Haynes Lincoln Rear-Wheel Drive Automotive Repair Manual [59010, 4 ed.] 156392434X, 9781563924347

Citation preview

i

I

Rear-wheel drive models 1970 thru 2001 Continental (1970 thru 1987) Mark Series (1970 thru 1992) Town Car (1981 thru 2001)

Haynes Rcpai Based on a complete teardown and rebuild

Includes essential information for today’s

more complex vehicle

boston public library C opley Square Boston. MA 02116

Lincoln Rear-wheel drive

Automotive Repair

Manual by Mark Ryan

and John H Haynes Member

of the Guild of Motoring Writers

Models covered: 1970 through 1987 Continental, 1981 through 2001 Town Car and 1970 through 1992 Mark Series models Does not include

Versailles models,

V6 or diesel engine information

ABODE FGHU KLMNO PQRS

Haynes Publishing Sparkford Nr Yeovil

Group

Somerset BA22 7JJ England

Haynes North America, 861 Lawrence Drive

Newbury Park 91320 USA

California

Inc

About Its

this

manual must pass on to you to cover its labor and overhead costs. An added benefit is the sense of satisfaction and accomplishment that you feel after doing the job yourself.

purpose manual

to help

The purpose of this you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done, even if you choose to have it done by a dealer service is

References to the

numbered Secany illustrations

vehicle

assume you

left

or right side of the

are sitting

and the Step within that Section. That is, illustration 3.2 means the illustration refers to Section 3 and Step (or paragraph) 2 within

mation given.

NOTE properly complete a procedure or information which

will

CAUTION provides a special procedure or special steps which must be taken while completing the is

found. Not heeding a Caution can result

in

damage

to the

assembly

being worked on.

WARNING provides a special procedure or special steps which must be taken while completing the is found. Not heeding a Warning can result in personal injury.

procedure where the Warning

Acknowledgements Technical writers who contributed

to this project include

Rob Maddox, Mike

Stubblefield and Larry

Warren.

Haynes North America,

Inc.

1995,1996,2000,2001

With permission from J.H. Haynes & Co. Ltd.

A book

in

the Haynes Automotive Repair Manual Series

Printed in the U.S.A. reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright holder.

All rights

ISBN

1

56392 434 X

Library of

Congress Control Number 2001094069

While every attempt is made to ensure that the information in this manual is correct, no liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given. 01-400

the driver’s

Even though we have prepared this manual with extreme care, neither the publisher nor the author can accept responsibility for any errors in, or omissions from, the infor-

tion captions pinpoint the pertinent Section

procedure where the Caution

in

seat, facing forward.

you will be referred to which apply to the procedures in that Section. The reference numbers used in illustration

A Note provides information necessary to make the procedure easier to understand.

©

neces-

Chapter.

At the beginning of each

to tackle

shop and making the trips to leave it and pick it up. More importantly, a lot of money can be saved by avoiding the expense the shop

A Warning

the text,

it’s

will be given as Chapter and Section number. Cross references given without use of the word “Chapter” apply to Sections and/or paragraphs in the same Chapter. For example, “see Section 8” means in the same

consecutively numbered paragraphs.

many

A Caution

in

sary to refer to another Chapter, the refer-

The manual is divided into Chapters. Each Chapter is divided into numbered Sections, which are headed in bold type between horizontal lines. Each Section consists of

simpler jobs, the work doing it yourself may be quicker than arranging an appointment to get the vehicle into a yourself. For

When

ence

occurs.

hope you use the manual

Procedures,, once described are not normally repeated.

Using the manual

department or a repair shop; it provides information and procedures for routine maintenance and servicing; and it offers diagnostic and repair procedures to follow when trouble

We

that Section.

0-3

Contents Introductory pages About this manual

0-2

Introduction to the Lincoln Continental,

Town Car

and Mark Series models Vehicle identification numbers Buying parts Maintenance techniques, tools and working

facilities

Jacking and towing Booster battery (jump) starting Automotive chemicals and lubricants Conversion factors Safety first! Troubleshooting

Chapter

0-4 0-5 0-6 0-6

0-12 0-13 0-14 0-15 0-16 0-17

1

Tune-up and routine maintenance

1-1

1

Chapter 2 Part A Overhead valve (OHV) engines

2A-1

2A

Chapter 2 Part B Overhead cam (OHC) engine

2B-1

2B

2C-1

2C

Chapter 2

Part

C

General engine overhaul procedures

Chapter 3 Cooling, heating and

air

conditioning systems

3-1

Part A and exhaust systems

-

carbureted engines

4A-1

4A

Part B and exhaust systems

-

fuel-injected engines

4B-1

4B

Chapter 4 Fuel

Chapter 4 Fuel

3

Chapter 5 Engine

electrical

systems

5-1

5

6-1

6

7-1

7

8-1

8

9-1

9

Chapter 6 Emissions and engine control systems

Chapter 7 Automatic transmission

Chapter 8 Drivetrain

Chapter 9 Brakes

Chapter 10 Suspension and steering systems

Chapter

10-1

10

11-1

11

12-1

12

11

Body

Chapter 12 Chassis

electrical

system

Wiring diagrams

12-20

Index

IND-1

IND

0-4

Haynes author, mechanic and photographer with 1988 Lincoln Town Car

Introduction to the Lincoln Continental, Town Car and Mark Series The models covered by this manual are in two-and four-door sedan body styles. These cars have the conventional

carry

power from the

wheels.

front engine/rear-wheel drive layout. All are

with either strut-type or upper

equipped with a carbureted or fuel-injected

trol

V8 engine. Power from the engine

transferred through an automatic transmission to the differential

mounted

in

the solid

rear

axle

assembly by a tubular driveshaft incorporating universal joints. Axles inside the assembly

Suspension

is

independent

in

the front,

and lower conlocate the knuckle assem-

arms used to each wheel. The solid rear axle is located by three or four suspension arms, depending on model and year. The front and rear suspension features coil springs and shock absorbers. Some models are equipped with

air

unit is

mounted

in

Both conventional and rack-and-pinion type is used, depending on model. Power assisted steering is stan-

front of the steering arms.

bly at

is

The steering gear

differential to the rear

available

suspension.

dard.

The brakes are disc at the front and drum or disc (later models) at the rear with vacuum assist standard. Some models are equipped with an Anti-lock Braking System (ABS).

0-5

numbers

Vehicle identification Modifications

are

unpublicized process

in

component

Vehicle Identification

information found

(VIN)

in

the VIN are the engine

illustration).

This very important identification

num-

)n 1981

stamped on a plate attacf^ dashboard inside the windshie ber

particularly important pieces of

code and the model year code. On 1980 and earlier models, counting from the left, the model year code is the first digit and the engine code is the 5th digit (see

Number

and

rncjBel

driver’s side of the vehicle (see illustration).

Engine code jn A S H

.’.

.

.

.

.

G

W

.1997 .1998

in

X

.1999

in

Y

.2000

1

.2001

.

.

Vehicle Certification Label The Vehicle Certification Label is attached to the driver’s side door. Information on this label includes the name of the manufacturer, the month and year of production, the Gross Vehicle Weight Rating (GVWR), the Gross Axle Weight Rating

1971

2

1972

3 4

....... 1973

0

1974 1975 1976 1977 1978 1979 1980

B

1981

C

1982

(GAWR) and

Labels containing the engine code, engine number and build date can be found on the valve cover. The engine number is also stamped onto a machined pad on an external surface of the engine block.

earlier models):

00001 FDBP63FXDA6 \

f—

53 H 100001 Engine

code

Model year code

code

c(^e

(8th digit)

(10th digit)

(1st digit)

(5th dIgU)

Engine Mo5

Index Replacement parts, buying, 0-6 Rocker arms and pushrods, removal, inspection and installation, overhead valve (OHV) engines, 2A-8 Rotor (brake), inspection, removal and installation, 9-16

Track bar, removal and installation, 10-16 Transmission, automatic, 7-1 through 7-12 band adjustment, 1 -30 control linkage lubrication, 1-27

diagnosis, 7-2

Routine maintenance, 1-1 through 1-36

downshift rod/throttle valve (TV) rod, adjustment, 7-4 fluid

and

s

level

general information, 7-1

Safe automatic repair practices, 0-16 Safety, 0-16 Seat belt check, 1-17 Seats, removal and installation, 11-15 Shift linkage, check and adjustment, 7-2 Shock absorbers, removal and installation front,

10-9

rear,

10-15

Spark plug check and replacement, 1-27 Spark plug wire, distributor cap and rotor check and replacement, 1-29 cable, removal and installation, 12-12 Stabilizer bar, removal and installation front, 10-10 rear, 10-17

Speedometer

Starter

motor

change, 1-30 check, 1-13

filter

neutral start switch, oil

check and replacement, 7-7

seal replacement, 7-8

removal and

installation,

shift linkage,

check and adjustment, 7-2

7-10

throttle valve (TV) cable (AOD), adjustment, 7-5

transmission control switch, description, check and component replacement, 7-8 transmission mount, check and replacement, 7-8 Transmission range (TR) sensor, description, adjustment and replacement. 7-7 Trouble codes, obtaining, 6-8 Troubleshooting, 0-17 Trunk lid, removal, installation and adjustment, 11-10 Tune-up and routine maintenance, 1-1 through 1-36 Tune-up general information, 1-9 Turn signal, check and replacement, 12-4

in-vehicle check. 5-22

removal and installation, 5-24 removal and installation. 5-24 solenoid, replacement. 5-24 Starting system, general information and precautions, 5-22 Steering column cover, removal and installation, 11-11 column switches, replacement, 12-4 fluid level check, 1-13 relay,

gear boots, replacement, 10-26 gear, removal and installation, 10-26 knuckle, removal and installation, 10-13 linkage, inspection, removal and installation, 10-23 wheel, removal and installation, 10-22 Steering and suspension check, 1-25 Strut (front), removal and installation, 10-9

and installation, 10-12 Supplemental Restraint System (SRS), general information, 12-18 Suspension and steering systems, 10-1 through 10-30 Suspension arms (rear), removal and installation, 10-18 Strut bar, removal

u Underhood hose check and replacement, 1-15 Universal joints, replacement, 8-2 Upholstery and carpets, maintenance, 11-1 Upper control arm, removal, inspection and installation, 10-12

V Vacuum gauge

diagnostic checks, 2C-11 Valve covers, removal and installation overhead cam (OHC) engine, 2B-4 overhead valve (OHV) engines, 2A-7 Valve springs, retainers and seals, replacement, overhead valve (OHV) engines, 2A-10 Vehicle Identification numbers, 0-5

maintenance, 11-1 Voltage regulator/alternator brushes (lAR-type alternator), replacement, 5-22 Vinyl trim,

T Temperature sending unit, 3-6 Thermactor system check, 1 -27 Thermostat, check, 3-2 Thermostat, check and replacement 3-2 Thermostatic air cleaner check, 1-23 Throttle Position Sensor (TPS), 6-19 Throttle valve (TV) cable (AOD), adjustment, 7-5 Tie-rod ends, removal and installation, 10-25 Timing chain and sprockets, inspection, removal and installation overhead cam (OHC) engine, 2B-6 overhead valve (OHV) engines, 2A-1 Timing chain cover, removal and installation overhead cam (OHC) engine, 2B-5 overhead valve (OHV) engines, 2A-16 Timing, ignition, check and adjustment, 1-23 Tire

and

tire

rotation,

pressure checks, 1-1 1-17

Towing, 0-12

w Warnings, Cautions and Notes, 0-5

Water pump check, 3-7 removal and

installation,

3-7

Wheel alignment, general information, 10-29

and

tires,

general information, 10-29

bearings, front, check, repack and adjustment, cylinder, removal, overhaul

and

installation,

1

-33

9-19

Windshield and fixed

glass, replacement, 11-5 wiper blade check and replacement, 1-19 wiper motor, removal and installation, 12-13 wiper/washer switch, removal and installation, 12-13 Wiring diagrams, general information, 12-19

IND

Haynes Automotive Manuals NOTE: New manuals

are added to

DODGE

ACURA *12020

& Legend

Integra '86 thru '89

'86 thru '90

GMC

400 & 600 - see CHRYSLER (25030) Aries & Plymouth Reliant '81 thru '89 30010 Caravan & Ply. Voyager '84 thru '95 *3001 1 Caravan & Ply. Voyager '96 thru '98 30012 Challenger/Plymouth Saporro '78 thru '83

Jeep CJ - see JEEP (50020) 14020 Concord/Homet/Gremlin/Spirit '70 thru 14025 (Renault) Alliance & Encore '83 thru

'83 '87

30016

AUDI

*30020

15020 4000 all models 1 5025 5000 all models 15026 5000 ail models

30025

'80 thru '87 '77 thru '83 '84 thru '88

*30030

Challenger ’67-’76 - see DART (30025) Colt/Plymouth Champ '78 thru '87 Dakota Pick-ups all models '87 thru '96 Dart, Challenger/Plymouth Barracuda & Valiant 6 cyl models '67 thru '76

Daytona & Chrysler Laser Intrepid

*30034 *30035

AUSTIN Healey Sprite

-

see

MG Midget (66015)

30040

BMW 8020 3/5 Series '82 thru '92 3 Series except 325IX models '92 thru '97 18025 3201 all 4 cyl models 75 thru '83 1 8035 528i & 5301 all models '75 thru '80 18050 1500 thru 2002 except Turbo '59 thru '77

1

BUICK ‘19020

19025

Century (FWD) - see GM (38005) Buick, Oldsmobile & Pontiac Full-size (Front wheel drive) '85 thru '98 Buick Electra, LeSabre and Park Avenue; Oldsmobile Delta 88 Royale, Ninety Eight and Regency; Pontiac Bonneville Buick Oldsmobile & Pontiac Full-size (Rear wheel drive) Buick Estate '70 thru '90, Electra '70 thru '84, LeSabre '70 thru '85, Limited '74 thru '79 '70 thru '90, Delta 88 70 thru '85,Ninety-eight '70 thru '84 Pontiac Bonneville '70 thru '81. '70 '81 Catalina thru Grandville '70 thru '75, Pahsienne '83 thru '86

Regal

-

see

(38010)

see GM (38030) Skylark - see GM (38020, 38025) Somerset - see GENERAL MOTORS (38025)

Skyhawk

•

*21030

Cadillac Rear Wheel Cimarron, Eldorado &

GM (38015, 38030)

*24010

& CMC

36008 36012 Crown Victoria & Mercury Grand Marquis '88 thru '96 36016 Escort/Mercury Lynx '81 thru

'85 thru '93

36040 Granada & Mercury Monarch 36044 Ford & Mercu^ Mid-size,

GM (38015) GM (38005)

Cavalier - see Celebrity - see

24017 Camaro & Firebird '93 thru '97 24020 Chevelle, Malibu, El Camino '69 thru '87 24024 Chevette & Pontiac T1000 '76 thru '87 *24032

24040 *24041

24045 24046

24048 24050 24055 24059 *24060

24064 *24085

*24070 24071 *24075 *24080

see GENERAL MOTORS (38020) Corsica/Beretta all models '87 thru '96 Corvette all V8 models '68 thru '82 Corvette all models '84 thru '96 -

36048 36049 36050 *36051

36054

Lumina APV • see GM (38038) Luv Pick-up all 2WD & 4WO '72 thru '82 Monte Carlo all models '70 thru '88 Monte Carlo ’95 thru ’98 - see LUMINA Nova all V8 models '69 thru '79 Nova/Geo Prizm '85 thru '92 Pick-ups '67 thru '87 - Chevrolet & GMC. all V8 & in-line 6 cyl. 2WD & 4WD '67 thru '87; Suburbans, Blazers & Jimmys '67 thru '91 Pick-ups '88 thru '98 • Chevrolet & GMC. all full-size models '88 thru '98; Blazer & Jimmy '92 thru '94; Suburban '92 thru '98; Tahoe & Yukon '95 thru '98 S-10 & GMC S-15 Pick-ups '82 thru '93 S-10, Gmc S-15 & Jimmy '94 thru '96 Sprint & Geo Metro '85 thru '94 -

Chevrolet &

GMC

Mustang

*36058 *36059

'68 thru '96

36062 36066 *36070 *36071

*36086

*25030

*38015

Chrysler/Plym. Mid-size '82 thru '95 Rear-wheel Drive - see DODGE (30050)

38025

DATSUN 28005 28007 28009 28012 28014

38020

38030

200SX

all models '80 thru '83 B-210 all models '73 thru '78 210 all models '78 thru '82 240Z, 260Z & 280Z Coupe '70 thru 280ZX Coupe & 2+2 '79 thru '83

*38035

28025

’

shown

with

updated

an

asterisk

'83 thru '92

Thunderbird/Mercury Cougar '89 and Vans all V8 Econoline models '69 thru

(")

to include later

Hombre see CHEVROLET S-10 (24071) Rodeo '91 thru '97. Amigo '89 thru '94, Honda Passport '95 thru '97

*47020

Trooper

-

*49010 XJ6

Pick-up

.

Wrangler

all

models

see

'91

'98

61040

63012

Inc.,

4

WD

'71 thru '79 '80 thru '94

Samurai/Sideklck/Geo Tracker

*92035 *92036

Corolla front wheel drive models '84 thru '92 Corolla & Geo Prizm '93 thru '97

92040 92045 92050 92055

Corolla Tercel

all models '80 thru '62 all models '-74 thru '82 Cressida all models '78 thru '82 Land Cruiser Series FJ40, 43, 45 & 55

Corona

*92056

Land Cruiser Series

*92065

MR2 all

F2J80

FJ60, 62, 80

models '85 thru '87 Pick-up all models '69 thru Pick-up all models '79 thru

*92075 *92076

-

models see

'90 thru '93

&

'68 thru '82

'78 '95

Tacoma

'95 thru '98, 4Runner '96 thru '98,

*92080

Previa

all

92085 Tercel

all

models models

T100

'93 thru '98

'91 thru '95

'87 thru '94

'62 thru '81 thru ’81

MX-5 Miata

'90 thru ‘97

*96017

models '89 thru '94 Navajo - see FORD Explorer (36024) Pick-ups '72 thru '93 Pick-ups '94 on - see Ford (36071) RX-7 all models '79 thru '85 RX-7 all models '86 thru '91 626 (rear wheel drive) '79 thru '82 626 & MX-6 (front wheel drive) '83 thru

96020 96030 96035 96040 96045

&

'83 thru '93

Pick-up '83 thru

&

'90 thru '94

Montero

'96,

'83 thru '93

NISSAN 72010 300 ZX all models

incl.

Turbo

'84 thru '89

models '93 thru '97 models '85 thru '91

all

Maxima

all

Pick-ups '80 thru

PathfirKler '87 thru '95

'96,

72040 Pulsar all models '83 thru '86 72050 Sentra all models '82 thru '94 *72051 Sentra & 200SX all models '95 Stanza

all

models

all

models

'68 thru '79

Transporter 1700, 1800, 2000 '72 thru 79

Type 3 1 500 & 1 600 '63 thru '73 Vanagon air-cooled models '80 thru

'83

*97040

& 1800 Sports thru '73 models '66 thru '74 models '76 thru '93 all models '75 thru '82 760 Series all models '82 thru '88

120, 130 Series

140 240 260 740

Series Series Series

&

'61

all

all

TECHBOOK MANUALS

MGB Roadster & GT Coupe '62 thru '80 MG Midget & Austin Healey Sprite Roadster '58 thru '80

Attima

97010 97015 97025

thru '88

Listing

Eclipse, Eagle Talon

Transporter 1600

VOLVO '91

*97020

Cordia, Tredia, Galant, Precis

models '74 thru '91 & Convertible '80 thru '92 Golf & Jetta '93 thru '97 Rabbit, Jetta, Pick-up diesel '77 thru '84

thru '98

'82 thru '90

10205 10210 10215 10220 10225 10230 10240 10305 10310 10320 10330 10340 10345 10355 10360 10405 10410 10415 10420 10425 10430 10435 10440 10445 10450

Automotive Computer Codes Automotive Emissions Control Manual Fuel Injection Manual, 1978 thru 1985 Fuel Injection Manual, 1986 thru 1996 Holley Carburetor Manual Rochester Carburetor Manual Weber/Zenith/Stromberg/SU Carburetor Chevrolet Engine Overhaul Manual Chrysler Engine Overhaul Manual Ford Engine Overhaul Manual GM and Ford Diesel Engine Repair Small Engine Repair Manual Suspension, Steering & Driveline Ford Automatic Transmission Overhaul GM Automatic Transmission Overhaul Automotive Body Repair & Painting Automotive Brake Manual Automotive Detaiing Manual Automotive Eelectrical Manual Automotive Heating & Air Conditioning Automotive Reference Dictionary Automotive Tools Manual Used Car Buying Guide Welding Manual ATV Basics

OLDSMOBILE *73015

Cutlass '74 thru '88 For other OLDSMOBILE BUICK, CHEVROLET or

GENERAL MOTORS

titles,

SPANISH MANUALS

see

listing.

PLYMOUTH For

PLYMOUTH titles,

see DODGE.

PONTIAC 79008 Fiero all models '84 thru '88 7901 8 Firebird V8 models except Turbo

79019

'70 thru '81

Firebird all models '82 thru '92 For other PONTIAC titles, see BUICK, CHEVROLET or

GENERAL MOTORS listing.

PORSCHE *80020

91

1

80025 914 80030 924 ‘80035 944

Coupe & Targa models

'65 thru '89

all

4 cyl models '69 thru '76

all

models models

all

incl. incl.

Turbo '76 thru '82 Turbo '83 thru '89

98903 98905 98910 98915 99040 99041 99042 99055 99075 99077 99083 99088 99091 99095 99100 991 1 0

Reparacibn de Carroceria & Pintura C6digos Automotrices de la Computadora

Frenos Automotriz Inyeccibn de Combustible 1986 al 1994 Chevrolet & GMC Camionetas '67 al '87 Chevrolet & GMC Camionetas '88 al '95 Chevrolet Camionetas Cerradas '68 al '95 Dodge Caravan/Ply. Voyager '84 al '95 Ford Camionetas y Bronco '80 al '94 Ford Camionetas Cerradas '69 al ‘91 Ford Modelos de Tamario Grande '75 al '87 Ford Modelos de Tamario Mediano ‘75 al ‘86 Ford Taurus & Mercury Sable '75 at ‘86 GM Modelos de Tamario Grande ‘70 al ‘90 GM Modelos de Tamario Mediano '70 al ‘88 Nissan Camionetas ‘80 al ‘96, Pathfinder '87

al

'95

99118 Nissan Sentra '82 al ‘94 99125 Toyota Camionetas y 4-Runner

(92036)

all

'86 thru '96

92005 Camry all models '83 thru '91 Camry all models '92 thru '96 92015 CeMca Rear Wheel Drive '71 thru '85 *92020 Celica Front Wheel Drive '86 thru '93 92025 Celica Supra all models '79 thru '92 92030 Corolla all models '75 thru '79 92032 Corolla rear v/heel drive models '80 thru '87

RENAULT

SUZUKI Samurai (90070)

Alliance,

Encore

•

see

AMC (14020) Nearly 100 Haynes motorcycle manuals

indicate model coverage as of this printing. These titles will be periodically model years - consult your Haynes dealer for more information.

Haynes North America,

800 2WD &

96008 Beetle & Karmann Ghia '54 thru '79 96012 Dasher all gasoline models '74 thru '81 Rabbit, Jetta, Scirocco, & Pick-up gas

MITSUBISHI

*72060

*90010

*96016

MERCURY

*72015 *72020 *72030

1

SUZUKI

wheel drive) '77 thru '83 GLC (front wheel drive) '81 thru '85 323 & Protege '90 thru '97 (rear

63020 230, 250 & 280 6 cyl sohc '68 thru '72 63025 280 123 Series gas models '77 thru '81 63030 350 & 450 all models '71 thru '80

'68020

600 &

'70 thru '96

123 Series Diesel '76 thru '85 190 Series 4-cyl gas models. '84

*63015

'95

Metro - see CHEVROLET Sprint (24075) Prizm - see CHEVROLET (24060) or

models

MERCEDES-BENZ

'71 thru '85, Seville '80 thru '85.

& Pontiac Trans Sport '90 thru

all

MPV all

*61036

1

vw

61010 GLC

61035

1100, 1300, 1400 & 1600

94007 Spitfire all models 94010 TR7 all models '75

FORD Pick-up (36059)

MAZDA

61030

'91 thru '96

models

TRIUMPH -

Plymouth Laser

'97

'87 thru '95

LINCOLN

6101 1 *61015 *61016 *61020

89002 *89003

92070

Cherokee, Comanche & Wagoneer Limited all models '84 thru '96

*50030

all

'68 thru '82

thru '94 cyl models '72 thru '85

50020 CJ all models '49 thru '86 *50025 Grand Cherokee all models '93 thru '98 *50029 Grand Wagoneer & Pick-up '72 thru '91

*68040 '88

GEO

Tracker

'81 thru '93

6 cyl models '68 thru '86

all

XJ6 all models '88 XJ12 & XJSall 12

‘49011 *49015

Buick Riviera '79 thnj '85 Chevrolet Lumina APV, Oldsmobile

*40030 Storm

'84 thru '91

JAGUAR

Mirage

Buick Century, Chevrolet Celebrity, Olds Cutlass Ciera & Pontiac 6000 all models '82 thru '96 Buick Regal, Chevrolet Lumina, Oldsmobile Cutlass Supreme & Pontiac Grand Prix front wheel drive '88 thru '95 Buick Skyhawk, Cadillac Cimarron, Chevrolet Cavalier, Oldsmobile Firenza Pontiac J-2000 & Sunbird '82 thru '94 Chevrolet Cavalier & Pontiac Sunfire '95 thru '98 Buick Skylark, Chevrolet Citation, Olds Omega, Pontiac Phoenix '80 thru '85 Buick Skylark & Somerset, Olds Achieve, Calais & Pontiac Grand Am '85 thru '95 Cadillac Eldorado & Oldsmobile

TOYOTA

'86 thru '94

models

all

*47017

*68030

thru '95 Sable '96 thru '98 Topaz '84 thru '94

General Motors Full-size Rear-wheel Drive - see BUICK (79025)

310 all models '78 thru '82 510 & PL521 Pick-up '68 thru '73 510 all models '78 thru '81 620 Series Pick-up all models '73 thru '79 720 Series Pick-up - NISSAN (72030) 810/Maxima all gas models. '77 thru '84

Listings

Probe all models Ranger/Bronco II gas models Ford Ranger ‘93 thru ‘97 &

Silhouette

300ZX - see NISSAN (72010) 28016 28018 28020 28022

Excel

66010 66015

'75 thru '80 '89 thru '92

Toronado

'78

*4301 5

including Turbo '79 thru 88

*92006

ISUZU

& Mercury Bobcat

GENERAL MOTORS *10360 GM Automatic Transmission Overhaul

*38016

Passport - see ISUZU Rodeo (47017) Prelude CVCC all models '79 thru '89

*42040

900

TOYOTA

del Sol '92 thru '95

See FORD

Pick-ups, Expedition & Lincoln Navigator '97 thru '98 Pinto

&

*84010

SUBARU

HYUNDAI

models '94 thru '97 Pick-ups and Bronco '73 thru '79 Pick-ups and Bronco '80 thru '96

36090 *36094 Vans full size '92 thru '95 *36097 Windstar Mini-van '95 thru

*38010

25025 Chrysler LHS, Concorde & New Yorker, Dodge Intrepid, Eagle Vision, '93 thru '97

Civic

all

36082 Thunderbird/Mercury Cougar '83 thru

*38005

Full-size Front-Wheel Drive '88 thru '93 K-Car$ - see DODGE Aries (30008) Laser - see DODGE Daytona (30030)

'93; Capri, '79 thru '86

*36075 Taurus & Mercury *36078 Tempo & Mercury

*25015 *25020

42024

*61041

Mazda Pick-ups ‘94 thru '97 *36074 Taurus & Mercury Sable '86

CHRYSLER 10310 Chrysler Engine Overhaul Manual Chrysler Cirrus, Dodge Stratus, Plymouth Breeze, ‘95 thru '98

'75 thru '80

Ford Thunderbird & Mercury Cougar ('75 thru ’82); Ford LTD & Mercury Marquis (’83 thru ’86); Ford Torino, Gran Torino, Elite. Ranchero pick-up. LTD II, Mercury Montego. Comet. XR-7 & Lincoln Versailles (’75 thru ’86) Mustang V8 all models '64-1 /2 thru '73 Mustang II 4 cyl. V6 & V8 '74 thru '78 Mustang & Mercury Capri incl. Turbo

Mustang. '79 thru

Sedans Caprice. Impala, Biscayne, Bel Air & Wagons '69 thru '90 Impala SS & Caprice and Buick Roadmaster '91 thru '96 Lumina '90 thru ’94 - see GM (38010) Lumina & Monte Carlo '95 thru '98 Full-size

Vans

Escort/Mercury Tracer '91 thru '96 Expedition - see FORD Pick-up (36059) Explorer & Mazda Navajo '91 thru '95 Fairmont & Mercury Zephyr '78 thru '83

vehicle,

SATURN *87010 Saturn

’83

*42013 Accord all models '94 thru '95 42020 Civic 1200 all models '73 thru '79 42021 Civic 1300 & 1500 CVCC '80 thru '83 42022 Civic 1500 CVCC all models '75 thru '79 42023 Civic ail models '84 thru '91

59010 Rear Wheel Drive

Ford LTD & Mercuiy Marquis ('75 thru ’82); Ford Custom SOO.Country Squire, Crown Victoria & Mercury Colony Park ('75 thru '87); Ford LTD Crown Victoria & Mercury Gran Marquis ('83 thru '87)

Safari Mini-vans '70 thru '81 thru '92

42010 Accord CVCC all models ’76 thru 42011 Accord all models '84 thru '89 42012 Accord all models '90 thru '93

Navigator '90

your

-

HONDA

*50010

*36020

CHEVROLET ASTRO (24010) see CHEVROLET

see

-

Vans & Pick-ups

JEEP

Ford Automatic Transmission Overhaul Ford Engine Overhaul Manual Aerostar Mini-vans '86 thru '96 Aspire - see FORD Festive (36030) Contour/Mercury Mystique '95 thru '98 Courier Pick-up all models '72 thru '82

36028 36030 Festfva & Aspire '88 thru '97 36032 Fiesta all models '77 thru '80 36036 Ford & Mercury Full-size,

Drive '70 thru '93 Seville - see

24015 Camaro V8 all models 24016 Camaro all models '82

Citation

'68 thru '78

FORD

Chevrolet Engine Overhaul Manual Astro

-

34010 124 Sport Coupe & Spider 34025 X1/9 all models '74 thru '80

CHEVROLET 10305

full-size

FIAT

*36024

CADILLAC

all

all full-size

see MITSUBISHI Eclipse (68030) Vision - see CHRYSLER (25025)

*36006

'74 thru '87

GENERAL MOTORS

Pick-ups Pick-ups

Talon

'36004

.

19030 Mid-size Regal & Century

Dodge & Plymouth Neon '95 thru '97 Omni & Plymouth Horizon '78 thru '90

EAGLE

10355 10320

Oldsmobile Custom Cruiser

'84 thru '89

see Chrysler (25025)

models '74 thru '93 models '94 thru '96 *30045 Ram 50/D50 Pick-ups & Raider and Plymouth Arrow Pick-ups '79 thru '93 30050 Dodge/Ply./Chrysler RWD '71 thru '89 *30055 Shadow/Ptymouth Sundance '87 thru '94 *30060 Spirit & Plymouth Acclaim '89 thru '95 *30065 Vans - Dodge & Plymouth '71 thru '96 *30041

'18021

-

for

SAAB Safari

*30008

AMC

‘

on a periodic basis. If you do not see a listing Haynes dealer for the latest product information.

this list

consult your local

861 Lawrence Drive,

Newbury

Park,

also available

CA

91320

•

(805) 498-6703

‘79 al '95

Common

conditions

BOSTON PUBLIC IBHAHY I

9999 04451 893

2

NUHMAL Symptoms:

Brown to grayish-tan color and slight electrode wear. Correct heat range for engine and operating conditions. Recommendation: When new spark plugs are loctsiipri. replace with plugs of the same heat range. l/ncoInrearwheelOOjohn "ficoInrearwheelOOjohn

DT

WORN

is;

Symptoms:

weather and poor

fuel

economy

Recommendation:

Plugs have been left in the engine too long. Replace with new plugs of the

same

heat range

Follow the recschedule.

ommended maintenance

Dry sooty deposits indicate a rich mixture or weak ignition. Causes misfinng. hard starting hesitation.

Recommendation: Make sure

the plug has the correct heat range. Check for a clogged air filter or problem in the fuel system or engine management system. Also for ignition

nroarwhee/OOjohn

electrode and Results In

deposits. d plug life. of

Hecommendation: Check

for the range, overadvanced ignition timing, lean fuel mixture, intake manifold vacuum leaks, sticking valves and insuffi-

correct

plug

heat

cient engine cooling.

Symptoms:

Symptoms:

check

Iincol

PREIGNITION

CARBON DEPOSITS

and

Blistered, white insu-

roded

I

with a small amoum ui the linng end Normal color. Causes hard starting in damp or cold

Melted electrodes.

Insulators are white, but may be dirty due to misfiring or flying

debris in the combustion chamber. Can lead to engine damage. Recommendation: Check for the correct plug heat range, overadvanced ignition timing, lean fuel mixture, insufficient engine cooling

and

lack of lubrication.

system problems.

ASH DEPOSITS

HIGH SPEED GLAZING

Symptoms:

Symptoms:

during acceleration.

glazed appearance. Indicates combustion chamber temperatures have risen suddenly during hard acceleration. Normal deposits melt to form a conductive coating. Causes misfiring at high speeds.

Light brown deposits encrusted on the side or center electrodes or both. Derived from oil and/or fuel additives. Excessive amounts may mask the spark, causing misfiring and hesitation

Recommendation:

If excessive deposits accumulate over a short time or low mileage, install new valve guide seals to prevent seep-

age of oil into the combustion chambers. Also try changing gasoline

brands.

Insulator has yellow-

ish,

that

Recommendation:

Install

new

plugs. Consider using a colder plug if

driving habits warrant.

DETONATION Insulators may be cracked or chipped. Improper gap setting techniques can also result in a fractured insulator tip. Can lead

Symptoms:

OIL DEPOSITS Symptoms: by poor

oil

Oily coating

caused

control. Oil is leaking

past worn valve guides or piston rings into the combustion chamber. Causes hard starting, misfiring and hesitation.

Recommendation:

Correct the mechanical condition with neces-

sary repairs and

install

new

to piston

damage.

Recommendation: Make

sure the anti-knock values meet engine requirements. Use care when setting the gaps on new plugs. Avoid lugging the engine. fuel

plugs.

MECHANICAL DAMAGE Symptoms: May be caused by

GAP BRIDGING Symptoms: Combustion deposits between the electrodes. Heavy deposits accumulate and bridge the electrode gap. The plug ceases to fire, resulting in a dead lodge

a

foreign object in the combustion chamber or the piston striking an incorrect reach (too long) plug.

Causes a dead result in piston

cylinder

and could

damage.

Recommendation:

Recommendation:

Repair the mechanical damage. Remove the object from the engine and/or install the correct reach

faulty plug

plug.

cylinder.

Locate the and remove the deposits from between the electrodes.

foreign

:

en^on and

'

steering

“ Hectrical systems I

-

--

"M

Wiring diagrams £

Chapter 2 Part B

Engine

9 5b An exploded view

•

Step-by-step procedures linked to hundreds of easy-to-follow photos and illustrations

•

Complete troubleshooting section

adapter assembly

CMSTRIBUTOe

AOAnOR

identify specific pre*ei'l : a good idea lo between the disinbuio' 'nder head Remo-.

r.amshati ring

ind ih-

•

i!

I'rpM'

dti>-

the Oadaptei

••

•

•

.

--(Meging the piti replaced III-

ydi;

It

'.tall

I

the inner liming bell

•

;

and the ,3apti'- (see illustra..‘ t tions) Note // yoi< remove the .-dap;the tallowing Steps descntvog ar. ^ehicir '.p.v -"’-•i replacement Pry out the old n-r.' .vrth the adapter o' .'h leai tacti th.- adapter tigt.tc. t-.c r •r. and install ihe distributu' isee Chap!

.1

•

1'

'

Ihe pul’"; with Ihe

deep

means

engine, which

based on a vehicle teardown using

holding the boll to Ihe

I

inrgi.

commonly

remaining componot vrani to rerrove 'he diSInbulOi d

sheetmeui

then

inlo the hglej Oil

seal with 3 screwdriver

met (see

"

7

lully

in

with

ut-.-imn

e--.

c.

Remove

n

inspection,

"Clall

me n-w

v

mol

i

or use

-.r,

and

installation

•

Haynes

tips give

- ••••iv

make the job

CfteCK .

large

.nside diameter large enoudi

drive the seal

Irons)

lash adjusters - check, removal,

and a claw h mch oi sen

.'.3-.;

fabricate a seal

described

Rocker arm and hydraulic valve

10

•'.‘-c

.

I'

seal

available tools

C"

Onn’l

illustration)

t'-vtamshati

•erse ot removal

remo..' Ihe

^.areIully

hands-on experience

Written from

shallow recess