾ Ｂｯ､＠ in this Chaptoro SpeclIi. cation., IloI>Iaot worn 11""'. 7 Inspo.cl ' ... in t ... _ . f or _ , RopIac. wom 0< """'agod 90"'" ... .., .... n t ..... malV>g _ on 'no rooo, OfsIIaft. diamolOf> ., tho smoo,h soction .. 8 M..,..,.,.. "'" bushiog 001_ ...... .... _"'""""". 109f! ..... w;th t ... _ .. _ d i""",'or, to col-

""'_oco

'opIaC,

dOg'''''' '''' dOg"""

po-_

.""",.i••

cola.. _.,o.bushiog CIMt....,. ｾ＠ Check tt>o maioohaft !of domaged spINs '"'" lot oc/IrJIV. ｾ

ｾ＠

1_ '1u.1T.,kHI). ThiI

ｾ＠

ＬＮ［Ｂ＠

1_ ..-.

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/1'" II'In>uvI'

- " ..... -_.

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..

33. 1:100 ........ _ _ 01 ... - . _

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Coun tershaft DI....... mbly

_,.. .._.n llo "'""-9'>.u. 130 12 M.,.,.... -'""II "". HIII7 _ pIOOO", """"" _ (IhO ...... _lIN' "" IhO __ ..... 0I1hO . . . _ _• ｾ＠

'--"-- OlIo _ _ _ _ "'" _ _

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13

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bon-og .... _

. _OlIo _

,itIIO .... _ . _ " " .... ｾ＠

. .•

lTallono 1_ _ 1TMiot>ol

Inspection

""._..... 14

A.... 10 $1_

_

..... bly

5 '1>rou!lh II . _

10 Inspect the

count..-"

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..m ..... ,,;,

_

lOti """ '''11 011,..

.. NCIo IousIIing willi "" ｾ＠

..... tIIMI. OJ H ,."...... -""'"

. ＱｾＷ＠ .... - . ...... "'" ""*"" _ MI" '" ....on l"IMoI .... _ _ "" .... ...-u.u. ....... _ _ ......... .... _ _ ｒｉｬ｟ｾ＠

ｯＧｉｊｨｴｾ｟＠

Ｂ｢ｏｾｓｪＺ＠

ｾＬＮ＠

I

......

2-55

Chapter 2 Engine, clutch arid transmission

33.'31 _

Of! tho opI1ro«I _ _ . - - tho lOo.p 110111

2

.. tho -.:1_ onap-t!ftg;on ....IAIIa1lon,.,...... tho ............ _on._ ........, t h o _ .......

n.3h _

34 Prlml ry chlln end gea.. . remove1, Inopectlon end InllaU.tlon

Removal _.... [ . ".• _34.411 _ _ tho u .. _ fSooctIon :lOI _

..... tho _

df tho

:13.' )1 _

0fI tho .... ohIoog Md-.:l_ . ..

"'""""""'ft.

dIM _ on tho ｾ＠ _ of t f>< 2 _ ................. out o! 110 -.g _ (SoocIioo'I 31 ). ..... clip tho _ 011 "'" _ _ _ N..... ' r """',-pop ......... "",, " . , _ _ W.,Ic.>I»"oI ' ........ _ d ; :

-

3

_.". _ _ "

,01_

' otoll.". .. ,""OOMIt,

2-56

Chapter 2 Engine, clutch and transmission

'rom tho "'" _

,,""In ,..._

4 Unbol< 1M ptimaf"/ 0 «9'e .., '0 gtodo,lolly Inc_ ｾ＠ . - tho SOO _ marl< ｾ＠ ,••• n..!. TI>oH , ••",mmond. "ons con be " 0 _ '0 on _ _ ...". or.w _ _ 10 ExpooIOnCt 10 .... _ ,

kOOl>O>g

ＮＬｾ｟ＰＱＢ＠

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bI Oto6Oll_101O 4.000"",," c) fiO() to 1000_ (1000 to

_.......

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Chaplet' 2 Engine, clutch .l'Id Irlll'li missioo

ｾ＠

_

"

ｬｓｏｾＬ＠

5000 "'"'" 01 . . . . _

00n1,.., tho .,.....1or1ofll/ 5500".". """ ..........

a-.,."",,"," __ __

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(TGOO MIl: Full _

'000 _

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3 M. Uw · . , IlIOn 10""-,,,,," otop "'" . . . . . and Iry to find ..... _ . I "" . . . . . 10 "'" _ .... ...., pooriO0 ,_

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3·6

Chapter 3 COOIi"" sytem

!I.e.• At ...... \hO ..,"'" Muting ',OUO (0f'I'0"'0I •••

-. .

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•

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hond_ o-rlng__ (_m>Wt) whon

""_inII

4-1

Chapter 4 Fuel and exhaust systems ..... _

....... - ....... 9

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4-3

Chap!&!" 4 Fuel and elthaus! systems

2. •• R _ _ mounllng_1

_ba.. .0

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ｾ

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!XI""'" oe,_ ""'"

,_ .•S.......... "'1n.>elio"" 6 ong;,.. and 1M

ｾ＠

kilo. Ad;>slklo ...

at.

"'01$ 8

Carbu,eto", _ ,,,,,.,0\181and ins,allation

p,,,,,,,u/"""

Worning' 0 . _ .. 0. 1---'Y _ . so 'aM ••,,'" on ...,. popill ""1 fuM "" )'«K _ , m .. ｾ＠ ¢ ｾ＠ ..;,h.,..., 1M ... 1..., ......, "'" eJ_ on tho luol 'Y'''''''. _ ..let)' ond ....... cl.o ... B typot 1"-

.._ roo _

'Y"""". Don', """'0

""'*

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• • ｾＯｩｱｵｉ､＼Ｉｏ｜｟Ｎ＠

Ca rtm,.tor o yamau' • gan • ..,' information

ｯｾｏｦ＠

0""' ...... 0' •••• ""bly

Removal Poor ......... ｾＬ＠ ng ""'" I»Ok... ng .....

_

.t.,.." ""'" """ny ........... , 1IOOd-

'*" ' ' ' """" c_",,,.,,...._ may

be ,."...." 2 Keep In mind tha, """'I' so-c>llod c:arbootto< probloms oro roaIy 00' ""rbI..-.tor problem • • , $I. but mo\IO: 111. eoller "n. motsl "'O.h .. oDd ".,on ",o.h ... to _ tho

tern"".

n>d.

1I.s.

cII._

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w_ " "

.t'.""" . ..

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9.150 UH new O_rings bo ..... n tho oDd air cltoml>O, on

""""',.t."..

""""."on

• MOOOd w. ..... , on Iho othor ,Ide

Vat

01 Iho ..... OIIIng

PuI' HcIt po'r of c _ , . . 011 111. ond

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u _ _ ..

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tho 0fI'Ing ..... dIIIphrag",; on ...... bIy•• "", Iho """"""" tab ('>TOW! with tho notcIIM In carburelor bocIy ond _

--....

_1fM ........

10.211 lInKnw ... p I o t _ ....... _ ..... poll. ovI, ｴｯｶｾ＠ ...

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ill 'j' I 11111'ｴｾｈｩ＠ .i;! !.I ｾＡ＠ .. ,"ｑＺｾ＠ !'ｾ＠ ｾ＠ ｩｬｾ＠ -III "I!. oil II- - I · ' ! ! 1'" ',. ,Ii -,I' 'I " ,hi ' , ' !ii II!! 1IIIIllili II!

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Ｎｳ ＱＮＬＺﾷｉｾ＠

4-10

Chapter 4 Fuel and exhaust systems

" oS HoIO l h t _ "k. tN. 00 Iht _ _ g. down. lIMn mo ....... tho d' ... nco from tho 1100". tho go.kol olrllle." bend tho _

' - (orTOW) to

_.go ... , _ ｾ＠

Tho p.....,... .""'-....""_IO ... __ Cholle ｾ

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'3 _

... _ _ _

11

oj

tho .... chambor ｾ＠

'roo ""'. ..... .-01...... ...., _

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tho

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I'

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-v ••_ _ -,. ......... ,....,. ... ,_." .... - . _ 1• • pa1,

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f, •'"

I o


gor>t 10 11>0 ｾ＠ rod bolt. tl>on ...... 1 the bolt """ tignton ｾ＠ to .... _ l i sledln t1liI CMp! ..... 23 S - 11>0 .. d... "",,1"11 do"n ,''' In .... l ube. . Iide tl>o _ ",.., ring on _ It. Usirog ' Iori< ..... driver _ toot 079o Oil .... w;11'I1/>o ,oa>mmonded 10.1< oil (0" If>iS C/I""t ..... St>ocifI11 ... Into pIoco WIth ........... toot USOd to _ In lhO _ boohIng. H yoo I pooi.

30

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2e

28

2!l

.

. .... ｾ＠ ..... ｾ＠

3.

...... Tho """'"

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6

Steering head bearings _ adjustment and lubrication

Adjustment '" iIi\n;OH"",. _

Ｈｊｉａ＠

1_ _ ｴｮｯｾ＠

..... "'"

can to. .."*"*'.o O I, "to t... 1:Win9

C",ofuIy woo. thO comPf'lS'Ol' .)'Stem f"'" 01 tho l,ifing _ 1ft it IIIu.....Ion.), 6 To tost tho ｾ＠ moo.". CeCt . """'tty to thO "'''ory wiln . PO' Of ｾ＠ _ . " tho '"""'" "",""," "'"', ' opIaoCO It 5

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jo/fll

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fie,., to ....."",."".

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1_

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oJ

tOo • ....,.. 1_ \?IIoQIot " • _ . 'ho ,_ "'oko w11hou1 d/OCOMfIC!;"g ' " " , . 2 110M ...., .."..,.... 11.. ",or _ (c:t..p,., 7). Ootoc!o tho ",or "' ..... ' - " from 110 _ on "'" ............. ｾ＠ "'" caI!* "" ｾ＠ _

'*YI "' .... __

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_

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.... _ _ . . . . , _ ...

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----- , _ -Oioc_'_ . _

Ｇ Ｍｾ ＢＺＧ］ＮＭ ｾ

Limit ••••••

.

r.... •0000.....rw ......

U to 1, ,

mrn /0.21 to 0.28 nth)

6.0 fM\ /0.2' """,I' ｾＬＮ＠

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Ｍ

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0.3 mmlO.011nct!J

7

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6.' 10 U ..... jI).2S .. O.2li InchI ｾＢＭＬ＠

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...........

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Chapter 7 Brakes, wheels and tlras

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8-2

Chapter 8 Fairing and bodywork

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Chapter 8 Fairing and bodywork

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Chapter 9 Electri cal system

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