Руководство по монтажу БС ZTE WiMAX Outdoor Macro BTS B9100+R9100+R9110

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WiMAX Outdoor Macro BTS B9100+R9100+R9110 Quick Installation Guide V2009-06

Contents Version：V2009-06

Tools ............................................................................. 3

Serial No.：

Accessories .................................................................. 4

WiMAX0907BR91

Product Overview ......................................................... 6

Date：2009-07-31

Typical Installation Scenarios ..................................... 10

Issued by： CDMA Product Support Center

BBU Installation .......................................................... 13 R9100 Installation ....................................................... 24 R9110 Installation ....................................................... 35 GPS Installation .......................................................... 43

Legal

Information

Main Antenna Feeder System Installation.................. 45

Copyright © 2008 ZTE

Installation Check ....................................................... 53

CORPORATI ON. The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of this document or any portion of this document, in any form by any means, without the prior written

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obligations. The contents of this document and

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policies

CORPORATI ON, without

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including policies

related to support or training are subject to change without notice.

Tools

Site Master

Torque Spanner

Safety Belt

Accessories

GPS Antenna

Antenna Components

GPS Lightning Arrester

GPS Jumper

Grounding Bar Two-feeder Fixer

Pole-mounting Installation Components Installation Components

GPS Feeder Connector

(for one/ two RRU in one pole)

Grounding Clip

Pole-mounting Installation Components

Sunshade Installation Components

(for three RRU in one pole)

Outdoor Ultraviolet Cable Tie

Indoor Cable Tie

Outdoor Waterproof Label

Indoor Label Paper

Accessories

Panel Fastener Type U Nut

Feeder

BBU Power Cable

Waterproof Gum PVC Insulation Tape

Copper Pig Nail

Grounding Cable

RRU Power Cable

Fiber Optic

Ultraviolet Tape

Wrist Strap

Product Overview B9100

Engineering Indexes Item Dimension Weight Power Supply Overall Power Consumption Temperature Relative Humidity Grounding

Appearance

Index With hanger: 308.5mm×482.6mm×196mm (height x width x depth) Without hanger: 308.5mm×465.0mm×196 mm (height x width x depth) ＜20kg -48VDC, with allowed range from -40VDC to -57VDC ＜300W (typical) -5°C ~ 55°C (15°C ~ 35°C are recommended) 5% RH~ 95% RH(40%RH ~ 60%RH are recommended) ≤ 10Ω

Product Overview M07 Cabinet

Engineering Indexes Item Dimension Weight Power Supply Overall Power Consumption Temperature Relative Humidity Grounding

Index Cabinet: 1850mm×600mm×600mm (height x width x depth) Base:100mm×600mm×600 mm (height x width x depth) 200 kg 220VAC, with allowed range from 80VAC to 300VAC ＜1500W (typical) -40°C ~ 55°C 10% RH~ 90%RH ≤ 10Ω

Appearance

Cabinet w ith door closed

Cabinet w ith door opened

Product Overview R9100

Engineering Indexes Item Dimension Weight Power Supply Overall Power Consumption Temperature Relative Humidity Grounding

Index 370mm×320mm×160mm (height x width x depth) < 17 kg -48VDC, with allowed range from -36VDC to -60VDC ＜180W -40°C ~ 55°C 5% RH~ 100%RH ≤ 10Ω

Appearance

R9100 Front

R9100 Back

Product Overview R9110

Engineering Indexes Item Dimension Weight Power Supply Overall Power Consumption Temperature Relative Humidity Grounding

Appearance

Index 470mm×320mm×127mm (height x width x depth) ≤ 17 kg -48VDC, with allowed range from -36VDC to -60VDC ＜180W -40°C ~ 55°C 5%RH ~ 100%RH ≤ 10Ω

Typical Installation Scenarios Scenario 1: Three RRUs Installed on a Pole under a Tower

Typical Installation Scenarios Scenario 2: One RRU Installed on a Pole on a Tower

Typical Installation Scenarios Scenario 3: One RRU Installed on a Pole on the Roof

BBU Installation M07 Cabinet Installation

Warning： A dummy panel must be installed for any space in M07 cabinet. Otherwise, ventilation within the cabinet will be affected and devices in the cabinet may fail to work due to high temperature. The rat guard on top of the battery shelf must be tied up to prevent small animals entering the shelf.

BBU Installation Installation Step: Installing the Base

Ф 14mm

70mm

2 34 5

5

5

6

4

1

1 2 3

BBU Installation Installation Step: Installing Devices in the Cabinet

BBU Installation Cable Connection: System Connection Diagram

BBU Installation Cable Connection (1): Cabling Route for Power Cable

BBU Installation Cable Connection (2): Power Adaption Shelf a+ (DC Output+):

BBU or RRU DC power cable terminal (black, 0 V)

a- (DC Output+): BBU or RRU DC power cable terminal (blue, -48V DC) b (AC Input): AC power cable terminal (220VAC); (G-yellow-green, N-black, L-blue) c+ (BATT+): Positive pole of battery (0 V); c- (BATT-): Negative pole of battery (-48V DC)

Warning： There should not be any naked cable at the connection points in power adaption shelf. Connecting the live wire is strictly prohibited!!

BBU Installation Cable Connection (3): Power Cable and Grounding Cable

BBU Installation Cable Connection (4): Fiber

BBU Installation Cable Connection (5): GPS Feeder

BBU Installation Cable Connection (6): BB_MON Monitor Power

BBU Installation Cable Connection (7): EX_MON Monitor Power

R9100 Installation R9100 Pole-mount

One R9100 on 1 Pole

Three R9100s on 1 Pole

R9100 Installation Installation Step: Preparation Preparing for installing one RRU on one pole 2 sets of clip components

1 set of supporting panel

Notes:  Tw o kinds of bolts are available for clip component: 80 mm and 120 mm long, w hich should be selected according to the diameter of the pole.

 I t is recommended to use a pole w ith a diameter ranging from 60 mm to 120 mm.

 For the pole w hose diameter ranges from 60 mm to 90 mm, the 80 mm long bolt should be used.

 For the pole w hose diameter ranges from 90 mm to 120 mm, the 120 mm long bolt should be used.

Preparing for installing three RRU on one pole 1 set of fixing brackets

1 set of supporting panel

R9100 Installation Installation Step (1): Installing one RRU on one pole

R9100 Installation Installation Step (2): Installing three RRUs on one pole

R9100 Installation Installation Step (3): Installing RRU on a Tower

R9100 Installation Cable Connection: System Connection Diagram

R9100 Installation Cable Connection (1): Power Cable

R9100 Installation Cable Connection (2): Grounding Cable

R9100 Installation Cable Connection (3): Fiber

R9100 Installation Cable Connection (4): Feeder

R9100 Installation Cable Connection (5): Waterproof Handling of Connector

R9110 Installation Pole-mount

R9110 and Antenna facing the opposite direction R9110 and Antenna facing the same direction R9110 and Antenna back to back

R9110 Installation Installation Step (1): Installing one R9110 on one pole 1. Pole 2. M10 Hexagon Nut 3. Spring Washer 10 4. Flat Washer 10 5. Bracket 6. Installation Plate 7. Flat Washer 10 8. M10×180 Hexagon Bolt

1. Put M10×180 hexagon bolt through the installation plate and pole brackets, then place spring washer, flat washer and M10 hexagon nut, finally screw up the nut to fix the installation plate onto the pole. 1. Sun Shade 2. Half Slot 3. M5×16 Cross Pan Head Screw 4. Rivet Nut 5. Installation Plate

1. Strengthening Bar 2. Support 3. M5×16 Cross Pan Head Screw

2. Use M5×16 cross pan head screw to assemble the sun shade.

1. M5×16 Cross Pan Head Screw 2. Sun Shade 3. Strengthening Bar 4. Support

3. Align the sun shade to the installation holes on the installation plate and use 4 M5×16 cross pan head screws (2 for each side) to fix the sun shade onto the installation plate.

1. M8×20 Hexagon Head Screw 3. Flat Washer 8

2. Spring Washer 8 4. R9110 Cabinet

1. Installation Plate 2. Pin 3. M8×20 Hexagon Head Screw

4. Insert the pins at the upper left and right corners of R9110 cabinet into the half slots on the installation plate.

5. Let the lower part of the cabinet will fall down naturally and use 4 M8×20 hexagon screws (2 for each side) to fix R9110 cabinet onto the installation plate.

R9110 Installation Installation Step (2): Installing RRU on a Tower

R9110 Installation Cable Connection: System Connection Diagram

R9110 Installation Cable Connection (1): Power Cable

R9110 Installation Cable Connection (2): Grounding Cable

R9110 Installation Cable Connection (3): Fiber

R9110 Installation Cable Connection (4): Installing Cold Shrinkable Tube

GPS Installation GPS Antenna Installation Position

Warning GPS antenna should be installed as close to BBU as possible.

GPS Antenna Installation Mode

Warning: Do not perform any operation on the iron tower or pole in case of lightning strikes or rain.

GPS Installation Laying GPS Feeder

a. Connect end A of GPS feeder to the GPS antenna interface. b. Lay GPS feeder along the cable tray until it reaches BS8800 cabinet. c. Connect end B of GPS feeder to the GPS interface at the bottom of BS8800 cabinet. d. Bind GPS feeder on the cable tray with outdoor ultraviolet cable ties. e. Take waterproof measures for the feeder connector in this way: wrap one layer of insulation tape, 3 layers of waterproof gum and 3 layers of ultraviolet tape, and then bind two ends of the connector with ultraviolet cable ties to prevent the tape loosening.

Making GPS Feeder Grounding Clip GPS feeder grounding clip should be installed at the point 1m before GPS feeder enters the equipment room or the equipment shelf, and the grounding clip should be made as follows: a.Peel off the sheath of the feeder: ◆ The peeled length is a little longer than the length of GPS feeder grounding clip. ◆ The feeder is peeled off to the extent that the conductor can be seen. b. Set the GPS feeder grounding clip onto the feeder and fasten it.

c. Take waterproof measures for the grounding clip by wrapping one layer of insulation tape, 3 layers of waterproof gum and 3 layers of ultraviolet tape. Finally, bind two ends of the grounding clip with ultraviolet cable ties to prevent the tape loosening. d. Remove the antirust paint on the grounding busbar nearby, reliably connect the ground wire of the grounding clip onto the grounding busbar and take necessary antirust measures.

Main Antenna Feeder System Installation

Antenna Installation Position The antenna should be installed within 45° coverage area of the lightning rod.

Typical Installation Scenarios

a. Antenna Installed on the Roof

b. Antenna Installed on Tower Platform

Main Antenna Feeder System Installation Hoisting the Antenna to Installation Position

Warning: Do not move or stay under the axle or the hoisted materials during hoisting operation. Do not perform any operation on the iron tower or pole in case of lightning strikes or rain.

Fixing the Antenna

Adjusting the antenna’s azimuth and downtilt according to design requirements

Main Antenna Feeder System Installation

Feeder Installation 1. Making feeder connector

2. Hoisting the feeder to installation position

1. feeder connector

2. Feeder connector with protective cover during hoisting 3. rope

4. knots

5. feeder

Main Antenna Feeder System Installation 3. Laying the feeder a. Feeder from the tower top to hermetic window

1. Spacing between Feeder Clips

2. Feeder Clip

3. Feeder Hermetic Window

Main Antenna Feeder System Installation

b. Feeder from the building roof to hermetic window

1. Feeder 5.Outdoor Grounding Busbar

2. Roof

3. Feeder Clip

4. Outdoor Cable Tray

6. Outdoor Grounding Cable

7. Feeder Hermetic Window

Main Antenna Feeder System Installation 4. Making Waterproof Elbow a. Feeder led from a roof into the equipment room

b. Feeder led from an iron tower into the equipment room

Main Antenna Feeder System Installation 5. Making Feeder Grounding Clip Installation Positions of Feeder Grounding Clips

1

If the feeder is less than 5m, there is no need to install it with the grounding clip; if the feeder exceeds 60m, a

grounding clip should be added in the middle of the feeder. In principle, grounding clips should be installed every 20m. 2

If main antenna feeder system, antenna support and cable tray are installed on a roof, they should be welded

onto the lightning protection net of the building. Besides, the feeder should be grounded at three points: where it leaves the antenna pole, where it leaves the roof and where it enters the equipment room. 3

When the main feeder is led from the roof into the room through the wall, the outdoor cabling ladder provided by

the operator must be grounded.

Main Antenna Feeder System Installation 6. Making Feeder Grounding Clip a. Peel off the sheath of the feeder: ◆ The peeled length is a little greater than the length of grounding clip. ◆ Peel off the feeder to the extent that the conductor is exposed. b. Set the feeder grounding clip onto the feeder and fasten it.

c. Take waterproof measures for the grounding clip by wrapping one layer of insulation tape, 3 layers of waterproof gum and 3 layers of ultraviolet tape. Finally, bind two ends of the grounding clip with ultraviolet cable ties to prevent the tape loosening.

d. Remove the antirust paint on the grounding busbar, reliably connect the ground wire of the grounding clip onto the grounding busbar and take necessary antirust measures.

Installation Check M07 Cabinet 1

When installed outdoors, the cabinet is waterproof enough and with good water flow performance.

2

The cabinet is installed at a position in compliance with the design drawing.

3

The error in horizontality and verticality of the cabinet should be no more than 3°. All parts of the cabinet do not fall off and are not damaged, and all identifications are correct, clear and

4

complete. If there is any damage, apply the paint ASAP.

5

All screws are screwed up, with flat (upper) and spring (lower) washers installed.

6

A dummy panel must be installed for any space in M07 cabinet.

7

The rat guard on top of the battery shelf must be tied up

8

There is no accessory left within M07 cabinet.

Cable In case of DC power supply being used in RRU, the power cable can be laid in parallel with signal 1

cables at any interval; in case of DC power supply, signal cables (e.g. AISG cable, monitor cable and antenna feeder) should be laid in parallel with AC power cable at an interval of at least 100 mm.

2

Any cable is forbidden to be coiled and should be tied in the wiring channel and be placed casually.

3

All cables should be laid straightly, and they should not intertwine with each other or hang in the air. The radio cables (microwave cables, antenna feeders, main antenna feeders, GPS feeders and so on)

4

are prohibited to be lied at an angle of 90 degree. 5 6 7

8

9

The cable ties are bound orderly, with proper tightness. The interval between cable ties is no more than 0.5 m and all ties face the same direction. In the room, after a cable tie is bound, the extra part is cut completely smoothly, without any spur. Outside the room, after a cable tie is bound, 1~2 mm surplus is reserved and the cable is cut smoothly without any spur. Labels with correct contents are attached at both ends of a cable. The labels face right after attachment. The VSWR test should be done before the waterproof measures are taken to the feeders. Besides, the feeders should be marked. The power, fiber and feeder connectors at RRU should be sealed in the way of “1 layer of insulation

10

tape + 3 layers of waterproof tape + 3 layers of ultraviolet tape”. (The feeder connector of R9110 should be sealed with cold shrinkable tube.)

Installation Check RRU 1

The main pole should be vertical, with an error less than 2°.

2

The interface between the jumper and RRU cabinet is screwed up with a torque spanner of 1.7 Nm.

3

The jumper is correctly connected to the connection terminal at the bottom of RRU rack.

4

The pole for equipment (except antenna) installation should be placed in the roof or within the fence of iron tower.

5

All installation assembly should be firmly fixed, resisting the hurricane or meeting other specific requirements. It is recommended to use poles of 4 ~ 6mm depth and with a diameter of 60mm ~ 120mm.

6

RRU must be reliably grounded and installed within 45° protection range of a lightning rod.

Main Antenna Feeder System The power, fiber and feeder connectors at RRU should be sealed in the way of “1 layer of insulation 1

tape + 3 layers of waterproof tape + 3 layers of ultraviolet tape”. (The feeder connector of R9110 should be sealed with cold shrinkable tube.)

2

The feeder and jumper should not be pressed and their outer layers should not be damaged. The feeder grounding clip and the feeder connector should be wrapped with one layer of insulation

3

tape, three layers of waterproof tape and three layers of ultraviolet tape. Two ends of the tape should be bound with ties so as to prevent the tape falling.

4

5 6

The feeder should be grounded on the following principles: if the feeder is shorter than 5 m, grounding is not required; if the feeder is shorter than 20 m but longer than 5 m, it can be grounded at one point. The grounding end of the feeder grounding clip should face downward to prevent water flowing into the feeder. On the main feeder, feeder clips should be installed every 1.5 m at most. Azimuth: In case of unipole directional antenna, measure the azimuth of each antenna. The actual

7

azimuth angle of the antenna should be consistent with that in network planning, and the two antennas of the same sector should face the same direction with an error less than 10º. Mechanical downtilt: The mechanical downtilt angle of each unipole antenna should be measured. The

8

omni-directional antenna should be upright, while the tilt angle of the directional antenna should be consistent with that in network planning, with en error no more than 1º.

Installation Check GPS 1

GPS antenna should be installed in an open area, making sure it can receive signals from at least 4 GPS satellites.

2

GPS antenna should be no more than 5 m above the ground or roof.

3

GPS antenna should be installed within the 45º protection range of the lightning arrester.

4

There should be not any obstacle right above GPS antenna within an angle of 120°.

5

GPS should be as close to BBU as possible so long the above 4 requirements are met.

6

7 8 9 10

The feeder connectors at RRU should be sealed in the way of “1 layer of insulation tape + 3 layers of waterproof tape + 3 layers of ultraviolet tape”. At two sides of each bend, the cable tiers must be bound. GPS signal cable should be bound at each cross iron of the cable tray. When it is laid along the wall, it should be bound at an even interval. At two sides of each bend, the cable must be bound. The lightning arrester is firmly installed. Grounding clip should be installed for the GPS feeder at the point of 1m before entering M07 cabinet or the equipment room. The grounding cable of the lightning arrester is reliably connected to the BTS’ copper grounding bar.

Planned By:

CDMA Product Support Center

Complied By:

Liu Zhe

Reviewed By:

CDMA Engineering Technical Dept. WiMAX Planning System Dept.

CDMA Shenzhen Customer Service Dept.

Wireless Research Institute shenzhen RRU Dept.

Wireless Research Institute Pilot Testing Dept. *

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ZTE CORPORATION Address: ZTE Plaza, Keji Road South, Hi-tech Industrial Park, Nanshan District, Shenzhen, P.R.China Post code: 518057 Technical support website: http://ensupport.zte.com.cn Hotline: 800-830-1118 (China) Fax: +86 755 26770801 *

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400-830-1118 (China) +86 755 26771900