The Hungarian Aeronautical Industry

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The Hungarian Aeronautical Industry

Focusing on product development and collaboration After rebirth and reemergence, the Hungarian Aeronautical Industry is in the phase of developing new products and services. The last decade brought remarkable changes to our industry structure: new organizations, new industrial relations, new projects, new products and solutions were emerging every year.

Contents

In 2003 the Hungarian Aviation Industry Foundation HAIF was founded with the mission to become the industry catalyst

Introduction.............................................................................................................4 Aircraft development................................................................................................15

and promoter that brings together experts, organizations, companies, industry and academia in order to speed up the development and growth of our lagging aeronautical industry. HAIF initiated and organized the establishment of the Hungarian Aerospace Cluster HAC in 2006 and the Hungarian Aerospace Technology Platform HATP in 2007. By now Hungary has an aerospace industry which employs more than 2600 people and incorporates more than 50 hightech organizations.

HUNGARIAN GOVERMENT Ministries, HITA, NIH, Authorities

Engineering services.................................................................................................25

ting por Sup

Collaboration

als pos Pro

System development.................................................................................................73

Lobby

Part manufacturing..................................................................................................49

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Strategy formulation

Proposals

Various....................................................................................................................43

Collaboration Product development Companies

Introduction

Applied research The structure of our industry

The Hungarian Aeronautical Industry

University departments

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As a result in 2013 a new brochure was published introducing the Hungarian Aeronautics R/D sector, which lists the main actors in the research area listing their capabilities and indicating previous experiences in FP6/7 and Clean Sky projects. The current publication serves as a complementary document listing the main actors in the manufacturing, design and testing area of the Hungarian Aeronautical Industry. Our industry consists of a mix of foreign and local companies and capable to develop and manufacture small aircraft for General Aviation, manufacture metal and composite components for large aircraft and able to develop and manufacture UAS systems for civil and military purposes. Since 2008 more than 30 Hungarian companies implemented the AS9100 aerospace quality system. In 2009 our companies debuted in the Aero 2009 Friedrichshafen Expo for the first time as an emerging industry, exhibiting seven new aircraft models including two composite amphibians one acrobatic aircraft and a small UAV. By now we manufacture 5 GA category aircraft and have 5 other prototypes under testing including two amphibians and a small helicopter.

In 2010 we celebrated the 100th anniversary of the birth of Hungarian Aviation with two remarkable events, the debut of our new Corvus Racer 540 aircraft in Canada at the Red Bull Air Race and the grand opening of our greenfield El-Tech Center in Budapest which focuses on developing electronic systems for aerospace applications. We completed our strategy document in 2011, which defines the future directions and stages of our development for the next 10 years with the focus on aircraft design for General Aviation, UAS systems, compositeand turbine part manufacturing and embedded system development. Since then we could improve collaboration between industry and academia and created a network of R/D organizations actively participating in EU Framework and the Clean Sky JTI research programmes.

In order to speed up our catch up process and to enter a higher level of development our aim is to launch a National Take Off program to support our aeronautical industry. As a result a more sophisticated, diversified, integrated high-tech vehicle industry could be created in Hungary where the achievements of our programs could also be used by the other transport domains. We believe that with the support of our Government and our EU partners our collaboration and diversification strategy can be successful and our organizations can be better integrated into the European Aerospace Industry which in turn will help our industry to be successful internationally. Mihaly Hideg MBA, MSc. Chairman of the Hungarian Aviation Industry Foundation Cluster manager of the Hungarian Aerospace Cluster www.haif.org

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Introduction

The Hungarian Aeronautical Industry

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The Hungarian Aerospace Cluster (HAC) HAC was established in 2006 on the bottomup principle. It is a non-profit, private, nonlegal entity with formal membership; it is led by three managers – two founders and the HAIF chairman. It has 30 members, 26 Hungarian SMEs, three foreign subsidiaries, and one University department. The SMEs are 100% privately owned and altogether have workforces exceeding 1,500 people. The cluster is focused on product development based on a solid engineering background, modern software (Catia, SolidWorks, Ansys) and young, dynamic management. HAC members together developed and manufacture sport and acrobatic airplanes, gyrocopters and are developing 5 more small aircraft in the amphibian, helicopter and UAV categories. HAC has cooperation agreements with the Aviation Valley of Poland, Hanse Aerospace of Germany, Hungarian Ship Industry Cluster, Hungarian Bus Manufacturing Cluster and is a founding member of the European Aerospace Cluster Partnership (EACP).

HAC has the following objectives: 1. Accelerate the development of the Hungarian Aerospace Industry 2. Diversify the best parts manufacturers into aerospace 3. Create a network of aerospace and related industries

The Cluster capabilities cover: design & engineering, rapid prototyping, software development, embedded systems, metal and composite part manufacturing, wire harness manufacturing, bowden cable manufacturing, turbine part machining and testing. The majority of HAC members are AS9100 certified by SGS Hungaria Ltd. The others have either ISO 9001:2008 or certifications from automotive industry.

4. Support the development of new Hungarian-designed small aerospace vehicles 5. Oversee production of these vehicles internationally 6. Organise and develop complementary capabilities among Hungarian firms for the manufacture of assemblies for large aircraft 7. Achieve synergies and economies of scale through networking in the fields of design, development, training, logistics, quality (AS 9100), IT, marketing and certification 8. Introduce modern management methods and principles to the SME sector – six sigma, lean manufacturing 9. Develop new supplier relationships with other countries 10. Increase Hungarian participation in EU-funded aerospace projects

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Introduction

The Hungarian Aeronautical Industry

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The Hungarian Aerospace Industry History In a Nutshell Pál Vágó (1889-?) invented and developed the gyroscopic stabiliser, a forerunner of modern gyro horizons. Emil Némethy (1867-1943) was the first engineer in the world to use steel tubes for aeroplanes and work with aileron areas. The “Némethy-equation” was one of the first mathematical solutions to calculate with great precision the lifting ability of early aircraft. Sándor Svachulay (1875-1955) built an aeroplane with welded steel tubes in 1909, which proved to be a forerunner of modern skeleton-structured aeroplanes. For the famous Albatros, Svachulay designed a retractable landing gear, later adapted by several international designers. His other inventions included the adjustable metal propeller and a device to control landing speed. János Adorján (1882-1964) was the designer and constructor of Hungary’s first working aeroplane. His twin-cylinder “Libelle” plane completed several successful flights in 1909 and 1910.

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Introduction

In the early decades of modern aviation history, engineers seeking new flying methods probed a variety of diverse concepts. In addition to the rigid wing “dragon” and the ornithopter, they also experimented with propellers rotating around a vertical shaft. during World War I, Lieutenant-colonel István Petróczy, professor Tódor Kármán and Vilmos Zurovetz jointly conducted hovering experiments with a “windmill plane”, the PKZ. Tódor Kármán (1881-1949) is considered a leading theoretician of aerodynamics. Kármán analysed the flow of fluids past a cylindrical obstacle at right angles and determined that the wake separated into two rows creating turbulence around them. This is manifested in aircraft wing flutter and the oscillation of a bridge in high wind. The concept, presented in several papers in 1911 and 1912, came to be known as the “Kármán vortex street” or “Kármán vortices”. His work led to the redesign of many structures to withstand vibration, including modifications to the design of ships and aircraft to adopt more streamlined forms. Kármán’s theory on aerodynamic bumps served as a basis for the development of supersonic aircraft.

The Hungarian Aeronautical Industry

Oszkár Asbóth (1891-1960) performed military service at an aircraft factory near Vienna after the outbreak of World War I, where he was in charge of propeller manufacturing. He constructed and tested some 1,500 propellers in the factory’s wind tunnel. Ten years later, Asbóth built his first helicopter. Powered by a 120-horsepower, nine-cylinder engine and propelled by two 4.35 meter propellers assembled in parallel one above the other and rotating in opposite directions, the “AH 1” took off vertically on September 9, 1928. Dávid Schwartz (1845-1897), the Hungarian inventor of the dirigible airship, used ultrathin aluminium to insulate the balloon, the aluminium skeleton and the propellers at the sides of the basket. Commissioned by the German army, he constructed the first dirigible airship in 1896, tested with partial success at Tempelhof near Berlin, Germany, on November 3, 1897. The propeller belts

broke, causing the pilot to lose control and crash the airship. Schwarz died shortly afterwards and his widow sold all patent rights to Graf Zeppelin in 1898. Zeppelin went on to develop a successful line of dirigible airships which bore his name, while that of Schwartz disappeared into oblivion. Aladár Zsélyi (1883-1914) was the first in Hungary to design and construct an aeroplane based entirely on structural engineering fundamentals. His creation included several new concepts, including a new control mechanism and a springmounted landing gear.

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The re-emergence of Hungarian Aerospace began in 2000 with the construction of a greenfield aerospace plant by GE Engine Services in Veresegyház. This was soon followed by Lufthansa Technik Budapest, Eldim, Alcoa, Elektrometall GmbH, Flamespray, Lufthansa Systems, CAE engineering, and Diehl Aerosystems. Together, these companies laid the foundations for a modern aerospace sector in Hungary. Ernő Rubik (1910-1997) was a member of a group of aircraft designers who were instrumental in rebuilding the Hungarian aircraft industry after World War I and II. As head of the Central Experimental Plant, he started to develop all-metal gliders with simple structures suitable for mass production in 1956. A family of gliders emerged, the most successful of which was the R-26 Góbé two-seater glider still in use for training purposes. In 1963, Ernő Rubik was awarded the Kossuth Prize, the highest Hungarian state award for science, for his lifetime achievement. Hungary’s aerospace industry can look back on rich traditions. There have been several outstanding Hungarian aircraft designers and builders who have left their mark on the early history of aviation. Following World War II, and the Hungarian revolution of 1956 (against the government and its Soviet-imposed policies) in particular, Hungarian aerospace development was

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Introduction

restricted to prototypes of training aeroplanes and gliders. Before 1992, little was made public about the latest developments in the industry, although Hungarian engineers played a significant role in the research and development of Soviet-made aircraft and supplementary equipment. Nevertheless, Hungarian instruments and communications equipment have always been used extensively in space research and space flight. During the 1990s, with the help of Lockhed Martin managers Hungarian engineers and technicians grew increasingly familiar with advanced methods of aircraft operation, maintenance and refurbishment. By the end of the decade, a new group of aerospace experts had emerged that was proficient in English and knowledgeable of Western practices in the aerospace business.

The Hungarian Aeronautical Industry

GE Engine Services division is an aircraft engine component repair shop employing more than 220 people in Hungary. It repairs mainly CFM56 and GE90 engine components for global customers using advanced repair technologies developed by GE. It was the first greenfield aerospace plant built in Hungary after the political changes. Lufthansa Technik Budapest is a subsidiary of Lufthansa Technik employing more than 300 people at Liszt Ferenc Airport was established in 2001 as a joint venture 85 percent owned by Lufthansa Technik and 15 percent by Malév Hungarian Airlines. It provides overhaul and painting services for Boeing 737 and Airbus A320 type aircraft for Lufthansa and third party customers. ELDIM is a subsidiary of its Dutch mother company was established as a brownfield plant in 2002 in Debrecen the second biggest town in Hungary. It focuses on turbine part

manufacturing using advanced laser, drilling and welding technologies. Later it was acquired by Sulzer Metco, and its name was changed to Sulzer Hungaerotech Llc. ALCOA has created a brownfield plant in Nemesvamos in 2002 called Alcoa Fastening Systems where it started to manufacture high-tech fasteners for the aerospace industry. It uses machining, heat treatment and EDM technologies. Elektro-Metall Export Gmbh. the German mother company established a greenfield plant called Elektro-Metall Paks Kft. in 2001 to manufacture wire harnesses for Airbus aircraft. It employs more than 200 people in Paks, in the centre of Hungary. Flame Spray an Italian company established a subsidiary in Gödöllő to provide advanced coating services to the gasturbine industry. Currently located in Szada industrial park, the company employs about 50 people and has NADCAP certification. Lufthansa Systems Hungária Kft. was established in 1995 as the first international subsidiary of Lufthansa Systems. In the Budapest office there are more than 600 experts developing applications for the airline industry. Apart from the airline industry LHS provides IT solutions for other industries as well.

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In 2009 CAE Engineering Ltd. acquired Allied-Visions Ltd. which had been active in Hungary since 1998. Currently CAE Engineering Ltd. employs more than 80 engineers in Budapest. The company develops solutions for civil and military flight simulation for almost every modern airliner, for both major and regional carriers, as well as many of today’s business jets and helicopters including simulation of aircraft systems. Diehl Aerosystems, a leading partner for aircraft cabin design and integration has set up a production facility in Nyírbátor, Hungary in 2011. The new company “Diehl Aircabin Hungary Kft” a subsidiary of Diehl Aircabin, based in Laupheim, Germany, created more than 150 jobs in Hungary. It manufactures cabin equipment from composites for Boeing and Airbus aircraft. In the early years of the millennium, three new small aircraft design companies also commenced eatment, operations. Using all-composite technologies, Corvus Aircraft Ltd., Composite One Ltd. and Waterfly Ltd. opened a new “composite era” in the history of the Hungarian aerospace industry. Today there are six SMEs active in the design, development and manufacturing of general aviation airplane/rotorcraft categories and 3 organizations are active in the area of unmanned aviation vehicles. The Hungarian Aerospace Industry (including MRO organisations) is almost 100% privately owned and currently comprises more than 130 registered organisations employing some 2,700 people.

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Introduction

The Hungarian Aeronautical Industry

The Hungarian Aviation Industry Foundation (HAIF - www.haif.org) was established in 2003 to accelerate the development of the sector. By organising workshops, lobbying and bringing together aerospace-related companies, HAIF initiated and oversaw the creation of the Hungarian Aerospace Cluster (HAC) in 2006, the first aerospace industrial group in Hungary focusing on development and manufacturing. HAC currently has 30 members. In 2007, HAIF launched the AS9100 aerospace quality management project for its members in tandem with the Ministry of Transport. More than 30 companies participated in the project and were certified by the end of 2011. In September 2007, HAIF founded the Hungarian Aerospace Technology Platform (HATP), a third key body designed to help research and development organisations participate in FP7 Framework programmes, Clean Sky programs and bring together space and aeronautical companies in Hungary. HATP currently lists 31 organisations as members, including three major universities. Since its establishment HAIF has been acting as a managing organization for both HAC and HATP organizations and represents them both internationally and domestically. Its strategic role and collaborating approach are key success factors in the growth and development of the Hungarian Aeronautical Industry. Established in 1993, the Defence Industry Association of Hungary (www.vedelmiipar.hu) also lists several aerospace suppliers among its members. 13

Aircraft development Avana Industries Ltd. Address: 1041 Budapest, Ipari Park u. 10. Telephone: +36 70 378 5266 Website: www.avanaind.eu E-mail: [email protected]

Managing Director: Janos Dosa Contact: Janos Dosa Languages: Hungarian, English Establishment: 2008.

Main areas of interest 1 Area of Production Tooling, prototype development List of products: - 6 aerobatic and general aviation aircraft tooling and prototypes - 11+ mass transit bus tooling and prototypes - The world’s only production “full composite” bus tooling and moulds - Several truck body and cabin tooling and prototypes

2 Area of Production General Aviation - the world’s fastest seaplane development and production of parts List of products: - Complete design and tooling in house - Prototype parts Contact: [email protected]

Aircraft development

List of products: Avana has made several automotive parts as R/D engineering samples for major European car manufacturers. This includes engine covers, side impact crash bars, structural elements, decor elements. In a major European FP7 research program Avana was involved in preform R/D for automotive short cycle production technology. Contact: [email protected]

Production capabilities

General information From 2015 Avana will open its new production facility in SW Hungary. With over 5000 sqm production space and 1500sqm satellite grade clean rooms Avana will be able to produce almost anything made from composite. With several autoclaves Avana is able to produce technology demanding parts for automotive, auto sport, aerospace, defence and space applications.

Quality System Implemented Avana has a pending AS9100 certification for its new facility.

- CAD /CAM turning, 3D milling, casting - CFD/FEA rapid prototyping. 3D printing

Contact: [email protected]

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3 Area of Production Development of Carbon Graphite and related automotive preforms

The Hungarian Aeronautical Industry

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Fly Mix Address: 7700 Mohács, Pécsi u. 66. Telephone: +36 69 301 120 Website: www.flymixparagliding.com E-mail: [email protected]

Managing Director: István Illés Contact: István Illés Languages: Hungarian, English

Main areas of interest 1 Area of Production - Ultralight aeroplanes, powered paragliders foot launching, powered paragliders trike production - Steel construction - Aerial services(sightseeing flights, aerial photograph, parachute jump)

List of products: - Welding parts - Machined parts - Stainless steel construction Contact: Csaba Farkas

Production capabilities

General information

- Steel metal construction - Welding(MIG,TIG,MAG), machining - CAE engineering

Powered paraglider trike manufacturing, developing, prototype building, test flights

Quality System Implemented ISO 9100 in progress

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Aircraft development

The Hungarian Aeronautical Industry

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Halley Ltd. Address: 3300 Eger, Mester u. 3. Telephone: +36 36 517 830 Website: www.halley.hu E-mail: [email protected]

Managing Director: Zoltan Molnar Contact: Zsofia Nagy Languages: Hungarian, English Establishment: 1980.

Main areas of interest Production capabilities

1 Area of Production Ultralight aircrafts List of products: - Weight shift controlled (WSC) aircraft - Fixed winged UL aircraft - Autogyro Contact: [email protected]

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Aircraft development

UL aircraft production with traditional, welded and composite technology.

General information The factory has started the production of the powered hang gliders 30 years ago. The production of Apollo Fox started at 1991, and in 2001, the company introduced the new Apollo Gyro. Today it has 25 employees in the

The Hungarian Aeronautical Industry

headquarter in Eger and has a wide range of international distributor network, ensuring a world-wide sale. The company’s aircrafts are suitable for sport, work and training.

Quality System Implemented ISO 9001-2008

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Hungaro-Copter Ltd. Address: 3351 Verpelét, Kossuth út 64. Telephone: +36 30 382 8398 Website: hungarocopter.hu E-mail: [email protected]

Managing Director: Gabor Farkas Contact: Gabor Farkas Languages: Hungarian, English Establishment: 2008.

Main areas of interest 1 Area of Production Helicopter prototype development

2 Area of Production Machining

List of products: A one and two seat helicopter for General Aviation and composit rotorblade development for helicopters.

List of products: Parts for automotive and pneumatics

Contacts: [email protected]

Contacts: [email protected]

Production capabilities CAD /CAM, CAE CNC turning/milling

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Aircraft development

The Hungarian Aeronautical Industry

General information

Quality System Implemented

Together with the mother company Steelriders kft., Hungaro-Copter kft. develops and manufactures the prototype of a one-seat and later a two-seat conventional helicopter for General Aviation. Our 30+ staff also manufacture machined metal parts for other industries.

ISO 9001:2009, ISO 14001:2005

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Magnus Aircraft Ltd. Address: Kecskemét Telephone: +36 20 512 0800 Website: www.magnus-aircraft.com E-mail: [email protected]

SkyCruiser Autogyro Ltd. Managing Director: Imre Katona Contact: +36 20 511 0011 Languages: English, Hungarian, Russian Establishment: 2014.

Main areas of interest 1 Area of Production Ultra-light, LSA aircraft manufacturing

Contact: [email protected]

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Aircraft development

Managing Director: József Mészáros Contact: József Mészáros Languages: English, Hungarian Establishment: 2012.

Main areas of interest Production capabilities Composite technologies

List of products: Fusion aircraft

Address: 2131 Inárcs, Kossuth Lajos u. 104/a Telephone: +36 30 894 7739 Website: www.skycruiser.hu E-mail: [email protected]

General information Magnus Aircraft is a new founded company which follows the route of the former Corvus Hungary Ltd. and Corvus Aircraft Ltd. which spent more than 9 years almost solely with developments of special composite elements, testing and enhanced technologies, to be able to build the best ever full composite aircraft.

The Hungarian Aeronautical Industry

1 Area of Production Light aircrafts

Quality System Implemented

List of products: - Autogyros - Engineering, developing of autogyros

TYPE APPROVAL No.: LG-01-2013 date of issue: 15 January 2013 by HUNGARY NATIONAL TRANSPORT AUTHORITY Aviation Authority

Production capabilities Autogyro parts mounting test ride, etc.

General information Our product is: type “Skycruiser SC-200” autogyro. 23

Engineering Services CAD-Terv Engineering Ltd. Address: 1087 Budapest, Könyves Kálmán krt. 76. 7 floor Telephone: +36 1 461 9000 Website: www.cadterv.hu E-mail: [email protected]

Managing Director: István Nadj Contact: Edina Tóber Languages: English, German Establishment: 1997.

Main areas of interest 1 Area of Production Engineering services List of products: - Machine design - Product design - Tool design Contacts: [email protected]

Production capabilities 2 Area of Production Dassault Systemes PLM solution implementation and related services List of products: - PLM softwares (CATIA, ENOVIA, DELMIA, SIMULIA, 3DVIA) - Training - Consultancy - Support - Sofware development Contacts: [email protected]

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Engineering Services

The Hungarian Aeronautical Industry

- CAE Engineering services: Our solutions include engineering services (machine design, product design) in various fields of mechanical engineering. We offer full handling of field-specific construction procedures (from design to prototyping). - Sofware development (Dassault Systemes’ PLM solutions e.g. CATIA) - Training, education (Dassault Systemes’ PLM solutions e.g. CATIA)

- Support (DS PLM solutions e.g. CATIA): we are ready to assist our clients with issues regarding modelling; using, implementing or customising design systems; converting to 3D systems. - PLM solutions: Dassault Systemes’ 3DExperience platform (CATIA, ENOVIA, DELMIA, SIMULIA, 3DVIA), enabling 3D design, engineering 3D CAD, modelling, simulation, data management and process management.

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CAE Engineering Ltd. General information CAD-Terv Engineering Ltd. provides services in various fields of engineering – including special purpose machine design, equipment or product design -, and also offers Dassault Systemes PLM solutions, like CATIA CAD system with product support as authorized distributor in Hungary since 1997. We provide overall design and construction solutions transacting from sktech to mass production. The utilized CAD and CAE systems and the several years of experience in construction ensures reliability and precision helping to reveal potential problems in early design phases.

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Engineering Services

The more than 10 years in Dassault Systemes Authorized Reselling (CATIA design system and other PLM solutions) covers most of the possible areas including air and naval industry serving our partners with complete software support and personalized education. Prominent partners use these solutions like Airbus, Boeing, Lockheed Martin, Pratt & Whitney, Aviatel Dassault, Cessna, Bombardier Aerospace and the Sukhoi Civil Aircraft.

Quality System Implemented ISO 9001:2008 Management System Standard Year: 2004

The Hungarian Aeronautical Industry

Address: 1122 Budapest, Ráth György u. 28. Telephone: +36 1 225 0134 Website: www.cae.com/hungary E-mail: [email protected] Managing Director: Gábor Ercsényi

Contact: Gábor Ercsényi Languages: English, German Establishment: 1998. (former Allied-Visions Ltd.) -> 2009. (company acquired by CAE)

Main areas of interest 1 Area of Production Simulations List of products: - 2D and 3D simulation of emergency rescue and military situations - Civil and military flight simulation for almost every modern airliner for both major and regional carriers, as well as many of today’s business jets and helicopters - Video and audio streaming, realtime processing

- Creating GIS databases - 3D modeling - Developing of VoIP systems - Simulation of aircraft systems (communication, navigation etc.) Contacts: [email protected]

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Production capabilities

2 Area of Production Training List of products: Providing Command and Staff training for military officers in Europe using CAE’s combat simulation system. Contact: [email protected] 3 Area of Production Pilot selection systems List of products: Construction and operation of automated pilot selection systems to measure psychological and motoric abilities of piloting different types of aircrafts. Contact: [email protected]

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Engineering Services

The company applies its simulation expertise and experience to help customers enhance safety, improve efficiency and maintain readiness. Its pilot training programs are designed to provide commercial aircraft, business jets and helicopter pilots with the highest-quality, operationally oriented training experience. CAE full-flight simulators replicate in every detail the cockpit of the aircraft that they simulate. They can simulate 250 to 400 malfunctions and reproduce with great accuracy and realism, the visual environment the aircraft appears to be flying in, including clouds, thunderstorms, and the landing approaches of airports around the world. Simulators also simulate sound and motion, including the banking and turning of the aircraft, accelerations, and the feel of tires as they roll across the bumps and cracks in the

The Hungarian Aeronautical Industry

runway. Full-flight simulators allow pilots to experience and learn emergency procedures that cannot be practiced safely aboard the actual aircraft. They are so realistic that a veteran pilot will be able to train on a level D

simulator (the highest level of fidelity) and then fly on a real aircraft with passengers.

General information

In addition to software development of various military and civil flight simulators, CAE Hungary has a group of content editors creating visual databases and 3D models used in the simulations. CAE Hungary provides software development, integration support and content creation solutions for CAE Healthcare, and Presagis.

CAE Hungary (CAE Engineering Ltd.) became part of CAE in 2009 and employs 80 people, mainly content creators and software developers. It has worked on major European programs, such as the EuroFighter and Tornado jets as well as the NH-90, C-160, A109 and CH-53 helicopters. CAE Hungary employees also assist in the software development of civil aircraft full-flight simulators, like the Airbus A320, A330, Boeing 777.

Quality System Implemented EN 9100:2009; 2010 MSZ EN ISO 9001:2009; 2009

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Department of Aeronautics, Naval Architecture and Railway Vehicles, Budapest University of Technology and Economics Address: 1111 Budapest, Stoczek u. 4. Telephone: +36 1 463 1922 Website: www.vrht.bme.hu E-mail: [email protected]

Managing Director: Daniel Rohacs, Dr. Languages: Hungarian, English, French Establishment: 1946. (university: 1782)

Main areas of interest 1 Area of Production Flight Physics List of products: Major results in flight physics, aero-structure, propulsion, simulation, control system developments: - Taking part in aerodynamic design of the Corvus Racer 540 special acrobatic aircraft - Investigation on airflow around finite wings and helicopter rotors - Development of a RANS solver (DAS_FLOW) for simulation of inner and outer flows - Aerodynamic investigation and optimization of turboprop engine integration into the airframe (EU supported ESPOSA project) 30

Engineering Services

- Application of morphology for optimization of profiles and bodies in flow - Bifurcation analysis and chaos at the high angle of attack dynamics - Developing the UAVs - New simplified model for study the wing aeroelasticity (EU supported A2-Net-Team project) - Safety and security analysis of the personal air transport - Developing the so called rendezvous control system Contact: [email protected]

The Hungarian Aeronautical Industry

2 Area of Production Avionics and on-board system developments

3 Area of Production Air Traffic Management and human factors

List of products: - Conflict detection and resolution system, passive and active conflict detection systems - Pilot workload monitoring system (planned to include into the CleanSky2) - Developing sensors and actuators for UAVs, small, personal and sport aircraft - Developing the ground and on-board systems for improving the landing process in bad weather conditions - Two licenses: “Operator centric integrated monitoring system for machines and vehicles”, and “ Embedded Flight Instrument System”

List of products: - Developing the non-cooperative target classification methods (EU supported SINBAD project), - Investigation on the integration of the small and personal aircraft and UAVs into the new ATM system - Using the methods of subjective analysis to investigation of the operator situation awareness and decision making - Developing the air traffic controller workload monitoring system, integration of the MEMS based sensors into the working environment - Development of flight profile rebuilding software

Contact: [email protected]

Contact: [email protected]

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Production capabilities About 30 contract based and national research projects for last 5 years, Important International projects: CREATING: Concepts to Reduce Environmental impact and Attain optimal Transport performance by Inland NaviGation (EU FP6 – STREP), 2003-06 EMT: Emergency Management Technology – Chinese – Hungarian Bilateral project – 2005-06 SINWANA: Safety Aspects of Inland Waterway Navigation Especially in Shallow Waters – Chinese – Hungarian Bilateral project – 2005-06 EPATS: European Personal Air Transportation System (EU FP6 ), 2007-08 SINBAD: Safety Improved with a New concept by Better Awareness on airport approach Domain (EU FP6 project), 2007-10

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Engineering Services

NELI: Cooperation-Network for logistics and nautical education focusing on Inland Waterway Transport in the Danube corridor supported by innovative solutions, EU – SEE project, 2009-11 SATS-Rdmp: Small Aircraft Transportation System Roadmap (EU FP7), 2010-12 A2-Net-Team: Advanced Aircraft Network for Theoretical & Experimental Aeroservoelastic Modeling, FP7-IRSES Project , 2011-14 ESPOSA: Efficient Systems and Propulsion for Small Aircraft (EU FP7), 2011-14 Move It!: Modernisation of Vessels for Inland waterway freight Transport (EU FP7), 2011-14 INNOVATIVE: Associate Partner of the SESAR JU, Lot 5: Modeling, support, validation, 2011-14 ATM: FUSION Lot 6 Integration of UAV into the SESAR, 2011-14

The Hungarian Aeronautical Industry

General information The Budapest University of Technology and Economics is a 232 years old technical university

The department works and has good results in the field of thermal and fluid micro machines vehicle thermal process analysis, gas turbine

The Department of Aeronautics, Naval Architect and Railway Vehicles works for Faculty of Transportation Engineering and Vehicle Engineering and has full BSc., MSc. and PhD. programs.

and combustion engine, aeronautical sciences development and real flight situation modeling, studies on special airplanes and air transportation management

The Department has 6 laboratories (among as fluid and thermal machines, virtual laboratory, flight simulator) and workshop.

The Department has competence and capacity in technology and product development, evaluation, simulation, model-formation and outside engineering support.

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eCon Engineering Ltd. Address: 2051 Biatorbágy, Ritsmann u. 42. Telephone: +36 1 279 0320 Website: www.econengineering.com E-mail: [email protected]

Managing Director: Gábor Kiglics Contact: Gábor Kiglics Languages: Hungarian, German, English Establishment: 2002.

Main areas of interest 1 Area of Production Engineering consulting for FE - numerical computations List of products: Finite element analysis, engineering consulting, eCon Engineering Ltd. offers its expertise for the following development areas: - Structural analysis (linear and non-linear) - Thermal analysis - Electromagnetic analysis - Coupled field analyses (thermal–solidity, electromagnetic–thermal, hydrodynamic– solidity)

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Engineering Services

- Transient analyses - Dynamic analyses - Optimization - Crash simulations - Analysis and manufacturing planning of composite structures - Acoustic analyses - Lifetime calculations - Composite analyses and optimization Contact: [email protected]

The Hungarian Aeronautical Industry

2 Area of Production We offer engineering and design services in the following areas - eCon Engineering are a main conductor List of products: - Special pourpose machines - Assembly robots - Weld-glue-seal machines - Gauges, testers and fatiguing machines - Product development Contact: [email protected]

General information eCon Engineering Ltd. Founded in 2002 3 Hungarian owners 45 Employees – 90% Engineers OFFICES: Budapest – Hungary (Headquarters) Győr – Hungary Munich, Stuttgart – Germany Subotica – Serbia ENGINEERING SERVICES: FEA – Finite Element Analysis Dynamic Analyses Optimization Design of special purpose machinery, Robot cells, Pick&Place Automats Support, Training

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Rea-Tech Mérnöki és Építészeti Ltd. SOFTWARE DISTRIBUTION: ANSYS MOLDEX3D HyperWorks Distribution of Deprag components in Hungary GOAL FOR CAD APPLICATIONS: Collaborative engineering together with our partners Complex solutions Global focus with diverse experience STRATEGY: CAD Simulation und CAD Design bundled Complex project Management Certification: AS9100 / ISO9001 SOFTWARE-PORTFOLIO: HyperWorks, ANSA, MEDINA ANSYS, NASTRAN, ABAQUS ACP (Ansys Composites Pre/Post)

36

Engineering Services

AMESIM - systemsimulation LS-DYNA, PAM-Crash Moldex3D FEMFAT, nCode ADAMS, Simpack CFX, Fluent Catia V5, SolidWorks

Address: 2049 Diósd, IV. Béla király út 44. Telephone: +36 20 330 9499 Website: www.rea-tech.eu E-mail: [email protected]

COOPERATION: Cooperation in Development projects Close cooperation with Technical University Budapest Working closely with our Partners Long-time experience in CAD computations Experience in CAD-usages Connection to multiple CAD-Systems

1 Area of Production Innovative Concepts & Scenarios

Quality System Implemented AS9100 rev B

The Hungarian Aeronautical Industry

Managing Director: Jozsef Rohacs, Dr. Contact: +36 30 581 9373 Languages: Hungarian, English, Russian Establishment: 2006.

Main areas of interest

List of products: Rea-Tech has practice in development of the concepts of operation, prediction and demand models, radically new, so called disruptive technologies, new products, technology identification, evaluation and selection, technology and product life evaluation, forecast, foresight and roadmapping. It has developed demand model of the personal planes, predicted the number of UAV, developed the safety philosophy for small and personal aircraft, air transportation systems, has involved into the identification, evaluation

and selection of the magnetic levitation technology to assisting the aircraft take-off and landing, etc. The staff of Rea-Tech had been taken part as advisors in development of the Corvus Racer 540 acrobatic aircraft. Rea-Tech is the coordinator of the EU supported GABRIEL (Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and Landing – Grant Agreement Number - 284884). The Rea-tech has developed a special accident investigation support system. Contact: [email protected] 37

2 Area of Production System delevopment. List of products: Rea-Tech has taken part in development of different systems like, conflict detection and resolutions, MEMS based sensors and actuators. These activities were supported by different national research programs, and Hungarian companies. as well as by EU supported GANRIEL project and they are associated with system development as “Operator centric integrated monitoring system for machines and vehicles”, and “ Embedded Flight Instrument System”. These two last systems are licensed by inventors of Rea-Tech working for Budapest University of Technology and Economics, too.

3 Area of Production List of products: Rea-Tech had been developed a special airport concept with ground service production line, airport security manuals for small airports (as contribution to EU supported PPlane (PPlane—Personal Plane: Assessment and Validation of Pioneering Concepts for Personal Air Transport Systems)) airport site plane and preliminary design for using the GABRIEL concept Contact: [email protected]

General information Rea-Tech Ltd. is a privately owned Hungarian company established for research development - innovation and outside engineering and project management support in (air) transportation and vehicle engineering, and aeronautics. The company’s mission is to contribute to national and international projects for the improvement of air transport systems. Rea-Tech continues to actively participate in a variety of EC projects under different Framework Programmes and collaborates with a number of research institutions, organizations, private companies and universities.

Rea-Tech has competence and capacity in outside support providing in - Education and training, - Outside engineering (especially in CFD, CAD/CAM, model development, design and simulation, system integration), - Technology and product development, technology and product evaluation, testing, certification, - Technology forecast, technology and product life prediction, roadmapping, - Project management, development of the international cooperation, - External expert, consultancy, advisory.

Contact: [email protected]

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Engineering Services

The Hungarian Aeronautical Industry

39

Sky-Soft Ltd. Address: 1125 Budapest, Városkúti út 30/A Telephone: +36 1 392 2275 Website: www.sky-soft.hu E-mail: [email protected]

Managing Director: János Sziklai, Dr. Contact: János Sziklai, Dr. Languages: Hungarian, English Establishment: 1993.

Main areas of interest 1 Area of Production Software development Software consulting Hardware consulting System integration Scientific and engineering research experimental developments Rejuvenation of legacy VAX computer based systems with CHARON-VAX software emulator Development of “Mission-critical” high reliability systems for military applications.

List of products: Software development Software consulting Hardware consulting System integration Scientific and engineering research experimental developments Rejuvenation of legacy VAX computer based systems with CHARON-VAX software emulator Development of “Mission-critical” high reliability systems for military applications. Contact: [email protected]

40

Engineering Services

The Hungarian Aeronautical Industry

2 Area of Production Research and development for military applications, military engineering and defense technology List of products: Research and development for military applications, military engineering and defense technology.

Quality System Implemented MSZ EN ISO 9001:2009 / HTI/67-75/2012. AQAP 2110:2009+2210 / HTI/67-76/2012. “Registered NATO Supplier” qualification 2002. “Approved NATO Supplier” qualification 2004. “Suitable Supplier for NATO Tenders” qualification 2012.

Contact: [email protected]

41

Various Ostorhazi Ltd. Address: 2030 Érd, Duna u. 27/c Telephone: +36 23 521 100 Website: www.coatingtechnology.eu E-mail: [email protected]

Managing Director: László Ostorházi, Dr. Contact: László Ostorházi, Dr. Languages: English, German Establishment: 1991.

Main areas of interest 1 Area of Production Different coatings, paintings & linings List of products: Special screw coating for aerospace industry Contact: [email protected]

Production capabilities

General information

2300 m2 new Coating Techniques Centre in the industrial park at Százhalombatta. The complex, operate advanced equipment, surface preparation and finishing techniques of the industrial coating technology. Our aim is to offer complex solutions to all surface treatment problems for our customers, while ensuring a significant manufacturing capacity.

We manufacture high quality coatings that prevent or reduce the adverse effect of the environment on the carrying surface. Such tasks include particularly corrosion protection or other coatings of special functions. In our facilities and on the workplaces we cooperate with skilled personnel and carefully selected suppliers for our customers who are committed in quality.

In addition to our services we offer industrial painting equipment and the materials necessary for their application. We develop and apply special solutions for coating technologies, that increase the lifetime and utility value of the built environment, while reduce energy consumption and operational costs.

Quality System Implemented ISO 9000, ISO 14000

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Various

The Hungarian Aeronautical Industry

43

Produktum Ltd. Address: 1182 Budapest, Olt u. 12. Telephone: +36 1 291 0460 Website: www.produktum.hu E-mail: [email protected]

Managing Director: Ferenc Szarvas Contact: Ferenc Szarvas Languages: English Establishment: 1998.

Main areas of interest 1 Area of Production Design and production of special tools/ground support equipment/aviation access equipment for airlines and airplane maintenance industry. Aluminium structures for general industry. Products for aviation: - Mobile aluminium access stands, filling stands for maintenance/aviation companies - Towable/movable hydraulically operated access equipment for A320/B737 maintenance - Towable aluminium flip up step stands

44

Various

- Gas path cleaner for CFM 56 and V2500 engines - Lower nose dock for A320 - Baggage carts - Kitchen mover - Running gear dollies, etc. - Design of special custom tailored tools for airplane maintenance References: Lufthansa Technik plants, Aeroplex, Bombardier Transportation, MALÉV, Budapest Airport, Austrian AG, GANZ-Skoda, Montenegro Airlines, Trade Air, Alstom Power,

The Hungarian Aeronautical Industry

ArcelorMittal, WOCO, Celebi GH, airports, railway industry, power stations Our products can be found: in Hungary, Austria, Croatia, Montenegro, Romania, Serbia, Switzerland, Bulgaria, Albania, Czech Contact: [email protected]

Production capabilities - Design - Profile and sheet metal cutting - Sheet metal pressed bending - Punching and forming with crank presses - Welding (TIG, MIG, MMA) carbon steel, stainless steel, aluminium - Plasma cutting - Turning - Milling

Quality System Implemented TÜV certified products. Access stands for aviation according to EURONORM, approved by TÜV. ISO certification is under progress

45

VARINEX Inc. Address: 1141 Budapest, Kőszeg u. 4. Telephone: +36 1 273 3400 Website: www.varinex.hu E-mail: [email protected]

Managing Director: György Voloncs Contact: György Falk Languages: Hungarian, English Establishment: 1991

Main areas of interest 1 Area of Production We directly produce 3D printed parts with Stratasys FDM technology by FORTUS400 machine with ULTHEM material as well and we also do Objet/PolyJet and Objet/Multimaterial parts and EOS SLS/PA models too. We make wax pressing tools for investment casting, we also print temporary injection tools and complete casting patterns including core boxes as well. Contact: [email protected]

2 Area of Production We offer Engineering Simulation services in the following analysis areas: - Structural (linear and non-linear) - Thermal - Dynamic / Multibody - CFD - Forming / Forging - Welding - Plastic Injection We also offer Implementation, Training and Support for Simulation Tools. Contact: [email protected]

46

Various

The Hungarian Aeronautical Industry

Production capabilities

Quality System Implemented

CAD/CAM/FEA services, Rapid Prototyping and Rapid Tooling, Reverse Engineering

ISO 9001:2008 since 1998

Software Distribution: - Autodesk - MSC Software - Simufact - Next Limit Technologies - Open Mind - Rapidform 47

Part manufacturing ANTON Ltd. Address: 8900 Zalaegerszeg, Sport u 16. Telephone: +36 92 550 010 Website: www.anton.hu E-mail: [email protected]

Managing Director: Antal Bóbics Contact: István Gál Languages: Hungarian, English Establishment: 1992.

Main areas of interest

Production capabilities

1 Area of Production Tooling

2 Area of Production Injection moulding

List of products: - Injection moulds - Machining fixtures

List of products: Plastic parts

Design Engineering, Milling, Grinding, EDM (wire and die sinking), Fast Hole EDM, Hot Forging, EB Welding, Prototyping, Injection moulding, Coordinate Measuring.

Contacts: [email protected]

General information

Quality System Implemented

Manufacturing of injection moulds and thermoplastic parts (1-4 component). EDM and CNC machining of hard-to-machine metal alloys. Parts for gas turbines (complete machining), toolsets for machining the above components.

ISO 9001 from 2001 ISO 14001 from 2004 ISO-TS 16949 from 2005 AS 9100 from 2009

Contacts: [email protected] 3 Area of Production Machining

List of products: Metal part manufacturing/ machining Contacts: [email protected]

48

Part manufacturing

The Hungarian Aeronautical Industry

49

Borsodi Műhely Ltd. Address: 9027 Győr, Juharfa u. 8. Telephone: +36 96 529 071 Website: www.borsodimuhely.hu E-mail: [email protected]

Managing Director: László Borsodi Contact: Adrián Natea Languages: Hungarian, English, German, Spanish, French, Italian, Romanian Establishment: 1981.

Main areas of interest 1 Area of Production Individual and small serial, high precision parts machining List of products: - Universal turning, milling, boring, grinding - CNC turning (8axis), CNC milling (3&5axis), CNC coordiante boring - CNC flat grinding, CNC diameter grinding, CNC coordiante grinding - EDM: Die-sinking, Wire-Erodating, Start-bore drilling - Fine locksmith works, Assembling

2 Area of Production Heat treatment List of products: - Vacuum hardening, oil hardening, case hardening - Tempering, Annealing, Softening, Stress relieving, Aging - Gas nitriding - Precipitation hardening Contact: [email protected]

Part manufacturing

List of products: - 3D CMM measuring (Power Inspector) - 2D highness measuring - Hady measuring (Micrometer, Vernier caliper, Gauges, etc...) - Optical projector - Optical microscope - Contourographe - Accredited length measuring (ISO17025) Contact: [email protected]

Production capabilities - Machining - CAD/CAM (Solidworks / PowerMill) - Measuring - Accredited length measuring - Engineer support

General information - Machining: 3 shifts - Heat treatment: Continuous shift - Measuring: 2 shifts - 3 machining factories

Quality System Implemented AS 9100, ISO 9001, ISO 14001, ISO 17025

Contact: [email protected] 50

3 Area of Production Measuring

The Hungarian Aeronautical Industry

51

Cooptim Ipari Ltd. Address: 2030 Érd, Budafoki út 10. Telephone: +36 23 521 400 Website: www.cooptim.com E-mail: [email protected]

Managing Director: Lajos Kerekes, Antal Natta Contact: Eva Solyom Languages: German, English, Russian Establishment: 1990.

Main areas of interest 1 Area of Production Producing wire feed systems and other spare parts for GMAW (Gas shielded Metal Arc Welding) machines. Products are in-house developments some of them patented. Cooptim has achieved a dominating position on the international welding technology market. Almost the entire production is exported to 45 countries worldwide. 4300 m2 production plant is equipped with CNC machines.

52

Part manufacturing

2 Area of Production Machined parts for vehicles, aircraft, and aerospace industry Cutting parts for any special needs

List of products: Aluminium and plastic wire feed systems, reel hub assemblies, central adaptors, feed rolls, gear wheels, collet knobs, gas preheaters etc. Machined parts, cutting parts, castings, geared parts. Contact: [email protected]

The Hungarian Aeronautical Industry

List of products: Machining, cutting, wire harnesses Contact: [email protected]

General information Employees in the manufacturing are cutting skilled labourers, qualified NC/CNC machine operators. Direct control of manufacturing, developing and planning made by graduated proessional employees. With starting a second shift the capacity could be increased by 5500 working houres per month.

Production capabilities

Quality System Implemented

- CNC turning, CNC cutting, CNC milling and drilling, grinding and gearing - CNC machining centers assembly

ISO9001:2008 and AS9100

53

Elektro-Metall Paks Ltd. Address: 7030 Paks, Ipari Park Hrsz.:4703/31 Telephone: +36 75 519 111 Website: www.eme-in.de E-mail: [email protected]

Managing Director: Károly Vincze Contact: Károly Vincze Languages: German Establishment: 2000.

Main areas of interest 1 Area of Production Cable confection, making harnesses List of products: Cable harnesses

Production capabilities - Wireless laser subtitling - Harness assembly - High-voltage testing

Contact: [email protected]

54

Part manufacturing

The Hungarian Aeronautical Industry

General information

Quality System Implemented

- 200 employees, two-shift work schedule - Production, quality, logistics and corporate management

EN 9100-2009 EN 9001-2008 ISO 14001:2005

55

Eltec Holding Ltd. Address: 1106 Budapest, Tündérfürt u. 3-5. Telephone: +36 1 335 8330 Website: www.eltec.net E-mail: [email protected]

Managing Director: Csaba Domolki Contact: Istvan Domeny Languages: English, German, Polish, Hungarian Establishment: 1994.

Main areas of interest Area of Production - wire harnesses, Magnetic coils, electrical components - complete cable systems for the automotive and bus industries - single and special vehicles and electric cars

- customized cable sets for highest standards - conveyor and control systems and heavy power transfer - aeronautics, railway and armament industries

R&D - complex technical developments - modern future oriented developments - high-complexity electrical engineering systems with 3D printing, rapid prototyping

56

Part manufacturing

The Hungarian Aeronautical Industry

Production capabilities

Quality System Implemented

Mechanical and electrical component assemblies, plastic molding, Resin casting technology, winding technology, rapid prototyping, electrical engineering systems.

EN9100:2009 IRIS ISO/TS16949:2009 ISO9001:2008 ISO14001:2004 UL Reg. E337198 and E337199 57

Gravitás 2000 Ltd. Address: 1139 Budapest, Lomb u. 31/C. Telephone: +36 1 350 8851 Website: www.gravitas.hu E-mail: [email protected]

Managing Director: Lajos Hajagos Contact: Sándor Markos Languages: English Establishment: 1993.

Main areas of interest 1 Area of Production Precision parts and sub-assemblies for medical, automobile and aerospace industry List of products: - parts for M55 bike - parts for medical equipments (agility, leaf-bank, phantom head) - parts for aerospace equipments

2 Area of Production Tool and tool insert machining List of products: - injection mold tools - mold tool inserts Contact: [email protected]

Contact: [email protected] 3 Area of Production Special machinery design and manufacturing

58

Part manufacturing

List of products: - special fixtures - special machinery - conveyors - assembly lines The Hungarian Aeronautical Industry

Contact: [email protected]

Production capabilities - CAD/CAM application - Multi-axis machining - Mil-turn, turn-mill machining - Wire EDMing

- EDM drilling - Micro milling - Exotic material machining - Assembling

General information The Gravitás 2000 Ltd. is a 100% Hungarian owned limited company, which is working on the field of the machine element and tool production. The business strategies of the company are the high quality in the design and manufacturing and the precise fulfilment in the delivery. The highly educated and experienced engineers and skilled workers guarantee the perfect realizations of the manufacturing tasks. The CAD/CAM systems, installed in our engineering office and the PPS system are in close connection and ensure the precise realization of the projects. The complicated manufacturing tasks are

supported by the computer aided part design, multi-axis machining, HSC and hard milling, high precision CNC turning, spark erosion and grinding. The production process is controlled by a computer system, and supported by ISO 9001:2008, ISO 14001: 2005, ISO 13485:2003 and the AS9100 Revision B integrated quality assurance systems. The manufacturing environment is developing continuously, new procedures, more efficient tooling and machining equipment, and upto-date CNC machine tools help the business success of the company.

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Macher Engineering and Electronic Ltd. Address: 8000 Székesfehérvár, Sóstói út 1. Telephone: +36 22 507 450 Website: www.macher.hu E-mail: [email protected]

Managing Director: Marta Macher Contact: Andrea Malomhelyi [email protected] Languages: English, German, Hungarian

Main areas of interest 1 Area of Production Electronic development and manufacturing activities of the company: Electro-mechanical development, electromechanical assembly, cable confectioning, manufacturing tools and special purpose equipment, developing production technologies, injection moulding, metallization.

Production capabilities Customers receive full-scale service in the following areas: development based on customer expectations, preparing production documentations, providing special manufacturing tools, sample production, series production.

Products undergo final inspection in a simulated environment, which ensures that the specified technical system of requirements is fully met. Products will reach the end-user directly or with the contribution of an integrator.

Quality System Implemented - ISO 9001:2008 - EN 9100:2009 - ISO 14001:2004 - UL Cert. E341577

Contact: [email protected] 60

Part manufacturing

The Hungarian Aeronautical Industry

61

MAGYARMET Investment Casting Lp. Address: 2060 Bicske, Kanizsai u. 12. Telephone: +36 22 566 310 Website: www.magyarmet.com E-mail: [email protected]

Managing Director: Imre Győri Contact: Iliya Tzankov Languages: English, German, Russian Establishment: 1981.

Main areas of interest 1 Area of Production Precision investment castings (lost wax process), casted in low- and high-alloy steel (corrosion-, heat- and wear-resistant), nickeland cobalt-based alloys, weight from 5 g to 40 kg. The production process includes the heat treatment of the castings. Application areas: pumps and valves, instrumentation; various engineering sectors - general, power, chemical, vehicle, medical; processing industries (food, pulp and paper, separation) etc. Export ratio is about 60 %.

62

Part manufacturing

2 Area of Production Most of the casted parts are machined on modern CNC machines in the company’s machining shop. Further services are consultations on castable designs and alloys, rapid prototyping, surface and heat treatment etc.

List of products: Products are in general designed by the client, are produced acc. client’s drawings. Some examples: pump impellers and bodies, sensor parts, bodies, bonnets and discs for valves and instrumentation; exhaust knees for big engines, brake parts for railway applications; catalyst grids, reducers and burners for petrolchemistry; separators for centrifuges; cable clamps for wind farms; frames and bodies for medical equipment and many more.

List of products: Products are in general designed by the client, are produced acc. client’s drawings. Some examples for ready machined parts: pump impellers and bodies, sensor parts, bodies, bonnets and discs for valves and instrumentation; exhaust knees for big engines, brake parts for railway applications; catalyst grids, reducers and burners for petrochemical applications; separators for centrifuges; cable clamps for wind farms; frames and bodies for medical equipment and many more.

Contact: [email protected]

Contact: [email protected]

The Hungarian Aeronautical Industry

Production capabilities: Precision investment casting, heat treatment, CNC mechanical machining (turning, milling, boring, key seating), conventional machining (turning, milling, boring, grinding, key seating), solidification and machining simulation, rapid prototyping (partly with subcontractors), planning of the wax injection tools, production of the wax injection tools (with subcontractors).

63

General information MAGYARMET looks back at more than 30 years of experience on the field of precision investment casting and provides a big variety of alloys - carbon and low-alloy steel (structural, case hardening and heat treatable), high-alloy steels (austenitic, martensitic, ferritic, duplex and super duplex, heat-resistant and heat-proof), special alloys. The annual capacity is about 300 t. Typically there are small and medium sized series, but in the last few years the proportion of big series is increasing. Most of the products are mechanically machined, some are surface treated.

Quality System Implemented ISO 9001:2008 since 26.05.2009 (SGS) AS 9100, Rev. C since 26.05.2009 (SGS) ISO 14001 since 27.01.2010 (SGS) PED 97/23/EC since 09.06.2011 (TÜV Rheinland) ISO 3834-2:2006 (TÜV Süd)

64

Part manufacturing

The Hungarian Aeronautical Industry

Omikron-Dokk Ltd. Address: 8227 Felsőörs, Petőfi u. 26. Telephone: +36 30 747 6055 Website: www.omikrondokk.hu E-mail: [email protected]

Managing Director: István Lipóczi Contact: Gergely Lipóczi, Dr. Languages: English, German Establishment: 1982.

Main areas of interest 1 Area of Production Glassfiber and carbonfiber reinforced parts made with the following technologies: - Wet lay-up GRP, CRP - Spray-up - RTM / light RTM - Vacuum infusion - Continuous lamination - Max. yearly capacity: 2000 tons

List of products: - Bus and truck body parts - Double-decker bus staircases - Wind turbine rotor blades up until 20 meters radius - Swimming pools and garden ponds - Motorboats, yachts - Fuselages - Interior panels - Dashboards - Wings Contact: [email protected]

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2 Area of Production - SMC prepregs, high and low temperature epoxy and ester based systems - BMC systems - Press moulding - 2100 tons yearly max. capacity

3 Area of Production Thermoforming / Vacuforming thermoplastic materials 1,5 x 1 m maximum part size, 10 mm max. part thickness List of products: Passenger car and bus panels, covers for Suzuki, Daewoo and Scania

List of products: - Generator disks - Welding masks - Railway insulations - Lamp armatures

Contact: [email protected]

Contact: [email protected]

Production capabilities - Wet lay-up GRP, CRP - Spray-up - RTM / light RTM - Vacuum infusion - Continuous lamination - Thermoforming / Vacuforming

66

Part manufacturing

- Structural adhesives - Painting - CAD/CAM/CAE - Rapid prototyping - Prototyping, Moulding, Tooling - CNC milling - 3D measuring - FEA simulations

The Hungarian Aeronautical Industry

General information

Quality System Implemented

Omikron-Dokk Group is one of the largest Central-European GRP and CRP part manufacturers, with 4 workshops, 8000 m2 production area and 80 employees.

AS9100, Certified by SGS, 2013 ISO 14001 ISO 9001

67

Technoplast Group Ltd. Address: 3561 Felsőzsolca, Bódva u. 7. Telephone: +36 20 9333 563 Website: www.technoplast.hu E-mail: [email protected]

Managing Director: Peter Zai Contact: Peter Zai Languages: English Establishment: 2011(1980)

Main areas of interest 1 Area of Production Rapid prototyping

2 Area of Production Tooling, jig making

3 Area of Production Machine building

List of products: 3D printing, vacuum casting, RIM casting, plastic and rubber part production, complete unit production (e.g. air-condition system)

List of products: Tools for plastic injection moulding, rubber vulcanization, forging.

List of products: Complete machine production (e.g. medical Kidney stones crushers)

Contact: [email protected]

Contact: [email protected]

Contact: [email protected]

68

Part manufacturing

The Hungarian Aeronautical Industry

General information Our company produced few CNC machined parts for Sentinel 2 satellite. We produced some parts for an equipment for Focus ESA project. The equipment was tested on 07.02.2010. in the ISS space station by Mr Jeffrey Williams.

Production capabilities

Quality System Implemented

Designing, CAD/CAM engineering, rapid prototyping, plastic moulding, CNC machining, machine building.

ISO 9001:2009

69

TKI-Ferrit Development and Manufacturing Ltd. Address: 1142 Budapest, Ungvar u. 64-6. Telephone: + 36 1 422 0030 Website: www.tki-ferrit.hu E-mail: [email protected]

Managing Director: Anna Sztaniszlav, Dr. Contact: Daniel Sztaniszlav, Dr. Languages: English, Hungarian Establishment: 2000.

Main areas of interest 1 Area of Production Passive microwave components List of products: Waveguide-, micro strip-, strips line-, lumped elements isolators, circulators from 70 MHz to 40 GHz frequency range applications with low, medium-, and high-power handling.

Operating temperature range is according to requests. Contact: [email protected]

Components with different connectors - pin, SMA, N, BNC- are available.

70

Part manufacturing

The Hungarian Aeronautical Industry

Production capabilities

General information

Traditional ceramic technology: ball mills, high temperature furnaces up to 1450 deg.C for microwave ferrite/garnet materials’ production. Grinding, lapping, polishing technologies for elaboration of different ferrite/garnet and ceramic dielectric pieces. Thin film technology: RF sputtering, electroless galvanic method, photolithography. Assembling microwave components. Microwave measurements of transmission parameters, such as insertion loss, isolation and reflection on a broad temperature range.

TKI-Ferrite Ltd has long experiences on microwave ferrite/garnet materials and ferrite devices. The company has self-developed and manufactured ferrites/garnets, circulators, isolators. The products are both catalogue products and developed according to customers’ requests. According to our R&D capacities we are reliable SME partner for different international and EU projects, grants, such as EUREKA, ERA-NET, Fp7, Horizont 2000, etc.

Quality System Implemented ISO -9001-2009; AS 9100 Rev.C

71

System development Aviatronic Ltd. Address: 1121 Budapest, Konkoly-Thege Miklos út 29-33. Telephone: +36 1 392 0784 Website: www.aviatronic.hu E-mail: [email protected]

Managing Director: Peter Barna Contact: Peter Barna Languages: English Establishment: 1990.

Main areas of interest 1 Area of Production Electronic hardware and software development, production, maintenance and repair

2 Area of Production Electronic hardware and software development, production, maintenance and repair

List of products: Flight data recorders and evaluation systems

List of products: Airborne power supplies

Contact: [email protected]

Contact: [email protected]

3 Area of Production Electronic hardware and software development, production, maintenance and repair List of products: - Magnetic sensors - Non-destructive testing Contact: [email protected]

Production capabilities - Design and manufacturing of airborne electronic systems - BGA assembly and rework capabilities

General information - Design and manufacturing of airborne electronic systems - BGA assembly and rework capabilities

Quality System Implemented AS9100 (20010-2012) ISO 9001:2008

72

System development

The Hungarian Aeronautical Industry

73

BHE Bonn Hungary Ltd. Address: 1044 Budapest, Ipari Park u. 10. Telephone: +36 1 233 2138 Website: www.bhe-mw.eu E-mail: [email protected]

Managing Director: Károly Kazi, Dr. Contact: János Solymosi Languages: English Establishment: 1991.

Main areas of interest 1 Area of Production - On-board and ground based electronics - Radar technology - Space Telecommunications - Satellite Technology - UAS technology

List of products: - Telemetry & Telecommand equipment - Synthetic Aperture Radar subsystems - Microwave Altimeters - UAS Systems - Digital Satellite Communication Subsystems - On-board Electronic Surveillance Contact: [email protected]

Production capabilities

General information

- CAE engineering, Simulation, Product development

Simulation, optimisation, development, assembling, integration and testing of RF and microwave subsystems and equipment for the aeronautics, defence and space industry.

Airborne, space-borne and ground based RF & microwave subsystems for remote sensing and communications.

Quality System Implemented ISO9001 (since 2000) AS9100 (since 2009)

74

System development

The Hungarian Aeronautical Industry

75

All these automations are carried out by model transformations that provide a general platform to capture the various engineering design intelligence. Our department has over a decade of experience in the application of MDE based approaches for the design and development of safety critical system.

Fault Tolerant Systems Research Group Address: 1117 Magyar Tudosok krt 2 Telephone: +36 1 463 3586 Website: www.inf.mit.bme.hu E-mail: [email protected]

Managing Director: Prof. András Pataricza Contact: Ákos Horváth Languages: English, German Establishment: 1994.

Main areas of interest 1 Area of Production Advanced Software technologies - Model-based design and analysis - Verification and Validation using formal methods - Traceability for certification - Safety analysis The increasing complexity of the safety critical system applications demands for the widespread use of design automation in order to continuously improve design

76

System development

productivity and quality. Model-Driven Engineering (MDE) has recently become a key technique in systems engineering by facilitating the systematic use of models from an early phase of the design cycle. System requirements and design are captured by high-level, engineering models. Early formal analysis of design models is carried out by automatically generating various mathematical models to eliminate conceptual flaws and finally, design artefacts of the target system such as source code, configuration tables or documentation are derived by code generators.

The Hungarian Aeronautical Industry

List of products: A complete round-trip engineering between design and verification is enabled by precise model transformations from engineering models to V&V techniques and back-annotation of analysis results to the engineering model. The main benefit of early model analysis is the significant cost reduction achieved by thorough checks in each design phase in contrast to the traditional process where early design faults are captured during final testing. Automated model-based traceability assurance extracts traceability documentation as required by certification authorities (like DO-178B/C in the avionics domain), where rich traceability information is derived during

model transformation steps processing the source and target models and incrementally maintained upon model changes. Testing, the most commonly used V&V technique can also benefit from MDE by partially automating the generation and evaluation of test cases. Our focus is testing robustness, a frequently overlooked property, which measures the resilience against exceptional inputs and stressful environmental conditions. Runtime verification carried out by monitoring can proactively detect errors and initiate corrective actions. Monitoring of embedded systems is particularly challenging due to the severe resource-constraints of the target. Our method supports the synthesis of monitors based on the (formalized) properties to be verified and adjusts the resolution of monitoring to the amount of free resources. Contacts: [email protected]

General information As a research group we aim to provide professional services for our partners that ranges from consultation, education to direct product development and technology/knowledge transfer in the domains described in the Area of Production.

77

Hilase Ltd. Address: 6727 Szeged, Irinyi u. 1. Telephone: +36 62 700 910 Website: www.hilase.eu E-mail: [email protected]

Managing Director: Zoltán Bozóki Contact: Zoltán Bozóki Languages: English Establishment: SME

Main areas of interest 1 Area of Production Instrumentation for airborne measurements List of products: Hilase-Hygro. Measures atmospheric humidity and total water concentration airborne for meteorological and scientific as well as for safety purposes. Contact: [email protected]

78

System development

Production capabilities

General information

Concentration measuring instrumentation for various applications including airborne measurements. Operation of the Hilase analysers are based on the so called laser based photoacoustic effect. The advantage of this method is its simplicity, ruggedness, sensitivity and fast response time. Hilase analysers has fully automatic operation, light-weight and requires yearly or even more rare re-calibration.

Hilase is specialised in developing, prototyping and producing instruments for measuring the concentration of gases or aerosols in various applications. Hilase already sold airborne instruments for research aircrafts. Furthermore Hilase successfully completed commercialising an instrument family (Hilase-Ex) for the natural gas industry. Hilase works in close cooperation with the University of Szeged and the Videoton Holding Inc. The University of Szeged ensures the

The Hungarian Aeronautical Industry

scientific background of the activities of Hilase, while Videoton Holding Inc. provides the engineering support for the company.

Quality System Implemented ISO 9100:2008 since 2007 AS9100 since 2010

79

HM Arzenál Elektromechanikai Inc. Address: 4461 Nyírtelek, Dózsa György út 121. Pf.10 Telephone: +36 42 210 555 Website: www.hmarzenal.hu E-mail: [email protected]

Managing Director: Gábor Varga Contact: [email protected] Languages: H  ungarian, English, German, Russian Establishment: 1992.

Main areas of interest 1 Area of Production Military industry / radar modernization

2 Area of Production Civil manufacturing

Production capabilities

List of products: - Design and manufacturing of high frequency units - Design and manufacturing of signal processing units - Assembled cables - Manufacturing of parts, units and sub-units

List of products: - Manufacturing of parts, units and sub-units - Metal working with CNC and other technologies - Design and installation of security systems

Design, different kinds of metalworking technologies, CNC technology

Contact: [email protected]

Contact: [email protected] 80

System development

The Hungarian Aeronautical Industry

Quality System Implemented ISO 9001: 2009 ISO 14001: 2004 ISO/IEC 27001: 2005 AQAP 2110:2006

81

SGF Technology Associates Ltd. Address: 1121 Budapest, Pipiske u. 1-5/20 Telephone: +36 20 344 2537 Website: www.sgf.hu E-mail: [email protected]

Managing Director: Sándor Szalai, Dr. Contact: Sándor Szalai, Dr. Languages: E nglish, Russian, Hungarian Establishment: 1996.

Main areas of interest 1 Area of Production Space related high reliable fault tolerant control and data acquisition systems

2 Area of Production Control and Data Acquisition System for airplanes

List of products: - Fault tolerant central Command and Data Management System (CDMS hardware and software) for the Rosetta Philae lander - Lander Software Simulator (for DLR and MPS - Electrical Ground Support Equipment of the CONCERT, OMEGA and SPICAM instruments for Rosetta - CDMS simulators for Philae lander

List of products: Data Acquisition Block and Archiving System for aeroplanes (Racer 540) Contact: [email protected]

Contact: [email protected] 82

System development

The Hungarian Aeronautical Industry

83

BHE Bonn Hungary Electronics Ltd.

X

X

X

X

X

X

X

X

X

X

CAD-Terv Ltd.

X

CAE Engineering Ltd.

X

X X

X X

X

X

X

X

X

Mould manufacturing AS 9100 UAS Technology

X

Hungaro-Copter Ltd.

X

X

Flight simulators

AS 9100

Magnus Aircraft Ltd.

X

AS 9100

Magyarmet Lp.

X

OmikronDokk Ltd.

X

X

X

EMP ElektroMetallPaks Ltd.

X

X

Fault Tolerant Systems Research Group Ltd.

X

X

X

X

X

X

X

X X

X

X

X

X

X

Halley Ltd.

AS 9100 AS 9100

Sky Soft Ltd.

X

AS 9100

SkyCruiser Autogyro Ltd.

X

Varinex Inc. AS 9100 Special measuring instruments

AS 9100

X

X

X

X

X X

X

X X

X Lost-wax casting

X X

X

AS 9100

X X

Special coatings/linings

X

X AS 9100 X

X

X

X

X

X X

X

X

ISO 9001:2009 AS 9100

X X

Certificates

Other

Composites

Aircraft manufacturing

Space - Aerospace Subsystems/ Components

Auxiliary Systems/ Tooling

Airports/ Airport Infrastructure

Manufacturing of precision parts

Avionics/ Simulators/ Control Systems

ICT

Production/Processing/Assembly

Wire harnesses

Laser Technology

Interiors

X

X

Technoplast Group Ltd.

X

X

X

X X

X X

X

SGF Ltd.

TKI-Ferrit Ltd. X

X

X

Ostorházi Ltd.

X

X

X

X

Rea-Tech Ltd.

Eltec Holding Ltd.

X

X X

Produktum Ltd.

eCon Engineering Ltd.

Maintenance/Repair/Overhaul

Onboard instruments

Satellite Communication

Assembling/Integration

Consultancy/People Management

Education/Training

R&D/Engineering/Testing

Prototyping / Rapid prototyping X

Macher Ltd.

X

X

HM Arzenál Inc.

ISO 9001:2009 ISO 14001:2004 ISO/IEC 27001:2005 AQAP 2110:2006

AS 9100 AS 9100

X X

Raw materials / Special Materials

Certificates

Other

AS 9100

X

X X

X

Composites

X

X

Cooptim Ltd. Department of Aeronautics, Naval Architecture and Railway Vehicles, Budapest University of Technology and Economics

Aircraft manufacturing

Space - Aerospace Subsystems/ Components

Auxiliary Systems/ Tooling

Airports/ Airport Infrastructure

Manufacturing of precision parts

Avionics/ Simulators/ Control Systems

Interiors

ICT

X

X

X

BorsodiMűhely Ltd.

Hilase Ltd.

Production/Processing/Assembly

Wire harnesses

Laser Technology

Maintenance/Repair/Overhaul

Onboard instruments

X X

Aviatronic Ltd.

Gravitás 2000 Ltd.

Satellite Communication

X

Avana Industries Ltd.

Fly-Mix Ltd.

Assembling/Integration

Consultancy/People Management

Education/Training

X

R&D/Engineering/Testing

Prototyping / Rapid prototyping

Raw materials / Special Materials Anton Ltd.

X X

X

X

X X

X X

Rapid prototyping

AS 9100 AS 9100 ISO 9001:2008

Contacts Mr. András Wittek

Mr. Mihaly Hideg MBA, MSc.

Head of Directorate consultant for machinery/aerospace industries +36 1 872 6666 [email protected]

Chairman of the Hungarian Aviation Industry Foundation Cluster Manager of the Hungarian Aerospace Cluster Hungarian Aviation Industry Foundation

Mr. Roland Guraly Hungarian representative at ACARE AirTN technical participant (NIH) Business Development Director Slot Consulting Ltd.

Hungary - 1185 Budapest, Jeges u. 9. +36 1 294-1351 [email protected] www.haif.org

Hungary - 1183 Budapest, Csáth Géza u. 1/D. 1.sc. V/3. + 36 1 290-3498 [email protected] www.slotconsulting.hu

Dr. Jozsef Rohacs Ph.D. EASN contact for Hungary Head of Department Department of Aeronautics, Naval Architect and Railway Vehicles Budapest University of Technology and Economics Hungary - 1111 Budapest, Stoczek u. 6. Building J. 4th floor +36 1463-1922 [email protected] www.bme.hu

Hungarian Investment and Trade Agency

Address: 1055 Budapest, Honvéd utca 20. Customer service: [email protected] Telephone: +36 1 872 6520 Fax: +36 1 872 66 99 Web: www.hita.hu