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Prefacio Agradecimientos Acerca del autor Nomenclatura Capítulo 1 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7.
2.5. 2.6. 2.7. 2.8. 2.9. 2.10.
Introducción a la ingeniería de procesos de separación
Importancia de las separaciones El concepto de equilibrio Transferencia de masa Métodos para resolver los problemas Prerrequisitos Otras fuentes sobre ingeniería de procesos de separación Resumen–Objetivos Referencias Tarea
Capítulo 2 2.1. 2.2. 2.3. 2.4.
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Destilación instantánea
Método básico de destilación instantánea Forma y fuentes de los datos de equilibrio Representación gráfica del equilibrio binario vapor-líquido Destilación instantánea binaria 2.4.1. Procedimiento secuencial de solución Ejemplo 2-1. Separador de evaporación instantánea para etanol y agua 2.4.2. Procedimiento de solución simultánea Equilibrio vapor-líquido con varios componentes Destilación instantánea de varios componentes Convergencia simultánea con varios componentes Cálculo de los tamaños Uso de tambores de destilación existentes Resumen–Objetivos Referencias Tarea Apéndice al capítulo 2 Simulación en computadora de la destilación instantánea
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Capítulo 3
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Introducción a la destilación en columna
3.1. 3.2. 3.3. 3.4.
Desarrollo de una cascada de destilación Equipo de destilación Especificaciones Balances externos de la columna &KFNQMP#BMBODFTFYUFSOPTQBSBEFTUJMBDJÓOCJOBSJB 3.5. Resumen–Objetivos Referencias Tarea
Capítulo 4
Destilación en columna: balances internos, etapa por etapa
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4.1. Balances internos 4.2. Métodos de solución de etapa por etapa, para destilación binaria &KFNQMP$ÃMDVMPTFUBQBQPSFUBQBDPOFMNÊUPEPEF-FXJT 4.3. Introducción al método de McCabe-Thiele 4.4. Línea de alimentación &KFNQMP$ÃMDVMPTEFMBMÎOFBEFBMJNFOUBDJÓO 4.5. Método completo de McCabe-Thiele &KFNQMP.ÊUPEPEF.D$BCF5IJFMF 4.6. Perfiles para destilación binaria 4.7. Calentamiento con vapor directo &KFNQMP"OÃMJTJTEF.D$BCF5IJFMFEFDBMFOUBNJFOUP DPOWBQPSEJSFDUP 4.8. Procedimiento general de análisis McCabe-Thiele &KFNQMP%FTUJMBDJÓODPOEPTBMJNFOUBDJPOFT 4.9. Otras situaciones en las columnas de destilación 4.9.1. Condensadores parciales 4.9.2. Vaporizadores totales 4.9.3. Corrientes laterales o líneas de salida 4.9.4. Vaporizadores intermedios y condensadores intermedios 4.9.5. Columnas de agotamiento y enriquecimiento 4.10. Condiciones límite de operación 4.11. Eficiencias 4.12. Problemas de simulación 4.13. Usos nuevos para columnas viejas 4.14. Reflujo subenfriado y vapor sobrecalentado al plato inferior 4.15. Comparaciones entre los métodos analíticos y los gráficos 4.16. Resumen–Objetivos Referencias Tarea Apéndice al capítulo 4 Simulaciones de destilación binaria en computadora
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Capítulo 5
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Introducción a la destilación de varios componentes
5.1. Dificultades de cálculo &KFNQMP#BMBODFTFYUFSOPTVTBOEPSFDVQFSBDJPOFTGSBDDJPOBSJBT 5.2. Perfiles para destilación de varios componentes 5.3. Resumen–Objetivos Referencias Tarea
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Capítulo 6
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Procedimientos de cálculo exacto para destilación de varios componentes
6.1. 6.2. 6.3. 6.4.
Introducción a la solución matricial para destilación de varios componentes Balances de masa de componentes en forma de matrices Proposición inicial para tasas de flujo Cálculos de punto de burbuja &KFNQMP5FNQFSBUVSBEFQVOUPEFCVSCVKB 6.5. Método θ de convergencia &KFNQMP$ÃMDVMPEFNBUSJDFTZDPOWFSHFODJBDPOθ 6.6. Balances de energía en forma matricial 6.7. Resumen–Objetivos Referencias Tarea Apéndice al capítulo 6 Simulaciones en computadora de columnas de destilación de varios componentes
Capítulo 7
Métodos abreviados aproximados para destilación de varios componentes
7.1. Reflujo total: Ecuación de Fenske &KFNQMP&DVBDJÓOEF'FOTLF 7.2. Reflujo mínimo: Ecuaciones de Underwood &KFNQMP&DVBDJPOFTEF6OEFSXPPE 7.3. Correlación de Gilliland para la cantidad de etapas a relación de reflujo finita &KFNQMP$PSSFMBDJÓOEF(JMMJMBOE 7.4. Resumen–Objetivos Referencias Tarea
Capítulo 8
Introducción a métodos complejos de destilación
8.1. Ruptura de azeótropos con otros separadores &KFNQMP4FDBEPEFCFODFOPQPSEFTUJMBDJÓO 8-2. Procesos de destilación azeotrópica binaria heterogénea 8.2.1. Azeótropos heterogéneos binarios 8.2.2. Secado de compuestos orgánicos parcialmente miscibles con agua &KFNQMP%FTUJMBDJÓOQPSBSSBTUSFDPOWBQPSEFBHVB 8.3. Destilación por arrastre de vapor 8.4. Procesos de destilación a dos presiones 8.5. Sistemas ternarios complejos de destilación 8.5.1. Curvas de destilación 8.5.2. Curvas de residuo 8.6. Destilación extractiva 8.7. Destilación azeotrópica con solvente agregado 8.8. Destilación con reacción química 8.9. Resumen–Objetivos Referencias Tarea Apéndice al capítulo 8 Simulación de sistemas complejos de destilación
Capítulo 9
Destilación intermitente
9.1. Destilación intermitente binaria: Ecuación de Rayleigh
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9.2. Destilación intermitente binaria simple &KFNQMP%FTUJMBDJÓOTJNQMFEF3BZMFJHI 9.3. Destilación intermitente a nivel constante 9.4. Destilación intermitente por arrastre con vapor de agua 9.5. Destilación intermitente en varias etapas 9.5.1. Relación de reflujo constante &KFNQMP%FTUJMBDJÓOJOUFSNJUFOUFFOWBSJBTFUBQBT 9.5.2. Relación de reflujo variable 9.6. Tiempo de operación 9.7. Resumen–Objetivos Referencias Tarea
Capítulo 10
Diseño de columnas de platos y empacadas
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10.1. Descripción de los equipos en las columnas de platos 10.1.1. Platos, bajantes y vertederos 10.1.2. Entradas y salidas 10.2. Eficiencias de platos &KFNQMP&TUJNBDJÓOEFMBFàDJFODJBHFOFSBM 10.3. Cálculo del diámetro de la columna &KFNQMP$ÃMDVMPEFMEJÃNFUSPQBSBVOBDPMVNOBEFQMBUPT 10.4. Distribución y consideraciones hidráulicas para platos perforados &KFNQMP%JTUSJCVDJÓOEFQMBUPZDÃMDVMPTIJESÃVMJDPT 10.5. Diseño de platos de válvulas 10.6. Introducción al diseño de columnas empacadas 10.7. Partes internas de las columnas empacadas 10.8. Altura del empaque. Método de la Hetp 10.9. Inundación de la columna empacada y cálculo del diámetro &KFNQMP$ÃMDVMPEFMEJÃNFUSPEFVOBDPMVNOBFNQBDBEB 10.10. Consideraciones económicas 10.11. Resumen–Objetivos Referencias Tarea
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Capítulo 11
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Economía y conservación de energía en la destilación
11.1. Costos de destilación 11.2. Efectos de la operación sobre los costos &KFNQMP&TUJNBDJÓOEFMDPTUPQBSBVOBEFTUJMBDJÓO 11.3. Cambios en capacidades de la planta 11.4. Conservación de la energía en la destilación 11.5. Síntesis de secuencias de columnas para destilación de varios componentes casi ideales &KFNQMP4FDVFODJBDJÓOEFDPMVNOBTDPOIFVSÎTUJDBT 11.6. Síntesis de sistemas de destilación para mezclas ternarias no ideales &KFNQMP%FTBSSPMMPEFQSPDFTPTQBSBTFQBSBSVOBNF[DMB UFSOBSJBDPNQMFKB 11.7. Resumen–Objetivos Referencias Tarea
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Capítulo 12
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Absorción y arrastre
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12.1. Equilibrios de absorción y arrastre 12.2. Líneas de operación para absorción &KFNQMP"OÃMJTJTHSÃàDPEFMBBCTPSDJÓO 12.3. Análisis del arrastre 12.4. Diámetro de la columna 12.5. Solución analítica: La ecuación de Kremser &KFNQMP"OÃMJTJTEFTFQBSBEPSEFBSSBTUSFDPOMBFDVBDJÓO EF,SFNTFS 12.6. Absorbedores y separadores de arrastre con varios solutos diluidos 12.7. Solución matricial para absorbedores y separadores de arrastre con soluciones concentradas 12.8. Absorción irreversible 12.9. Resumen–Objetivos Referencias Tarea Apéndice al capítulo 12 Simulaciones de absorción y arrastre en computadora
Capítulo 13
Extracción inmiscible, lavado, lixiviación y extracción supercrítica
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13.1. Procesos y equipos de extracción 13.2. Extracción a contracorriente 13.2.1. Método de McCabe-Thiele para sistemas diluidos &KFNQMP&YUSBDDJÓOEJMVJEBBDPOUSBDPSSJFOUFDPOGBTFTJONJTDJCMFT 13.2.2. Método de Kremser para sistemas diluidos 13.3. Extracción fraccionada diluida 13.4. Extracción en una etapa y con flujo cruzado &KFNQMP&YUSBDDJÓOEFVOBQSPUFÎOBDPOVOBFUBQBZáVKPDSV[BEP 13.5. Extracción con fases inmiscibles y concentradas 13.6. Extracción intermitente 13.7. Procedimientos generalizados de McCabe-Thiele y de Kremser 13.8. Lavado &KFNQMP-BWBEP 13.9. Lixiviación 13.10. Extracción con fluido supercrítico 13.11. Aplicación a otras separaciones 13.12. Resumen–Objetivos Referencias Tarea
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Capítulo 14
Extracción de sistemas parcialmente miscibles
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14.1. Equilibrios en extracción 14.2. Cálculos en mezclado y la regla de la palanca 14.3. Sistemas de una etapa y flujo cruzado &KFNQMP&YUSBDDJÓOFOVOBFUBQB 14.4. Cascadas de extracción a contracorriente 14.4.1. Balances externos de masa 14.4.2. Puntos de diferencia y cálculos de etapa por etapa 14.4.3. Problema completo de extracción &KFNQMP&YUSBDDJÓOBDPOUSBDPSSJFOUF
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14.5. 14.6. 14.7. 14.8.
Relación entre los diagramas de McCabe-Thiele y triangulares Flujo mínimo de solvente Simulaciones de la extracción en computadora Lixiviación con tasas de flujo variables &KFNQMP$ÃMDVMPTQBSBMJYJWJBDJÓO 14.9. Resumen–Objetivos Referencias Tarea Apéndice al capítulo 14 Simulación de la extracción en computadora
Capítulo 15
Análisis de la transferencia de masa
15.1. Fundamentos de la transferencia de masa 15.2. Análisis de las columnas de destilación con altura y número de unidades de transferencia (HTU y NTU) &KFNQMP%FTUJMBDJÓOFOVOBDPMVNOBFNQBDBEB 15.3. Relación entre HETP y HTU 15.4. Correlaciones de transferencia de masa para torres empacadas 15.4.1. Correlaciones detalladas para empaques aleatorios &KFNQMP&TUJNBDJÓOEF)(Z)- 15.4.2. Correlaciones sencillas 15.5. Análisis HTU-NTU de absorbedores y separadores de arrastre &KFNQMP"CTPSDJÓOEF40 15.6. Análisis HTU-NTU de absorbedores concurrentes 15.7. Transferencia de masa en un plato &KFNQMP&TUJNBDJÓOEFMBFàDJFODJBEFQMBUP 15.8. Resumen–Objetivos Referencias Tarea
Capítulo 16
Introducción a los procesos de separación con membrana
16.1. Equipos de separación con membrana 16.2. Conceptos relacionados con las membranas 16.3. Permeación de gases 16.3.1. Permeación de mezclas binarias de gases 16.3.2 Permeación binaria en sistemas perfectamente mezclados &KFNQMP1FSNFBEPEFHBTCJFONF[DMBEPTPMVDJÓO BOBMÎUJDBTFDVFODJBM &KFNQMP1FSNFBDJÓOEFHBTCJFONF[DMBEPTPMVDJPOFT TJNVMUÃOFBTBOBMÎUJDBZHSÃàDB 16.3.3 Permeación de varios componentes en sistemas perfectamente mezclados &KFNQMP1FSNFBDJÓOHBTFPTBQFSGFDUBNFOUFNF[DMBEB EFWBSJPTDPNQPOFOUFT 16.4. Ósmosis inversa 16.4.1. Análisis de la ósmosis y la ósmosis inversa &KFNQMP¶TNPTJTJOWFSTBTJOQPMBSJ[BDJÓOEFDPODFOUSBDJÓO 16.4.2. Determinación experimental de las propiedades de las membranas &KFNQMP%FUFSNJOBDJÓOEFMBTQSPQJFEBEFTEFNFNCSBOBT QBSBÓTNPTJTJOWFSTB
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16.4.3.
Determinación de la polarización de concentración &KFNQMP¶TNPTJTJOWFSTBDPOQPMBSJ[BDJÓOEFDPODFOUSBDJÓO &KFNQMP$ÃMDVMPEFMBPQFSBDJÓOEFÓTNPTJTJOWFSTBDPO QPMBSJ[BDJÓOEFDPODFOUSBDJÓO 16.4.4. Ósmosis inversa con soluciones concentradas 16.5. Ultrafiltración &KFNQMP6MUSBàMUSBDJÓODPOGPSNBDJÓOEFHFM 16.6. Pervaporación &KFNQMP1FSWBQPSBDJÓODÃMDVMPEFGBDUJCJMJEBE &KFNQMP1FSWBQPSBDJÓOEFTBSSPMMPEFVOEJTFÒPGBDUJCMF 16.7. Efectos de la pauta de flujo general &KFNQMP&GFDUPTEFMBQBVUBEFáVKPTPCSFMBQFSNFBDJÓOEFHBTFT 16.7.1. Permeación binaria con flujo cruzado 16.7.2. Permeación binaria concurrente 16.7.3. Flujo binario a contracorriente 16.8 Resumen–Objetivos Referencias Tarea Apéndice al capítulo 16 hojas de cálculo para cálculos con pautas de flujo, para permeación de gases 16.A.1. Flujo cruzado 16.A.2. Flujo concurrente 16.A.3. Flujo a contracorriente
Capítulo 17
Introducción a la adsorción, cromatografía e intercambio iónico
17.1. Sorbentes y equilibrio de sorción 17.1.1. Definiciones 17.1.2. Tipos de sorbente 17.1.3. Comportamiento de equilibrio en adsorción &KFNQMP&RVJMJCSJPEFBETPSDJÓO 17.2. Análisis del movimiento de soluto para sistemas lineales: fundamentos y aplicaciones a la cromatografía 17.2.1. Movimiento del soluto en una columna 17.2.2. Teoría del movimiento del soluto para isotermas lineales 17.2.3. Aplicación de la teoría lineal del movimiento del soluto a ciclos de purga y a la cromatografía de elución &KFNQMP"OÃMJTJTMJOFBMEFMNPWJNJFOUPEFMTPMVUPFO DSPNBUPHSBGÎBEFFMVDJÓO 17.3. Análisis de movimiento de soluto para sistemas lineales: Adsorción térmica y con variación de presión, y movimiento simulado de lecho 17.3.1. Adsorción con oscilación de temperatura &KFNQMP3FHFOFSBDJÓOUÊSNJDBDPOJTPUFSNBMJOFBM 17.3.2. Adsorción con oscilación de presión &KFNQMP4JTUFNBEFBETPSDJÓODPOPTDJMBDJÓOEFQSFTJÓO 17.3.3. Lechos móviles simulados &KFNQMP4JTUFNBEFMFDIPNÓWJMTJNVMBEP 17.4. Análisis de movimiento no lineal del soluto 17.4.1. Ondas difusas &KFNQMP0OEBEJGVTB
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17.4.2. Ondas de choque &KFNQMP0OEBEFDIPRVFBVUPBàMBEPSB Intercambio iónico 17.5.1. Equilibrio en el intercambio iónico 17.5.2. Movimiento de los iones &KFNQMP.PWJNJFOUPEFJPOFTQBSBJOUFSDBNCJP EJWBMFOUFNPOPWBMFOUF Transferencia de masa y energía 17.6.1. Transferencia de masa y difusión 17.6.2. Balances de masa en la columna 17.6.3. Transferencia de masa con parámetro agrupado 17.6.4. Balances de energía y transferencia de calor 17.6.5. Deducción de la teoría del movimiento del soluto 17.6.6. Simuladores detallados Soluciones de transferencia de masa para sistemas lineales 17.7.1. Solución de Lapidus y Amundson para equilibrio local con dispersión 17.7.2. Superposición en sistemas lineales &KFNQMP4PMVDJÓOEF-BQJEVTZ"NVOETPOQBSBFMVDJÓO 17.7.3. Cromatografía lineal &KFNQMP%FUFSNJOBDJÓOEFMPTQBSÃNFUSPTEFVOBJTPUFSNB MJOFBM / ZMBSFTPMVDJÓO FODSPNBUPHSBGÎBMJOFBM Método LUB para sistemas no lineales &KFNQMP.ÊUPEP-6# Lista de control para diseño y operación en la práctica Resumen–Objetivos Referencias Tarea Apéndice al capítulo 17 Introducción al simulador Aspen Chromatography
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Ingresar condiciones especificadas y datos de equilibrio Estimar Ttamb
Calcular Ki (Ttamb, ptamb)
Estimar V/F Resolver Ec. Rachford-Rice (2-42)
¿Es f(V/F) = 0
Sí
Calcular xi, yi, L, V, H y h
Estimar Ttamb
¿Se satisface el balance de energía?
Sí
Finalizar
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LO líquido saturado
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yCMV
Inferior xCMV
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Línea de alimentación
yCMV
xCMV
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A A A$Kbc 2 2 9 bc K−A bc &−A$Kbc
yCMV Línea y = x
xCMV
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Estricción Estricción
yCMV
yCMV
xCMV
xCMV
Conc. en la etapa
Vaporizador
Alimentación
Condensador
Ubicación en la etapa
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curva de pseudo-equilibrio
yj * en equilibrio con xj xj * en equilibrio con yj
yCMV
xCMV
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www.FreeLibros.me
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Condensador total Líquido o reflujo Sat.
yCMV
Vaporizador parcial
(1er tanteo)
(3er tanteo) (2° tanteo) xCMV
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– – Calcular L/V, L /V, ecuación (4-25) y xI ecuación (4-38). Hacer xO = xD, poner i = 1 Calcular yi de la ecuación de operación superior Calcular xi del equilibrio
Poner i = i + 1 ¿Es
Sí Poner i = i + 1 Calcular yi con la ecuación de operación inferior Calcular xi del equilibrio ¿Es
Sí Calcular cantidad fraccionaria de etapas Fin
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5BSFB
yCMV
xCMV
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5BSFB
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$BQÎUVMP *OUSPEVDDJÓOBMBEFTUJMBDJÓOEFWBSJPTDPNQPOFOUFT
Líquido Líquido, Derr. molal Const.
Flujo total
Vapor, Derr. molal Const. Líquido
No. de etapa
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No. de etapa
1FSGJMFTQBSBEFTUJMBDJÓOEFWBSJPTDPNQPOFOUFT
Benceno (C. L.) Tolueno (C. P.)
Cumeno (no C.P.)
Número de etapa
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Cumeno (CP)
Benceno (CNP) Número de etapa
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Tolueno (CL)
Xileno (CP)
Cumeno (CNP)
Benceno (CNL)
N° de etapa
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Ingresar: Datos de equilibrio y entalpía Ingresar: Condiciones especificadas Seleccionar Lj, Vj y Tj iniciales en cada etapa Calcular valores de K para todos los componentes en cada etapa Resolver el balance de masa de componentes y las ecuaciones de equilibrio en forma matricial, Ecs. (6-1) a (6-13) Sustitución directa nueva Tj
Calcular temperaturas en cada etapa usando convergencia u y cálculos de punto de burbuja. Ecs. (6-17) a (6-25)
No
Prueba de convergencia: ¿Es u = 1.00?
Sustitución directa, nuevas Lj y vj
Sí Guardar balance de energía en cada etapa. Calcular Lj y Vj. Ecs. (6-26) a (6-39) Prueba de convergencia: Ecs. (6-40)
No se satisface
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%FTDSJQDJÓOEFMPTFRVJQPTFOMBTDPMVNOBTEFQMBUPT
Capacidad de líquido, Gal/min
Doble paso
Flujo transversal
Flujo inverso
Diámetro de la torre, pies
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Bajante Vertedor
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Entradas y salidas
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%FTDSJQDJÓOEFMPTFRVJQPTFOMBTDPMVNOBTEFQMBUPT
Registro de hombre Bajante y vertedor Zona de calmado
Viga principal
Anillo de soporte de plato
Viga principal, con conexiones soldadas a la pared de la torre
Viga secundaria con conexión de soporte
Viga principal
Viga secundaria con conexión de soporte Viga secundaria con conexión de soporte Anillo de soporte del plato, hecho de ángulo
Sujeciones periféricas al anillo. Viga secundaria Observe el plato ranurado, con conexión Anillo de soporte sujeto por fricción, para facilitar de soporte de ángulo acomodos térmicos
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Canal deflector
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Entrada de vapor
Retorno de vapor Charola de sello
Al vaporizador
Fondos producto
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&GJDJFODJBTEFQMBUPT
Chimenea para vapor
Cárcamo
Cárcamo
Salida del bajante
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CZfj^a CgZVa
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ysal xent
yent xsal
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&GJDJFODJBTEFQMBUPT
Eficiencia
Punto de diseño
Inundación Demasiado arrastre
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