116 50 34MB
English Pages 428 Year 1989
al
de) a PP en
é)| { re es
!
oa
| .
, Set
i
fty/
((rereyDavey) Sil a
BK 5346330 e
Plea whici
Renev Any it require
:
udI wners orkshop anual A
K Legg T Eng, MIMI
Models covered All Audi 80, 90 and Coupe models with four- & five-cylinder engines 1588 cc, 1595 cc, 1781 ce, 1921%ce,, 1994 cc, 2144.ce & 2226ice Does not cover Diesel engine or Quattro models
ISBN 1 85010 518 9 © Haynes Publishing Group 1983, 1985, 1987, 1988, 1989 All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright holder.
Printed in England (605-77P4)
ABCDE FGHI
LEP
LARA
BROMLEY PURLIC
l
1B RARIES
Se” PUTS THE BOOK
Haynes Publishing Group Sparkford Nr Yeovil Somerset
BA22
TJ
England
British Library Cataloguing in Publication Data
Legg, A.K. (Andrew K), 7942 |
|
WU
MA
A
vn
WY
3 0128 00972 6798. i
ublications, D ‘
Ce
Brive
41390 usa
lark
Inc
Audi 80, 90 & coupe owners workshop manual. 1, Cars. Maintenance & repair. Amateurs’ manuals
|.Title
Il. Series
SBN 1-98010-518-
629.28'722
Acknowledgements Thanks are due to Volkswagen AG for the supply of technical information and certain illustrations, to Duckhams Oils who supplied
lubrication data, and to the Champion Sparking Plug Company who
Sykes-Pickavant Limited provided some of the workshop tools. Special thanks are due to all those people at Sparkford who helped in the production of this manual.
supplied the illustrations showing the various spark plug conditions.
About this manual [ts aim The aim of this manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done (even should you choose to get it done by a garage), provide information on routine maintenance and servicing, and give a logical course of action and diagnosis when random faults occur. However, it is hoped that you will use the manual by tackling the work yourself. On simpler jobs it may even be quicker than booking the car into a garage and going there twice, to leave and collect it. Perhaps most important, a lot of money can be saved by avoiding the costs a garage must charge to cover its labour and overheads. The manual has drawings and descriptions to show the function of the various components so that their layout can be understood. Then the tasks are described and photographed in a step-by-step sequence so that even a novice can do the work.
[ts arrangement The manual is divided into thirteen Chapters, each covering a logical sub-division of the vehicle. The Chapters are each divided into Sections, numbered with single figures, eg 5; and the Sections into paragraphs (or sub-sections), with decimal numbers following on from the Section they are in, eg 5.1, 5.2, 5.3 ete.
It is freely illustrated, especially in those parts where there is a detailed sequence of operations to be carried out. There are two forms
of illustration: figures and photographs. The figures are numbered in sequence with decimal numbers, according to their position in the Chapter — eg Fig. 6.4 is the fourth drawing/illustration in Chapter 6. Photographs carry the same number (either individually or in related groups) as the Section or sub-section to which they relate. There is an alphabetical index at the back of the manua! as well as a contents list at the front. Each Chapter is also preceded by its own individual contents list. References to the ‘left’ or ‘right’ of the vehicle are in the sense of a person in the driver's seat facing forwards. Unless otherwise stated, nuts and bolts are removed by turning anti-clockwise, and tightened by turning clockwise. Vehicle manufacturers continually make changes to specifications and recommendations, and these, when notified, are incorporated into our manuals at the earliest opportunity. Whilst every care is taken to ensure that the information in this manual is correct, no liability can be accepted by the authors or
publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.
Introduction to the Audi 80, 90 and 4000 The ‘new’ Audi 80 was announced in late 1978 and was available
in the UK in March 1979. The equivalent North American Audi 4000 became available in 1980. These models are similar to the ‘new’ 100
range, but differ from the earlier Audi 80 (UK) and Audi Fox (North America) by incorporating a sloping bonnet, an additional side window behind the rear door, and wrap-around plastic bumpers. The Coupe version incorporates front and rear spoilers and side rubbing strips, while the top saloon model, the CD, incorporates a front spoiler and side rubbing strips. The Audi 90 was announced in late 1984 and was available in the
UK in early 1985. This model has the same bodyshell as the 80, but has dual headlamps, foglamps and indicators set in the front bumper, and a higher level of trim and equipment. The model range is comprehensive and offers a choice of trim, four
or five-cylinder engine, and four or five-speed gearbox or automatic transmission. Full instrumentation is provided together with electric windows, a central locking system and power steering, according to model. UK models are available with a carburettor or fuel injection
engine — North American form.
models are only available in fuel injected
Page
> o 2 5 ° = ® ao© @ 2: ® 2 a
Nh
> a° c
No
co
a
oo
a
oo o>
n
= ®5co
3 a. = oO ct.° a ° oe
® > Cc a ©0So ©So
ae
ot
o =|
a. oa° S So
N
General dimensions, weights and capacities
6
Buying spare parts and vehicle identification numbers
8
Tools and working facilities
9
Jacking and towing
11
Recommended lubricants and fluids
13
Safety first!
14
Routine maintenance
15
Fault diagnosis
18
Chapter 1 Engine (a/so see Chapter 13)
21
Chapter 2 Cooling system (a/so see Chapter 73)
63
Chapter 3 Fuel, exhaust and emission control systems (a/so see Chapter 73)
76
Chapter 4 Ignition system (a/so see Chapter 73)
105
Chapter 5 Clutch (a/so see Chapter 73)
117
Chapter 6 Manual gearbox and final drive (a/so see Chapter 13)
125
Chapter 7 Automatic transmission and final drive (a/so see Chapter 73)
161
Chapter 8 Driveshafts (a/so see Chapter 13)
170
Chapter 9 Braking system (a/so see Chapter 13)
175
Chapter 10 Electrical system (a/so see Chapter 13)
191
285
Chapter 11 Suspension and steering (a/so see Chapter 13)
ee
EE
eee ee
ee
ee
304
Chapter 12 Bodywork and fittings (a/so see Chapter 13)
a
I
a
lee
ee
326
Chapter 13 Supplement: Revisions and information on later models
i
a
a
416
General repair procedures
Neen
eee eee eee
Conversion factors Deen eee Index
Eee
417 ee
eee
eee
eee 418
5 nara
Sri
awe
Audi Coupe
ee
uepas O0O0P !PnYV
General dimensions, weights and capacities Dimensions
Overall length UK models:
COU DO oo ekicave sts adecatased es ociensSes oseee eae = eer NorthAmerican: models:
a a
2 ee_ : 2
— @
ee
a
7
ase (5
Se
=—
oO
2
ll
i
—
A
ee ae A
aa
a
PEN
aw
—
oO
tS
3 ae tei =
a
a > aa
A Suen
a
o _
§
fs
a
8
fae BES eee
==
ee
ieee
Ss3
[Sease;
ae
Ne
8
a
ies
eT
a
a
wo
aD oO -E =°
a
ag
—&)
Ph
XY)
ee
a
Me
V
ee a a
—
J
foan
ee
Lez
eer
—
$222
= ae
ES
aNNTio i
=
ee =a ~ 3
2 2
p=
oO
:
a I
ate a bet
A
= 3 Soe
a
-
—
sea)
eS
5 ord mo
a
oe
a
‘i
a
mo
ei
Ea eee
eG
~
Jaem
o_
a
x
SS
ee
KE,
en
~ Lu
eee
= 4erE-8 wa
CA]
Es
8 —
a
z eee 8 2
~
os
es
N
2
=
(= wo 4
Vv N
2
ee
oS
wo
Q—
3
a
Si]
2 @
oO ~
5
Summ
fo) ne
——e
32
SO Ge 36
Some
SO.me
3/7
38NN
39
LOWAL
22
43
44 45 46 47
Fig. 10.32 Wiring diagram for Audi 80 LS, 80 GLS (UK 1979/80 models) (continued)
48
49
Alter
F 20h)
6 12>:
=
at
sw/ro
ro/ge
\/
N
A
hb)
Ail
\
1] 9
10
iN
12
i
® 13)
14
15:
16
17
18
19
20
2)
Mis
|| aa=a
||
>
¥
|
qlee
|
|
5
|
al
7
Mi
Ni
Fs2
Ns
¢ ee >
br | | >
25.0
4 4
eal
=A
=e
:
br
1
oa|
Fah
—O
OIS7 CimB—*-
10
Tachi
|
.
=8
ee
ot
Ore |S|B 0
Z
=: =- 5
2 ee |
22
923
Fig. 10.36 Wiring diagram for Audi Coupe GT 5S (UK 1981 models)
24
25°
se
= ©2027 28
929)"
830
31
200
mest
32 3334 35 36
637
38
9394044
42
43 5
4h
45
46
47
48
49
50
5)
52
‘©
=
wm
ame
pais
Ey —d.
53
54
2S
a
5 5- "56
2
S
:
=
nw
ae
q::]
ct
:
Sn
Q
&
3
2
ee ee
P
"
»
a ae :
he
15
Kew
F56b
b
25
15
10
15
)
25
Ks
ro/sw
sw
sw
ro
°
ge
H
Tie
Wisc
ee
25
1,0
‘
10
ws/sw
gr
gr
grro
Ne
PE D56br| |DS6a
10
1,0
10
re
15
is
gr/sw
grisw
ge/sw
—ws/sw
ge
ws
N
§
a)
N
|
N N
4
hy
N 30
56
|
4
N
4
h
N
hoon
N
N
N
|
|
a)
\
AN
N
:
yA
E; 560 | {56b
0,5
YU
eae58b TK | Le
1/58 05,
05.
gil gl
ia ss
—_
0505.
)
beer
A i
ss
y
oe
v
ft sec [/ser
8% =
3k
Ss
=
s_/!:
53)
54,
55
56
Se
be:
59)
60)
wiG}
6255
6385
646
658
66
67
68
69
LO:
er}
v2
3
y
.
"
N
\
y
aM
(
52.
oN
N
|
‘
51
y
N =|
oe
+P
10
hn N
05
=P
giro
N
25
-
-
14.
7S.
Li
Wy
‘“a
i
br
( br
75
78
Fig. 10.41 Wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW) (UK 1983 models) (continued)
(yy
#79
a 10/86
d 34/30
"
@
=
Si
|
4 ;
1SA
3306
fara
@
‘ave?
35/85
Ne
12/e5) 13/87L_|
[] Sis
05
05
5
gr/gn
“¢
671 05
brisw
be/sw
X
\
Tih
ir
:
C3Ib iG
a
®
©
a 3 ‘yasis‘Pat/$3¢
+
Nee7h
15:
or
2 eC ye
1SA
i FSS
gi
ae
-—o—
20 6
is
N175aW D750
c53e
cl
C53c
NB53c¢ OP
1,0
10
10
0,5
05
be/gn —— sw/gr
gn
befbl
gro
gnvro.
N
N
h
N
Ny
\
N
0,5
alee
oh
h
\
N
h
h
N
k
h
Q
0,5
h
h
Q
br i
\
\
N
Ts fru 68
h
h
(Te
15
XN
h
X
8
h
h
\
N
N
N
05
t
\)
*%580
75h
E
6 E23
)55S 795
1,0
|186N yf3! 15
fws gr griws
124
N
10
ws! ge
griws — ws/ge
N N
N he T
x
10
h
N
N
oN
|L22 nie Hi
N N
10
brign
10
swi/grgi
Tad 10
—_sw/gr
N
10
1,0
0,5
q
9gge N
sw *\
br
N
10
gnge
10
Q
N
N
—gn/sw
NN N
N
T2
oleh
ED
0,5
rolow/ge
br
128
,
3 W
W3 =
\
N
N
N
N
N
N
yr
»
RK
05
05
0,5
95
96
97
05
Vs
H 10
7
i
1.0
br
®©
yo® wich
05
N N
br
je fe)
T20
Ys
N
N
Qt.
an
15
45
N
€
ale : L2o
ui
‘
N
Lc a
05 -
ro/sw /ge
gn/ro
T2a
N
:
0,5
Tij
N
|
"
rofbl
XN
eu)
H30b
ELAS
acche)
86
87
©6688
89
90
yo 91
92
93
94
98
99
(continued) Fig. 10.41 Wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW) (UK 1983 models)
100
101
260
@
vw
i oP
NW
N
,
05
rofl
05 -
~
fT
ro/sw/ge
K3-K7
[S/u/S
|}6/G | 2/
ina ae
||Ké
NKS
NK6
A86M A85SM A87M
K9
N10
Os
OS
Os
sw
swiro
br
boro
sw
row lye
Théo
WHT
05). 465 Sas br/ws/
fA Teo
05
N
gn/ro
batro
br/ws
h
yf
N
fite NON @ briws
J
25
ro/sw/ge
N ay
N
1
oN
128}
05
wsigr
3
a
W
N
| |
| 05 br
X
4
05 be/ws
otf Fo}
of Fro} F3|
U
0,5
N
ro/sw
br
y
20
De
\
és
Rw
Os
—_blisw
br
N
05
N
,
Tova Treg[oe [he NTion
Tio/s
XN
Q
h
N
N
Q
we
)
Fn
of
|
Fries
97
j
| h
oN
N
Tab
a ts
grige
99
100
104;
“102
108
"104°
105:
106)
107,
fr 05 gr/ge
Q
N 3
us br
@® 108"
409°
br
Q
Fs Fa
yo
05
grige
se a
yo 98
— Tove
y
N
h
Fez2
[Kes |b
Q
\
N
05 br/ws
i 96
ue
0,5
1
0,5 br
95
«05 bliws
\
N oN
Nh
Fs
er
N
Fo]Fea,
N
05 brfol
05 br/gn
A 86)
y
N
W3
N
05
h
N
|
SSS
cs60k
N
\ N
NK2
T4o N
05
ee
A30M
lisw
05
wh
\
7
4131
“N10!
a
Fu
05 br
© Ai
y® 42’
413114
NS
“Ns
“Hz
mie
NO.
Fig. 10.41 Wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW) (UK 1983 models) (continued)
G20)
i219
22
261
SS _—— |
| 28
|
30
i
i‘
|
Sn
Sis
P300s NJ75ch M30az M7Sok § J75al
M7Sas
S20 |] SisSia
©
|
c
30A
30A
30A 10A
30A
Sa
Se
M30Qac
G%a
25A
25A
yr 29
jean
NK2
\cS6ok
A86K
ears ABSK
AB7al
A30K
Fl
.cS) | 8:9
E20
M75s
10
05
fa
lsw
rofol
Ta 75h N)
\
,
ii
05
i
i
yee cae
ro/ls
| Ess
et 75H I’ 10
eh aahea
lesyiTi2/725
T12/12
0,5 grfol
05 br
ws
K
J Lio
—
Kio
Ri
ae
A)
|
WY
15 ws.
15
15 ge
1 ie
3
Ww
Lis
05
br
ts
Tab
|
R
N23
ro/s
fol
swhol
ws
0,
05
05
25
a’
We
L2e
x
R
U;
i
dive
Stor 5
Nee
;
(tz
Gr
0,5
15 ge
25 sw
br
Zi
V2
25
25
sw
br
Ta
abe ———SSS—4
jy — 8
19
120
121
12204123
1248
125
126.127
128
129.
130)
181991329133
o
(©)
©
®
134
135
136
137
138°
139
140
141
142
(UK 1983 models) (continued) Fig. 10.41 Wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW)
143
144
262
Key to wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW) (UK 1983 models)
Designation
A B c C1 D E1 E2 E3 E4 E19 E20
F4 F12 F18 F26 F52 G40 JZ J59 J81 K15 L1 L2 L9 L35 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M16 M17 N1 N3 N41
in current track
Battery
Starter
5-7
Alternator Voltage regulator
9 10
Ignition/starter switch Light switch
55-59 57-64
Turn signal switch Emergency light switch Headlight dimmer/flasher switch Parking light switch Illumination control Brake light switch Reversing light switch Contact, starting aid monitor* Thermo-switch for radiator fan Thermo-switch for cold start aid** Coolant temperature warning switch too cold) Hall sender Emergency light relay Relief relay (for X contacts) Relay for intake manifold preheating Starting aid warning lamp* Twin filament bulb, left headlight
38-40 38-45 64, 65 55 65 47 29 25 24 28
6)
Bulb Bulb, Bulb, Bulb,
67 46 51 49
Bulb, right side light
52
Bulb, left tail light Bulb, front left turn signal Bulb, rear left turn signal
50 37 38 36 34 47 45 29 30 15-18 28 26 11-14
Bulb, rear right turn signal Bulb, left brake light Bulb, right brake light Bulb, left reversing light Bulb, right reversing light Ignition coil Automatic choke** Bypass air cut-off valve TCI control unit
mit Tila T1ib Tc ee, Tle etG T3 T4a T4b T4c
Connector, single (engine compartment, right) Connector, single (engine compartment, right) Connector, single (engine compartment, right) Connector, single (behind dashboard) Connector, single (engine compartment, right) Connector, single (behind dashboard) Connector, single (behind dashboard) Connector, three-point (behind dashboard) Connector, four-point (behind dashboard) Connector, four point (behind dashboard) Connector, four-point (engine compartment,
right) 22 12-14 37-39 55-58 2122 25 76, 77 78,79
for light switch illumination emergency light switch illumination left side light right tail light
Heat resistance for intake manifold preheating21 Distributor
P Spark plug connectors Spark plugs Q S2, $4, S6-S12, S14 — Fuses in fusebox/relay plate
(engine
Twin filament bulb, right headlight
Bulb, front right turn signal
N41 O
T4e T6 T10a
Connector, four-point (behind dashboard) Connector, six-point (behind dashboard) Connector, ten-point (Mas Mate plug, left tail
T10b
Connector, ten-point (Mas Mate plug, left tail
light) light) T10c
Connector, ten-point (Mas Mate plug, right tail
light) V7 Xx
Radiator fan Number plate light
* 44 kw engine only He kw engine only
Earthing strap battery/body Earthing strap, alternator/engine Earthing point behind dashboard Earthing point, engine compartment,
right
Earthing point, luggage compartment
Earthing point (welded) in front left harness
Earthing point (welded) in dashboard harness
QGOQDDOO0O Earthing point, battery
holder
263
Key to wiring diagram for Audi 80 C, 80 CL, 80 GL (44 and 55 kW) (continued) (UK 1983 models)
Designation Blower switch Switch for heated rear window Windscreen wiper switch for intermittent operation Switch for foglights and tail foglight
ES E15 E22 E23 F1 F2 F3 F5 FQ F10 Fa 1 F14 F22 F34 F62 F68 G G1 G5 G43 H H1 J4 J5 J6 J31 J98 J114 K1 K2 K3 K5 K6 K10 K13 K14 K28 K43 K48 L10 L16 L20 L22 E23 L28 N23 N60 R R1
Oil pressure switch (1.8 bar) Door contact switch, front left Door contact switch, front right Luggage compartment light switch Handbrake indicator light switch Door contact switch, rear left Door contact switch, rear right Coolant temperature warning switch (engine overheating) Oil pressure switch (0.3 bar) Warning contact for brake fluid level Vacuum switch for gearshift indicator Gear switch for gearshift and fuel consumption indicators Fuel gauge sender unit Fuel gauge Tachometer Flasher unit for warning lamp K28 Horn control Horn Horn relay Foglight relay Voltage stabilizer
Intermittent wash/wipe relay Control unit for gearshift indicator Oil pressure monitor control unit High beam warning lamp Alternator warning tamp Oil pressure warning lamp Turn signal warning lamp Emergency light system warning lamp Heated rear window warning lamp Rear foglight warning lamp Handbrake and brake fluid level warning lamp Coolant temperature warning lamp (engine overheating) Coolant temperature warning lamp (engine too cold) Gearshift indicator warning lamp Bulbs, instrument cluster illumination Bulb for illumination of ventilation controls Bulb, rear foglight Bulb, left foglight Bulb, right foglight Bulb, cigar lighter illumination Series resistance for fresh air blower Magnetic valve for fuel consumption indicator Radio Aerial connection
S1, S3, $15, S17 — Fuses in fusebox/relay plate
in current track
136 133 89-93 82-84 104 97 99 95 111 98 100 113 105 112 108 109 110 126 128 114 86 85 85, 86 81, 82 125 90-92 101-110 101-105 120 118 122 123 127 132 124 116 115 121 119 129, 130 138 82 83 84 141 135 117 139, 144 143
OOO OO
264
Key to wiring diagram for Audi 80C, 80CL, 80 GL (44 and 55 kW) (UK 1983 models) (continued)
Designation Connector, single (behind dashboard) Tth Connector, single (behind dashboard) T1j Connector, single (behind dashboard) T1k Connector, single (behind dashboard) Tht Connector, two-point (under hatrack) Connector, two-point (engine compartment, left) Connector, two point (engine compartment, right) Connector, two-point (behind dashboard) Connector, three-point (behind dashboard) Connector, four-point (behind dashboard) Connector, four-point (behind dashboard) Connector, four-point (behind dashboard) Connector, four-point (engine compartment, right) Connector, four-point (behind dashboard) Connector, four-point (behind dashboard) Connector, six-point (behind dashboard) Connector, ten-point (Mas Mate plug, left tail light) Connector, ten point (instrument cluster) Connector, twelve-point (instrument cluster) Cigar lighter Windscreen wiper motor Fresh air blower Windscreen washer pump Interior light Luggage compartment light Glove box light Clock Heated rear window
in current track
T1g
Earthing point behind dashboard Earthing point, luggage compartment
Earthing point (welded) in front left harness Earthing point (welded) in dashboard harness Earthing point near handbrake
Earthing point under rear parcel shelf Earthing point @@O@OO0CO®
below headliner
142 87-90 135 94 96n97 140 1314 133
265
Key to wiring diagram (Part 1) for Audi 80 and CD (UK 1985 models)
Designation Battery Starter
A B Cc C1 D E1 E2 E3 E4 E19 E20 F
F4
in current track
Alternator Voltage regulator Ignition/starter switch Lighting switch Turn signal switch Emergency light switch
Headlight dimmer/flasher switch Parking light switch Instrument panel lighting control Brake light switch Reversing light switch Choke warning lamp contact Radiator fan thermo-switch Coolant temperature check switch (too cold) Hall sender Emergency light relay Radiator fan relay Relief relay for x contact Intake manifold preheating relay
Warning buzzer for sidelights and radio Choke warning lamp
Twin filament bulb, left headlight Twin filament bulb, right headlight Lighting switch light bulb Emergency light switch bulb Sidelight bulb, left
Tail light bulb, right Sidelight bulb, right Tail light bulb, left Front left turn signal bulb Rear left turn signal bulb Front right turn signal bulb Rear right turn signal bulb Brake light bulb, left Brake light bulb, right
9
Designation Reversing light bulb, left M16 M17 Reversing light bulb, right Ignition coil N Bypass air cut-off valve N3 TCI control unit N41
N51 O P
Q
in current track
43 44 22-26
Heater element for intake manifold preheating Ignition distributor Spark plug connector Spark plugs
S2,S4,S6 to S12, Connector Tia Connector Tib Connector Pc Connector Tid Connector Tie Connector Tif
S14 — Fuses in fusebox single, engine compartment, right single, engine compartment, right single, behind dash single, engine compartment, right single, blue, behind dash single, yellow, behind dash Connector 2 pin, red, behind dash Connector 2 pin, behind dash Connector 3 pin, white, behind dash Connector 3 pin, yellow, behind dash Connector 4 pin, red, behind dash Connector 6 pin, brown, behind dash Radiator fan Number plate light
Earthing points:
Earthing strap Earthing strap, engine/alternator behind dash in luggage compartment
(welded), front left harness (welded), instrument panel harness in battery box
(welded), front right harness @OOOQO©OLO
34 45,46
266
1
2
3
4
5
6
7
8
SS
1
MW *
Starter - current supply
(135%
515.
916-17,
16%
i
202i
ee
23
Ignition system
Fig. 10.42 Wiring diagram (Part 1) for Audi 80 and CD (UK 1985 models)
there
oe
267
a 50
at
Juesa0 46/86 O
Si3 15A 53
14/30
!
S»| ABOA |
59
oo o
52/87
[47/T
‘Sse
10
Bl
H87F
B87F
17/87 T 16
BS 25
ro/sw/ge
ro/ws
Ilo
E87La
0,5
15A
Tae ||E87 E87al
{ o8si
25
bY’br
0,5
ro/sw
||ERS 05
SSS wy
HSOW 0,5
ro/gn — bi/sw
Bl5a 10
br/bl
J58as
158d
Cig
10 sw
coe
T2c
t
12823
I]Se
S12
15/85
|
N
05
Joe B
|
49
Sea BIS 870
19/86
}
~
05~* bi/ro
«926
925
«26
«827
29)
830
es]
uaz)
Mss
Ss
MS
PesteS7)
(3BF
398
408
ote
42
Radiator fan
Fig. 10.42 Wiring diagram (Part 1) for Audi 80 and CD (UK 1985 models) (continued)
47
48
268
|
ATT
3
Su
Sap
\
1SA
15A
iS:
7
15A
6
SA
SA
i
158d || J580
a
uy,
UF,
658
4602
47%
48%
49RA
50iP
SI
52%
53%
SA
So
(56)
#575)
358
D9)
WW
Uy,
Uy,
05
05
05
05
10
ro/ws
gro
g/sw
g/sw
g/ro
sw/ge
S608
fly
(62;
O63)
8645
(65)
10
10
Ww
|HS8R | |HS8L||OS8L | |E 58R||G75
F 30al}
g/gn
LOe
a,
WY
WwW
||C15a}|G49
C150
FRL
C 15a
Te
ae Nee)
ee
t ) J58as
Turn signals — emergency lights
Fig. 10.42 Wiring diagram (Part 1) for Audi 80 and CD (UK 1985 models) (continued)
Sou
867
68, (G95
#
269
Se
a
a
30 15 31
eel
°
ee
7
i
24/30
Te
a
Js = ey
____Sosves
on
Snl}So Si 104 | 10A | 10A | 104
26/87
— 7
7
7
F502 25
NS 15
D
10
ws
530
Ke
10
7
|
[69]
Tie
1560
GS5IR 7
10
10
g/ro
g/ro
I
FS7L
"7
D56bi| |D56at | |O56br| |0S6ar 5
15
5
ile
bbe
ge/sw
10
ws/sw
ge
ws
87
88)
69
S05
I
Jisz
a
“thes
Yer 05
Verse) 2s 05 5
dad
10 gr/ro
Z ai
E: oa
bef BEE:
10
10
68
69
70
71
#72 73
7
#75
7
77
78
79
80
81
82
83
8
8
86
Lighting system
Fig. 10.42 Wiring diagram (Part 1) for Audi 80 and CD (UK 1985 models) (continued)
Sie
a32
c
270
Key to wiring diagram (Part 2) for Audi 80 and CD (UK 1985 models)
Designation ES Fresh air blower switch ES Heated rear window switch E22 Intermittent wiper switch Foglight and rear foglight switch E23 F1 Oil pressure switch (1.8 bar) Front left door contact switch F2 Front right door contact switch F3 Luggage compartment light switch F5 Handbrake warning system switch FQ Rear left door contact switch F10
F11 F14 F22 F34 G G1 G2 G3 G5 G43 H H1 J4 J6 J31 J114 J130 K1 K2 K3 K5 K6 K10 K14 K28 L10 Lid L16 L20 L22 E23 L28 N23 N68 R1
Rear right door contact switch
Coolant temperature warning switch (overheating) Oil pressure switch (0.3 bar) Brake fluid level warning contact Fuel gauge sender Fuel gauge Coolant temperature gauge sender
Coolant temperature gauge Rev counter Flashing sender for warning lamp K28 Horn control Horn Horn relay Voltage stabilizer Intermittent wash/wipe relay Oil pressure monitor control unit Switch unit for overrun cut-off* Main beam warning lamp
Generator warning lamp Oil pressute warning lamp Turn signal warning lamp Emergency light system warning lamp Heated rear window warning lamp Handbrake warning lamp Coolant temperature warning lamp (overheating, red) Instrument panel insert light bulb Ashtray light bulb Fresh air controls light bulb Rear foglight connection Connection for foglight, left Connection for foglight, right Cigarette lighter light bulb Series resistance for fresh air blower Idle — overrun control valve* Radio connection Aerial connection
in current track 156-158 154,155 103-108 95-97 120 113,114 116 Tait 129 115 qin
131 244, 130 128 146 132 145 148 133 99 98 98,99 144 104-107 118-121 118-124 139 137 141 142 147 153 3s
Designation in current track $1,S3,S15 to S17 — Fuses in fusebox T1 Connector single, behind dash T1g Connector single, red, behind dash T1h Connector single, white, behind dash T11 | Connector single, under rear shelf T2a Connector 2 pin, engine compartment, right T2b Connector 2 pin, behind dash T2d Connector 2 pin, engine compartment, left T2e Connnector 2 pin, behind dash T2f Connector 2 pin, behind console T3 Connector 3 pin, white, behind dash T3e Connector 3 pin, yellow, behind dash T4 Connector 4 pin, green, behind dash T4a Connector 4 pin, red, behind dash T4d Connector 4 pin, brown, behind dash T6 Connector 6 pin, brown, behind dash T6a Connector 6 pin, behind console T10/ Connector 10 pin, instrument cluster T12/ Connector 12 pin, instrument cluster U1 Cigarette lighter 165 V Windscreen wiper motor 100-104 V2 Fresh air blower 156 v5 Windscreen washer pump 109 Ww Interior light 113 W3 Luggage boot light 111 W6 ~~ ~Glovebox light 159 ny. Clock 152 Z1 Heated rear window 154 Earthing points: in engine compartment, right in luggage compartment
(welded), front left harness (welded), instrument panel harness
134 150,151 163 160 95 96 97 164 156 123 161,167 166
under rear seat under rear shelf under headliner (welded), front right harness
(welded), console harness QQO@Q@QQOQOOO
Wiring welding points: ©
positive (+) welding point (terminal 58) in console harness
* only on vehicles for Sweden/Switzerland
271
= i" G85N||G86N
E55 ;
i
05 g
05 gr/an
ie [ac |
05 ro/sw/ge
ro/|
/
fey]
(82)
ERE] :
Tag
L2o
br/gn
ws/ge
giws — wi/ge
Tih
| MC ie
q
gvge
Sw/gr
.
l
ro/H
—gr/sw
()T20
Lz L23
Yt2. HT20
93
94
95
i
15 G
96
97
98
99
100
101
102
103
104
105
106
107
108
109
10
1
Windscreen wipers and washer
Fig. 10.42 Wiring diagram (Part 2) for Audi 80 and CD (UK 1985 models)
N2
13
M4
15
116
272
05
@ 05
DVbr — B/sw
05
Sw/ws/
Nea ox Ti2/7 || Ti0/5 || T0/8
|
a || 4/15
| | 05
ro/swige
Ju Ysva1 61 «05 05 be
bu
05
wor
fica]
3
oi?
2/069{6/L0 05 bi/sw
Ne
08)
BAIS:
05 ow
Te
Ti2A1
[23]
}
Th
05
Os
05
05
wor
b/w
gr/ge
bge
wa1Z0)
21)
F122
4123)
ZG
Bei?Sen 26127
128
129
105
e30
e131
“Tn
105
sw/bl — sw/bh
132
9133
134
135
2536
137
3887
and acoustic
Optical oil pressure monitor
Fig. 10.42 Wiring diagram (Part 2) for Audi 80 and CD (UK 1985 models) (continued)
2139)
dO
aie
te
Instrument cluster
273
58
30
S20
Sis S 19
30A
30A
Si 30A
10A
Sis 30A
Sa 25A
25A
29 O
Ww
A87al
A30K
M87K
Et
a | oma! P300s .M300z M75ok||J75al M7Sas
tos
L30
Lx
05
M7Ss
05"
ro/sw/ge
05
05
0,5
10 10
ro/sw ro/sw
o/b
ro/swige — gr/bh
10
A754
"hxo
sw/bi
@ Gl Bn 0,5 05 v/ws/gn . gr/ws
F300
M30ac
25
25
ws/ge
Wsw
uy,
Y]31 05
\})Ti2/3 ||Trae Tro
Ti2/8
Tio
Ti22
=
o/b
Bi
Tar
Téa
10
ro/sw
0,5
05 g/bl
Lio
Ri
ro/sw
Lis
:Kio 05
iSwD
[|
5so f=53—— i 2
142
143
144
145
146
149)
150,151)
1527
153
154
155
156
157
158
159
160
161
162
Fresh air blower
Fig. 10.42 Wiring diagram (Part 2) for Audi 80 and CD (UK 1985 models) (continued)
164
165
166
167
274
Key to wiring diagram (Part 1) for Audi Coupe with 2.2 litre engine (UK 1985 models)
Designation
in current track
Battery
Starter Alternator Voltage regulator Ignition/starter switch
Lighting switch Turn signal switch Emergency light switch Headlight dimmer/flasher switch Parking light switch Instrument/instrument panel lighting control Brake light switch Oil pressure switch (1.8 bar) Reversing light switch Coolant temperature warning switch
(overheating) Oil pressure switch (0.3 bar) Throttle valve switch (for enrichment also) Thermotime switch Coolant temperature check switch (too cold) Insufficient coolant indicator switch Vacuum time switch Electric fuel pump Hall sender Emergency light relay Fuel pump relay Relief relay for x contact
Cold start valve cycle relay Oil pressure monitor control unit Switch unit for idle stabilization Blocking diode for interior light delay circuit Buzzer for side lights and radio Lighting switch light bulb Emergency light switch bulb Sidelight bulb, .left Tail light bulb, right Sidelight bulb, right Tail light bulb, left Front left turn signal bulb Rear left turn signal bulb Front right turn signal bulb
gi
in current Designation Warm-up valve Temperature sensor (NTC resistance) Cold start valve TCI control unit Idling speed — acceleration valve Solenoid valve for deceleration cut-off Ignition distributor P Spark plug connector Spark plugs Q $2,S3,S6,S7,S12 to S14,S22 — Fuses in fusebox Connector single, in engine compartment Tia Connector single, behind dashboard Tib Connector, single, behind dashboard Tid Connector single, under rear seat Maat Connector 2 pin, in luggage compartment Tz Connector 2 pin, grey, in engine compartment T2a T2¢ Connector 2 pin, in engine compartment, right T2d Connector 2 pin, in engine compartment, left T2e Connector 2 pin, behind dashboard T3a Connector 3 pin, blue, behind dashboard T3b Connector 3 pin, yellow, behind dashboard Connector 3 pin, white, behind dashboard T3c T4 Connector 4 pin, red, behind dashboard T4a Connector 4 pin, blue, behind dashboard Connector 4 pin, in luggage cmpartment, left T4b T4e Connector 4 pin, green, behind dashboard T6 Connector 6 pin, black, behind dashboard T6a Connector 6 pin, brown, behind dashboard T6b Connector 6 pin, blue, behind dashboard T10a Connector 10 pin, in luggage compartment T10b Connector 10 pin, in luggage compartment T10c Connector 10 pin, in luggage compartment X Number plate light
N9Q N10 N17 N41 N62 N65 O
Earthing points: Earthing strap, battery/body Earthing strap, engine/alternator
behind dashboard in luggage compartment
Rear right turn signal bulb Brake light bulb, left
(welded) in front left harness
Brake light bulb, right Reversing light bulb left Reversing light bulb right Ignition coil
under rear seat
(welded) in dash harness on battery box
(welded) in front right harness
on intake manifold QQOOOOQOOOOO
track
27 35 53 19-26 34 36 18-22 18-22 18-22
60-61
275
0S br
6,0 ro
60 ro
05 br/bl
05 gr
c ow
A oa
25 fo
|
Q--------+——
8
S
(Oe
Velie
Ges
Saisie
4 See
Brel?
PSB)
GRIS!
T2021
Starter and current supply
Fig. 10.43 Wiring diagram (Part 1) for Audi Coupe with 2.2 litre engine (UK 1985 models)
2
2
Ignition sys
276
15
05
05
05
br
br/ws
gn/ws
——ro/sw
05
ro/sw/ge
05
05
br
br/ge
05
05
05
gt/br ~— ge/sw
~—br/bl_~—
05
05
sw/ge ~~ br/sw
0,5
—SW/ro
\
|
16
Tae
OTac
(Tha (Tha (Tea [Tua (tt, 05 ge/sw
05
05
05
sw/ge
br/sw
sw/ro
Niv
05
[3s|
fe gn/ws :
i
it
Nez
=
9
i
Neck
0
"I
G
Nog Nes EAI
W
Foe
Jos
Jrws
o--~-
IN 05° 05%
bi/be
ass
oS
UW
3
| 05
=
1/6/50
05 05 br/bl — w/gn
ow
05 . ro/sw
II
Rs
19 sw
i
P
Lee al
Ge
e
| blige tee
3 Fez Fe Q
:
Fos Ae
No
2H on
|
05
br
br
ae
3 br
10
@ 2223
9]
fis3
Jo Jo |
-e—_—__________________ Tee
B25.
125
Ignition system
027
28
B29
W380
Bs)
«(32
B68)
Bek
ES:
SeG
We7
Ges
Heo
Bo
#4
BZ
G43"
B40
T65
Fuel supply/ fuel system
Fig. 10.43 Wiring diagram (Part 1) for Audi Coupe with 2.2 litre engine (UK 1985 models) (continued)
46
277
o— St
a